Wiedenmann TERRA GROOM Wiring diagram

Translation of original
Operating Instructions
Sand brush
TERRA GROOM
515.002
From equipment I.D. No. : 515 AA 1001
Status : January 2012
515 99 01

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
2

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 3

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
4
Preface
READ THESE OPERATING INSTRUCTIONS CAREFULLY to familiarise yourself with the correct
way to operate and service your machine, and to prevent personal injury or damage
to the machine.
These operating instructions and the adhesive safety signs on your machine can
also be obtained in other languages
(your dealer can order these for you).
THESE OPERATING INSTRUCTIONS ARE a permanent part of your machine and should be
handed over to the new owner if the machine is sold.
MEASUREMENTS in these operating instructions are given in the metric system. Only use
suitable parts and screws. Different wrenches are required for metric and inch
screws.
THE DESIGNATIONS “RIGHT” AND “LEFT” refer to the forward driving direction of the
mounted equipment.
ENTER THE PRODUCT IDENTIFICATION NUMBERS in the appropriate “Technical data” or
“Product - Identification Number” sections. Please ensure that all figures are
accurately entered. These numbers can be of invaluable assistance for tracing the
machine should it be stolen. Your dealer also needs these numbers when you order
spare parts. We recommend that you additionally file these identification numbers
in a secure place away from the machine.
BEFORE INITIAL OPERATION, please take into consideration and clarify the following:
"The maintenance requirement for synthetic turf fields differs depending on the
layout and the used synthetic turf. We recommend that you consult with your
groundsman or synthetic turf manufacturer to clarify the suitability of
maintenance machines before usage."
The cleaning and maintenance activities should conform to the written maintenance
suggested guidelines provided by the synthetic installation builder.
BEFORE DELIVERY OF THIS MACHINE, your dealer performed a pre-delivery inspection to
ensure optimal performance.
THIS MACHINE IS DESIGNED SOLELY for industrial use and regular operation in
agriculture and forestry, and for the maintenance of grassy areas and parks
("SPECIFIED USE").
This includes the following work:
•brushing golf greens
•brushing sand into golf greens
•brushing sand and granulate into synthetic turf
Usage for any other purpose beyond this is considered as contrary to the intended
use. The manufacturer accepts no liability for damage or injury resulting from
this improper use. These risks are borne solely by the user. Compliance with and
strict adherence to the operating, maintenance and repair conditions as specified
by the manufacturer also form essential elements of the intended usage.
FORESEEABLE INCORRECT USE/MISUSE. It is not permitted to use the attached device to
transport persons or things.
THIS MACHINE MUST ONLY BE operated, maintained and repaired by persons familiar with
all its particular characteristics and acquainted with the relevant safety
regulations. The relevant accident prevention regulations, all other generally
recognised safety-related, occupational medicine and road traffic regulations must
be adhered to. Any modifications carried out to this machine without the express
approval of the manufacturer excludes the manufacturer of all liability for any
resulting damage.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 5
TABLE OF CO N T E N T S Page
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
1.0. Safety measures............................................ 6-12
1.1. Safety signs......................................... 11
1.2. Safety instructions.................................. 12
2.0. Assembly................................................... 13-20
2.1. General information............................... 13
2.2. Mounting three-point frame........................ 13
2.3. Positioning the supports.......................... 14
2.4. Mounting the chassis.............................. 14
2.5. Installing the drawbar............................ 15
2.6. Mounting the electric lifting
equipment for chassis............................. 15
2.7. Install strip brushes............................. 16
2.8. Mounting the spherical coupling................... 17
2.9. Mounting the magnetic bar......................... 18+19
2.10. Mounting the decompaction brush set............... 20
3.0. Transport.................................................. 21+22
3.1. General information............................... 21
3.2. Transport of the TERRA GROOM...................... 22
4.0. Connecting to the tractor.................................. 23-25
4.1. General information............................... 23
4.2. Mounting with three-point hitch................... 23
4.3. Mounting with drawgear............................ 24
4.4. Support for drawbar............................... 24
4.5. Ballast........................................... 25
4.6. Electric connection to battery....................... 25
5.0. Removing from the tractor.................................. 26+27
5.1. General information............................... 26
5.2. Removal with three-point hitch.................... 26
5.3. Removal with three-point hitch.................... 27
6.0. Before initial operation................................... 28
6.1. General information............................... 28
6.2. Setting the TERRA GROOM........................... 28
7.0. Operation.................................................. 29+31
7.1. General information............................... 29
7.2. Driving characteristics........................... 29
7.3. Malfunctions and troubleshooting.................. 30
7.4. Deformed strip brushes............................ 31
8.0. Maintenance................................................ 32-35
8.1. General information............................... 32
8.2. Lubrication....................................... 32
8.3. Wheels and tyres.................................. 33
8.4. Cleaning.......................................... 33
8.5. Replacing strip brushes........................... 34
8.7. Disassembly / Disposal............................ 35
8.8. Unauthorised modification
and spare part manufacturing...................... 35
9.0. Equipment.................................................. 36+37
9.1. Scope of delivery................................. 36
9.2. Machine designs................................... 36
9.3. Special equipment................................. 37
10.0. Technical specifications................................... 38-43

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
6
1.0. Safety Measures
RECOGNISE WARNING SYMBOLS
This symbol draws your attention to the
safety instructions attached to the machine
or contained in these operating
instructions. It means that there is a risk of
injury.
Follow all recommended safety
instructions as well as the accident
prevention regulations.
FOLLOW THE SAFETY INSTRUCTIONS
Ensure that you carefully read all safety
instructions contained in these operating
instructions as well as all those attached
to the machine. The warning signs must
be kept in good condition, i.e. readable.
Replace missing or damaged warning
signs. Ensure that new equipment and
spare parts are provided with the
appropriate safety signs. Replacement
warning signs are available from your
dealer.
Familiarise yourself with the operation of
the machine and its control devices
before working with the machine. Never
allow a person without the appropriate
knowledge to operate the machine.
Keep your machine in good working
order. Unauthorised modifications to the
machine can impair the function,
operational reliability and service life of
the machine.
If you do not understand any part of these
operating instructions and need
assistance, please contact your dealer.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 7
1.0. Safety Measures
OBSERVE THE ROAD TRAFFIC REGULATIONS
Always observe local road traffic regulations
when using public roads.
WEAR PROTECTIVE CLOTHING
Wear close-fitting clothing and the
appropriate safety equipment for the work at
hand.
Prolonged exposure to loud noise can result
in impairment or loss of hearing.
Wear a suitable hearing protective device
such as earmuffs or earplugs.
A safe operation of the machine requires the
full attention of the operator.
Do not wear radio or music headphones
while operating the machine.
SAFETY AND PROTECTIVE DEVICES
Safety and protective devices must
be kept in proper working order
and be fitted to the relevant
location.
Always disengage the drive sections and
shut off the engine before removing
any of the safety and protective devices.
Keep hands, feet and clothing away
from moving parts.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
8
1.0. Safety Measures
STAY CLEAR OF ROTATING DRIVE SHAFTS
Carelessness in the area of the rotating drive
shafts can result in serious injury or even
death.
Always ensure that all shaft protection
devices are fitted i.a.w. regulations and that
the universal-joint shaft sheath tubing can
turn freely. Wear close-fitting clothing. Shut
off the engine and wait until all moving parts
are at a standstill before adjusting or cleaning
as well as connecting or disconnecting the
PTO–driven machines.
EXERCISE CAUTION IN THE CASE OF LINE LEAKAGE
Leaking high-pressure fluids can penetrate
the skin and cause serious injury.
The system must therefore be depressurised
before lines are disconnected. Ensure that all
line connections are leak-proof before the
pressure builds up again in the system.
It is difficult to see hydraulic oil leaking from a
small opening. For this reason, use a piece of
cardboard when searching for leaks. Protect
the hands and body from high-pressure
fluids.
If any fluid penetrates the skin, this must be
immediately removed by a doctor who has
experience with this kind of injury. Failure to
seek medical attention can lead to serious
infection.
Doctors unfamiliar with this type of injury
should reference a knowledgeable medical
source.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 9
1.0. Safety Measures
USE SAFETY LIGHTS AND
EQUIPMENT
Avoid collisions with other road users. Slow
moving tractors with mounted or towed
equipment, and self-propelled machines on
public roads pose a specific danger.
Frequently check for traffic coming behind
you, especially when making turns. Ensure
safe traffic conditions by using hand signals
or indicators. Use headlights, hazard warning
lights, indicators and other safety equipment
i.a.w. the respective legal provisions. Keep
safety equipment in good working order.
Replace missing or damaged parts. A set of
safety lights is available from your dealer.
AVOID HEAT DEVELOPMENT NEAR
PRESSURISED FLUID LINES
A highly flammable mist can form due to heat
development near pressurised fluid lines.
This can result in severe burns. Do not cause
heat development by welding, soldering or
using a welding torch near pressurised fluid
lines or other flammable materials.
Pressurised lines can be accidentally cut
through when heat goes beyond the
immediate flame area.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
10
1.0. Safety Measures
REMOVE PAINT BEFORE WELDING
OR HEATING PARTS
Welding should only be carried out by
persons with a relevant qualifying certificate
i.a.w. EN287.
Avoid the formation of toxic fumes and dust.
Hazardous fumes can be generated when
paint is heated due to welding, soldering, or
using a welding torch.
All work is to be performed outdoors or in a
well-ventilated area. Dispose of paints and
solvents i.a.w. the appropriate regulations.
Remove paint before welding or heating
parts:
•The dust generated due to the
sandblasting or grinding of parts must not
be inhaled. For this reason, wear suitable
breathing protection.
•Where a solvent or paint stripper is used, it
must be rinsed off using water and soap
before carrying out any welding. Then wait
at least 15 minutes before welding or
heating for the fumes to disperse.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 11
1.0. Safety Measures
1.1. Adhesive Safety Signs
Warning symbols
Warning symbols indicating danger
are attached at some important
areas on the machine. The hazard
is identified via a warning
triangle. A second symbol informs
you how the injury can be
prevented by acting
appropriately. These warning
signs, their placement on the
machine and a brief explanation
are given below.
Operating Instructions
These Operating Instructions
contain all important
information necessary for the
safe operation of the machine.
Carefully observe all safety
instructions to avoid
accidents.
515.01

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
12
1.0. Safety Measures
1.2. Safety instructions
In addition to the information
provided in these Operating
Instructions, please also observe
generally applicable safety and
accident-prevention standards !
Familiarise yourself with all
equipment and operating elements
and their functions before starting
work. Ensure that all protective
equipment has been properly
installed. It is too late to do
this when you have started work !
In the working area, the user is
responsible for the safety of other
persons !
During operation on public
highways, the relevant traffic
regulations must be observed.
Before moving off, ensure that the
immediate area of the machine is
clear e.g. no children nearby.
Ensure that your visibility is not
impaired !
Keep all persons clear of the
danger zone of the machine !
Ensure that the front-axle load is
sufficient as the tractor must
remain steerable.
Do not exceed the max. authorized
axle load of the tractor.
The driving and operational
characteristics of the tractor may
be influenced by the attachment of
the TERRA GROOM. Always adapt your
driving style to match the terrain
and ground conditions. Special care
should be taken when working and
turning on a slope.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 13
2.0. Assembly
2.1. General Information
Only carry out attachment on
firm, even ground.
For this work, please use
your personal protective
equipment (PSA) such as:
gloves, goggles, ear
protectors.
The machine must only be
attached when the engine is
shut off and the PTO shaft
drive is switched off.
The warning and information
signs on the machine contain
important information to
ensure safe operation.
Observe these instructions
for your own safety.
2.2. Mounting three-point frame
Secure mounting frame (A) using
locking bolt (B) and screw in
screw (C) as an anti-twist
device.
Swivel mounting frame (A)
upwards and secure using
screw (D) at the mounting
brackets of the basic unit.
Screw bar (E) onto mounting
frame (A) via the slotted hole
Screw on stud bolts (F) at the
front mounting brackets of the
basic unit as shown in figure
515.04.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
14
2.0. Assembly
2.3. Positioning the supports
2.3.1. Three-point hitch version
Both parking supports (A) are
to be secured to the square
pipes of the basic unit so that
no bristles are touching the
ground when the machine is in
the parking position.
2.4. Mounting the chassis
Insert chassis (A) on basic
unit using bolt (B).
To secure, screw in screw (C).
Slide distance bushing (D) into
wheel hub.
Securely screw wheel onto
chassis (A) using screw, snap
ring and washer.
Secure bracket (E) on basic
unit using screws (F and G).

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 15
2.0. Assembly
2.5. Installing the drawbar
Insert drawbar (A) on basic
unit using locking bolt (B).
To secure, screw in screw (C).
Secure turnbuckle (D) on basic
unit using screw (E).
2.6. Mounting electric lifting equipment for chassis
Secure electro spindle (A) on
chassis (C) using screw (D).
Position bracket (B) on electro
spindle (A).
Secure electro spindle (A) with
bracket (B) using screw (D).
NOTE:
Electro spindle (A) must NOT be
energised.
Secure cable in the available
bore holes using fastening
clamps (E).
Install the electric cable with
rocker switch (F) and plug (G)
to the tractor.
Connect plug (G) into socket.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
16
2.0. Assembly
2.7. Install strip brushes
Hold the strip brushes from
underneath in the guide.
Manually screw in long hexagon
head screws (A) with washers at
the straight guides.
Manually screw in short hexagon
head screws (B) with washers at
the offset guides.
Align strip brushes.
Firmly tighten hexagon screws.
NOTE:
When mounting the strip brush,
always begin in the centre.
Arrange the strip brushes so
that the bristles overlap (see
arrow in fig. 515.14).
When the strip brushes are
mounted in such a manner, this
prevents streaks.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 17
2.0. Assembly
2.8. Mounting the spherical coupling
Release fixing screws (A) and
remove with the draw shackles.
Secure the spherical coupling,
instead of the draw shackles,
on the drawbar profile using
supplied screws (B).

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
18
2.0. Assembly
2.9. Mounting the magnetic bar
Warning Pacemakers
Magnets can influence the
function of pacemakers and
implanted defibrillators.
•A pacemaker may be
switched to test mode and
cause discomfort.
•A defibrillator may no
longer function under
certain circumstances.
•Please maintain sufficient
distance to the magnets if
you have a
pacemaker/defibrillator
•Please warn all persons,
who have these devices,
against coming too close
to the magnets.
2.9.1. In the case of the 3-
point hitch version
The magnetic bar is attached to
the rear lugs of the basic
unit.
Slide the brackets of the
magnetic bar onto lugs (A) and
securely screw on.
Release clamping screws (B).
Place the magnets on the lower
holder surface (arrow) and
align laterally.
The holder is always to the
rear.
Tighten clamping screws (B).
Screws (C and D) may not be
tightened as the magnetic bar
must remain movable.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification 19
2.0. Assembly
2.9. Mounting the magnetic bar
2.9.2. In the trailed version
The magnetic bar is attached to
the front lugs of the basic
unit.
Slide the brackets of the
magnetic bar onto lugs (E) and
securely screw on.
Remove set screw (F) for
swivelling the magnetic bar.
Then insert the set screw in
the suitable hole pattern and
secure.
Release clamping screws (G).
Place the magnets on the lower
holder surface (arrow) and
align laterally.
The holder is always to the
rear.
Tighten clamping screws (G).
Screws (H and J) may not be
tightened as the magnetic bar
must remain movable.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
20
2.0. Assembly
2.10. Mounting the decompaction brush set
Remove the brush strips in the
front support.
A washer and snap ring are
required for the new
installation.
Place plate (A) on brush strip
(B) and align with the mounting
holes
Hold brush strip (B) from
underneath in the guide.
Align the brush strips.
Manual screw in the screws
NOTE:
When mounting the strip brush,
always begin in the centre.
Align the strip brushes so that
the bristles overlap.