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  9. Yard-Man 989 series User manual

Yard-Man 989 series User manual

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Safety • Assembly • Operation • Tips &Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty
OF AOA AL
\\\\\\\
21" Self-Propelled Mower Model Series 989
iMPORTANT
READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION
Warning: Thisunitisequippedwithan internalcombustionengineandshouldnotbeusedon or nearanyunimprovedforest-covered,brush-
coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwitha sparkarrestermeetingapplicablelocalor statelaws(if any).
If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderbytheoperator.IntheStateofCaliforniatheaboveisrequiredbylaw
(Section4442oftheCaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.A sparkarrester
forthemufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO.Box361131Cleveland,
Ohio44136-0019.
PRINTEDIN U.S.A. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORMNO.770-02331
01/2006
This Operator's Manual is an important part of your new lawn mower, it will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Slope Gauge ....................................................... 3
Safe Operation Practices ................................... 4
Setup and Adjustment ....................................... 6
Operating Your Lawn Mower .............................. 8
Maintaining Your Lawn Mower ......................... 10
Trouble Shooting .............................................. 14
Off-Season Storage and Safety Labels .......... 15
Parts List ........................................................... 16
Warranty ............................................ Back Cover
Finding and Recording Model Number
BEFOREYOU STARTASSEMBLING
YOURNEW EQUIPMENT,
please locatethe modelplate onthe equipmentand copythe
informationtothe sample modelplate providedtothe right.
Youcan locatethe modelplate by standing at the operating
position and lookingdown atthe rear ofthe deck. This
informationwill be necessaryto use the manufacturer'sweb
site and/or obtain assistancefrom theCustomerSupport
Departmentor an authorizedservice dealer.
Model Number Serial Number
P. O. BOX 361131
CLEVELAND,OH44136
www.yardman.com 330-220-4683
800-800-7310
Customer Support
Please do/VOTreturn the unit to the retailer from which it was
purchased, without first contacting Customer Support.
1. Visit yardman.com. Click onthe CustomerSupport
menuoption.
2. Phone a Customer Support Representativeat 1 (800)
800-7310.
Ifyou havedifficultyassembling this productor haveany questionsregardingthe controls,operationor maintenanceof this unit,
youcan seek helpfrom the experts. Choosefromthe optionsbelow:
3. Theengine manufacturerisresponsible for allengine-
relatedissueswith regardsto performance,power-rating,
specifications,warrantyand service. Pleasereferto the
enginemanufacturer'sOwner's/Operator's Manual,packed
separatelywith your unit, for more information.
Y_doM_ YardMac_,_es M_ua,s O_,ine P_s O_iine Sewic_Loca_o_ ]iP_o_Juc,:Re!_str_o_ ]
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Sightandhold this levelwith a verticaltree...
also
I
15°
RNING
This symbol points
out important safety
instructionswhich, if
notfollowed, could
endangerthe personal
i safety and/or property
ofyourself and others.
Readand follow all
instructionsinthis man-
ualbeforeattempting to
operatethis machine.
Failureto complywith
these instructionsmay
resultin personalinjury.
i When youseethis
symbol.
HEED iTS WARNING
Your
iFlesponsibility
I Restrictthe use
i of this powermachine
to personswho read.
understand
and followthewarnings
and instructions
in this manual
andon the machine.
WARNING: EngineExhaust,some of its constituents,andcertain vehiclecompo-
nentscontain or emit chemicals knownto Stateof Californiato cause cancerand
birth defectsor other reproductiveharm.
DANGER: This machinewas builtto be operatedaccordingto the rulesfor safe operation in this
manual.As with anytypeof powerequipment,carelessnessor erroronthe part ofthe operatorcan
result in seriousinjury.This machine iscapable of amputatinghands andfeet andthrowing objects.
Failureto observethe followingsafety instructionscould resultin serious injury or death.
Children
Tragicaccidentscanoccurifoperatorisnotalertto presence
ofchildren.Childrenareoftenattractedtomowerand mowing
activity.Theydonot understandthe dangers.Neverassume
thatchildrenwill remainwhereyoulastsawthem.
1. Keepchildrenoutofthe mowingareaand underwatchful
careofa responsibleadultotherthanthe operator.
2. Bealertandturnmoweroffif achildentersthearea.
3. Beforeand whilemovingbackwards,lookbehindanddown
forsmallchildren.
4. Useextremecarewhenapproachingblindcorners,
doorways,shrubs,trees,or otherobjectsthatmayobscure
yourvisionofachildwhomayrunintothe mower.
5. Keepchildrenawayfromhotor runningengines.Theycan
sufferburnsfroma hotmuffler.
6. Neverallowchildrenunder14yearsoldto operateapower
mower.Children14yearsoldandovershouldreadand
understandoperationinstructionsandsafetyrulesinthis
manualandshouldbetrainedandsupervisedbyaparent.
General Operation
1. Readthis operator'smanualcarefullyin its entiretybefore
attemptingtoassemblethismachine.Read,understand,
andfollowall instructionsonthe machineandin the
manual(s)beforeoperation.Becompletelyfamiliarwith
thecontrolsandthe properuseofthis machinebefore
operatingit. Keepthis manualin a safeplaceforfuture
andregularreferenceandfor orderingreplacementparts.
2. Thismachineisaprecisionpieceof powerequipment,
nota plaything.Therefore,exerciseextremecautionat all
times.Yourunithas beendesignedto performonejob: to
mowgrass.Do notuseit for anyotherpurpose.
3. Neverallow childrenunder 14yearsoldto operatethis
machine.Children14yearsoldand overshouldreadand
understandthe instructionsinthis manualandshould
betrainedand supervisedbya parent.Onlyresponsible
individualswhoarefamiliarwiththeserulesofsafe
operationshouldbeallowedto usethismachine.
4. Thoroughlyinspectthe areawherethe equipmentisto
beused.Removeall stones,sticks,wire,bones,toysand
otherforeignobjectswhichcouldbetripped overor picked
upandthrownbythe blade.Thrownobjectscancause
seriouspersonalinjury.Planyourmowingpatternto avoid
dischargeof materialtowardroads,sidewalks,bystanders
andthe like.Also,avoiddischargingmaterialagainsta
wallorobstructionwhichmaycausedischargedmaterial
toricochetbacktowardtheoperator.
5. Tohelpavoidbladecontactorathrownobjectinjury,
stayinoperatorzonebehindhandlesandkeepchildren,
bystanders,helpers,andpetsat least75feetfrommower
whileit is inoperation.Stopmachineifanyoneenters
area.
6. Alwayswearsafetyglassesor safetygogglesduringopera-
tionandwhile performinganadjustmentor repairtoprotect
youreyes.Thrownobjectswhich ricochetcancauseserious
injurytothe eyes.
7. Wearsturdy,rough-soledworkshoesand close-fitting
slacksandshirts. Shirtsandpantsthatcoverthe armsand
legsandsteel-toedshoesarerecommended.Neveroperate
this machinein barefeet,sandals,slipperyor lightweight
(e.g.canvas)shoes.
8. Do notputhandsorfeet nearrotatingpartsor undercutting
deck.Contactwithbladecanamputatehandsandfeet.
9. Amissingor damageddischargecovercancauseblade
contactor thrownobject injuries.
10.Manyinjuriesoccurasa resultofthe mowerbeingpulled
overthefoot duringa fall causedby slippingor tripping.
Do notholdontothe mowerifyouare falling;releasethe
handleimmediately.
11.Neverpullthe mowerbacktowardyouwhileyouare
walking.If youmust backthe mowerawayfroma wallor
obstructionfirstlookdownand behindtoavoidtrippingand
thenfollowthesesteps:
a. Stepbackfrommowertofully extendyourarms.
b. Besureyouarewellbalancedwithsurefooting.
c. Pullthe mowerbackslowly,no morethanhalfway
towardyou.
d. Repeatthesestepsas needed.
12.Do notoperatethe mowerwhileunderthe influenceof
alcoholordrugs.
13.Do notengage theself-propelledmechanismon unitsso
equippedwhilestartingengine.
14.Thebladecontrolhandleisasafetydevice.Neverattempt
tobypassitsoperation.Doingso makesthe safetydevice
inoperativeandmayresult in personalinjurythrough
contactwiththe rotatingblade.Thebladecontrolhandle
mustoperateeasily in bothdirectionsandautomatically
returntothe disengagedpositionwhenreleased.
15.Neveroperatethe mowerinwetgrass.Alwaysbesureof
yourfooting. A slipand fall cancauseseriouspersonal
injury.If youfeelyouarelosingyourfooting,releasethe
bladecontrolhandleimmediatelyand the bladewillstop
rotatingwithinthreeseconds.
16.Mowonlyin daylightor goodartificiallight.Walk,neverrun.
17.Stopthe bladewhencrossinggraveldrives,walksor roads.
18.If theequipmentshouldstartto vibrateabnormally,stopthe
engineand checkimmediatelyfor the cause.Vibrationis
generallya warningoftrouble.
19.Shutthe engineoff andwait untilthe bladecomesto a
completestop beforeremovingthe grasscatcheror unclog-
gingthechute.
Thecuttingbladecontinuesto rotatefora fewseconds
4
after theengineisshutoff. Neverplaceanypartofthe body
inthe bladearea untilyouaresurethe bladehasstopped
rotating.
20. Neveroperatemowerwithoutpropertrailshield,discharge
cover,grass catcher,bladecontrolhandle,or othersafety
protectivedevicesin placeand working.Neveroperate
mowerwithdamagedsafetydevices.Failuretodo socan
resultin personalinjury.
21. Mufflerandenginebecomehotandcan causea burn.Do
nottouch.
22.Only usepartsandaccessoriesmadeforthismachineby
manufacturer.Failuretodo socanresultinpersonalinjury.
23. If situationsoccurwhich arenotcoveredin thismanual,
usecareand goodjudgment.Contactyourdealerfor
assistance.Telephone1-800-800-7310for the nameofyour
nearestdealer.
Slope Operation
Slopesareamajorfactorrelatedto slipandfallaccidentswhich
can resultinsevereinjury.Operationonslopesrequiresextra
caution.Ifyoufeeluneasyon a slope,do notmowit.Foryour
safety,usetheslopegaugeincludedaspartofthis manualto
measureslopesbeforeoperatingthisunitonaslopedor hilly
area.Iftheslopeisgreaterthan15degrees,donot mowit.
Do:
1. Mowacrossthe faceofslopes;neverup anddown.
Exerciseextremecautionwhenchangingdirectionon
slopes.
2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich
can causeyouto slipor trip. Tallgrasscanhideobstacles.
3. Alwaysbesure ofyourfooting.A slip andfall cancause
seriouspersonalinjury.Ifyoufeelyouarelosingyour
balance,releasethe bladecontrolhandleimmediately,and
the bladewill stoprotatingwithin3seconds.
Do Not:
1. Donot mowneardrop-offs,ditchesorembankments,where
you couldloseyourfootingor balance.
2. Donot mowslopesgreaterthan 15degreesasshownon
the slopegauge.
3. Donot mowon wetgrass.Unstablefootingcouldcause
slipping. Service
Safe HandlingOf Gasoline:
1. Toavoidpersonalinjury orpropertydamageuseextreme
care inhandlinggasoline.Gasolineisextremelyflammable
andthevaporsareexplosive.Seriouspersonalinjurycan
occurwhengasolineisspilledonyourselforyourclothes
whichcanignite.
2. Washyourskin andchangeclothesimmediately.
3. Useonlyanapprovedgasolinecontainer.
4. Neverfill containersinsideavehicleoron a truckor trailer
bedwitha plasticliner.Alwaysplacecontainerson the
groundawayfromyourvehiclebeforefilling.
5. Removegas-poweredequipmentfromthe truck ortrailer
and refuelit onthe ground.Ifthis is notpossible,thenrefuel
suchequipmentonatrailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
6. Keepthe nozzlein contactwiththe rimofthefueltank or
containeropeningat alltimesuntilfuelingis complete.Do
notuseanozzlelock-opendevice.
7. Extinguishallcigarettes,cigars,pipesand othersources
of ignition.
8. Neverfuel machineindoorsbecauseflammablevaporswill
accumulatein thearea.
9. Neverremovegascap oradd fuelwhileengineishot or
running. Allowengineto coolatleasttwo minutesbefore
refueling.
10.Neveroverfillfueltank. Filltankto nomorethanY2inch
belowbottomoffiller neckto provideforfuelexpansion.
11.Replacegasolinecapandtightensecurely.
12.If gasolineis spilled,wipe itoff theengineand equipment.
Moveunittoanotherarea.Wait5minutesbeforestarting
engine.
13.Neverstorethe machineorfuel containernearanopen
flame,sparkor pilotlightasonawaterheater,space
heater,furnace,clothesdryer,orothergas appliances.
14.Toreducefire hazard,keepmowerfreeofgrass,leaves,
orother debrisbuild-up.Cleanupoil orfuelspillageand
removeanyfuel soakeddebris.
15.Allowamowertocoolat least5 minutesbeforestoring.
GeneralService:
1. Neverrun anengineindoorsorin a poorlyventilatedarea.
Engineexhaustcontainscarbonmonoxide,anodorlessand
deadlygas.
2. Beforecleaning,repairing,or inspecting,makecertainthe
bladeandall movingpartshavestopped.Disconnectthe
sparkplugwireandgroundagainstthe engineto prevent
unintendedstarting.
3. Checkthe bladeandenginemountingboltsatfrequent
intervalsfor propertightness.Also,visuallyinspectbladefor
damage(e.g.,bent,cracked,worn)Replacebladewiththe
originalequipmentmanufacture's(O.E.M.)bladeonly,listed
inthismanual."Useof partswhichdo notmeetthe original
equipmentspecificationsmayleadto improperperformance
andcompromisesafety!"
4. Mowerbladesaresharpandcancut.Wrapthebladeor wear
gloves,anduseextracautionwhenservicingthem.
5. Keepallnuts,bolts,andscrewstightto besurethe equip-
mentis insafeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheirproperopera-
tionregularly.
7. Afterstrikinga foreignobject,stopthe engine,discon-
nectthesparkplugwireandgroundagainsttheengine.
Thoroughlyinspectthe mowerfor anydamage.Repairthe
damagebeforestartingandoperatingthe mower.
8. Neverattemptto makeawheelor cuttingheightadjustment
whiletheengineis running.
9. Grasscatchercomponents,dischargecover,andtrail
shieldaresubjecttowearanddamagewhichcould expose
movingpartsor allowobjectsto bethrown.Forsafety
protection,frequentlycheckcomponentsandreplaceim-
mediatelywithoriginalequipmentmanufacturer's(O.E.M.)
partsonly,listedinthis manual."Useofpartswhich do
notmeetthe originalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
10.Do notchangetheenginegovernorsettingor overspeedthe
engine.Thegovernorcontrolsthe maximumsafeoperating
speedoftheengine.
11.Maintainor replacesafetylabels,asnecessary.
12.Observeproperdisposallawsandregulations.Improper
disposaloffluidsand materialscanharmtheenvironment.
5
WARNING
This symbol points
out importantsafety
instructionswhich, if
notfollowed,could
endangerthe personal
safety and/or property
ofyourself andothers.
Readand followall
instructions inthis man-
ual beforeattemptingto
operatethis machine.
Failureto comply with
these instructionsmay
result in personalinjury.
Whenyousee this
symbol.
HEED iTS WARNING
Your
Responsibility
Restrictthe use
ofthis powermachine
to personswho read.
understand
and followthe warnings
and instructions
inthis manual
and onthe machine.
Standbehindthe mower
i asifyouweregoingto
operateit. Yourright hand
correspondsto the right
sideofthe mower;your
lefthandcorrespondsto
the leftsideofthe mower.
Makecertainthe drive
cableisroutedaround
theoutsideandabove
the lowerhandleso it
Idoesnot interferewith
attachingthe grassbag.
iThe chutedoorhasbeen
designedto movethe
istarterrope outof theway
iofthebagwhenthe chute
doorisopened.
iIMPORTANT
Thisunitisshippedwith=
outgasoline or oil inthe
engine.Fillup gasoline
i and oil asinstructedin
I theaccompanyingengine
i manual BEFOREoperat-
Iingyourmower.
Figure3-1:Unfoldhandleandtightenhardware.
f
[Hardware Pack l
Wing Nuts (2) CarriageBolts (2)
Figure3-2:Securelowerhandletomountingbrackets.
1. Removeanypackingmaterialwhichmaybebetween
upperandlowerhandles.
a. Pullupand backon upperhandleasshownin
Figure3-1.Makecertainthelowerhandleisseated
securelyintothehandlemountingbrackets.
b. Tightenhandknobstosecureupperhandleto
lowerhandle.Makesurethateachcarriageboltis
seatedproperlyin thehandle.
NOTE:Makecertainthe drive cableis routedaround
the outside and abovethe lowerhandle.
2. Locatethehairpinclipon theweldpinon eachsideof
thelowerhandle.
a. Removehairpinclipfromthis hole.Usinga pair
ofpliers,inserthairpinclipintothe holeon pin
closesttothebracket,Figure3-2.Repeaton other
side.
.
b. Inserta carriageboltfromthehardwarepackinto
theupperholeonthehandlemountingbracket.
Securewithone plasticwingnut,alsoincluded
inthehardwarepack.Repeatonothersidewith
remainingitemsfromhardwarepack.
Theropeguide,whichisconnectedtothesupport
rod,is locatedontherightsideofthelowerhandle,
Figure3-3.
a. Holdthebladecontrolagainstupperhandle.
b. Pullstarterropeoutoftheengine.Releasethe
bladecontrol.
.
c. Slipstarterropeintoropeguide.
Securecablestothelowerhandleusingthecableties
alreadyonthe lowerhandle.Insertpegsoncableties
intotheholeson thelowerhandle.Pullcabletiestight
andtrimexcess.
Figure3-3:Pullrecoilstarterthroughropeguide.
J
Figure3-4:Usewing nutstosecuredischargechutetodeck.
6
Figure3-5:Attachthe grassbagtodischargechute.
f
/
Figure3-6:Removemulchingcoveror grassbagbeforeinstall-
ingsidedischargechute.
5. Themowerwasshippedwiththemulchingcover
installedontheunit.Forbaggingpurposes,youwill
needtoattachthedischargechuteandgrassbagin
placeofthemulchingbaffle.
a. Removethreewingnutsholdingthemulchingcover
in placeandremovethecover.
b. Replacewith dischargechute,whilemakingsure
thefrontlip ofchutegoesundertheedgeofthe
deck.Securewith wingnutspreviouslyremoved,
Figure3-4.
c. Liftchutedooronthedischargechuteandslide
grassbagontothechute,Figure3-5.
6. Followthestepsbelowto installthesidedischarge
chute:
a. Removemulchingcoveror grassbagfromunitby
disconnectingwingnuts.
b. Attachsidedischargechutetounitandsecurewith
thethreewingnuts,Figure3-6.
Adjustments
.
.
Thecuttingheightadjustmentleverislocatedabove
therearleftwheel,Figure3-7.
a. Pulltheleveroutandawayfromthemower.
b. Movetheleverforwardor backfordesiredcutting
height.
c. Releaselevertowardsmowerdeck.
Theadjustmentwheelislocatedin thedrivecontrol
handlehousingandis usedtotightenor loosenthe
drivebelt.Youwillneedtoadjustthedrivecontrol
ifthemowerdoesnotpropelitselfwiththedrive
controlengagedor if thedrivewheelshesitatewith
thedrivecontrolengaged.
If eitheroftheseconditionsoccur,rotatetheadjust-
mentwheeltoadjustthedrivecontrol,Figure3-8.
Figure3-7:Uselevertoadjustthe cuttingheight. Figure3-8:Usethe adjustmentwheelonthe drivecontrolto
adjustthedrivebelt.
Makecertainthe drive
cableis routedaround
the outside andabove
the lower handlesoit
does not interferewith
attaching the grassbag
The chutedoorhas been
designedto movethe
starter ropeout ofthe
way of the bag whenthe
chutedoorisopened.
CUTTINGHEIGHT
Allwheelsmustbe set
to thesameheight. For
roughor unevenlawns,
usea higher cutsetting.
7
WARNING
Thebladecontrolisa
safetydevice.DONOT
attemptto bypassits
operation.
iUseextremecarewhen
i handling gasoline.
IGasolineisextremely
flammable andthe vapors
are explosive. Neverfuel
themachine indoorsor
whiletheengineishot
or running. Extinguish
cigarettes,cigars,pipes
andothersourcesof
ignition,
Keephandsand feet
i awayfrom the chutearea
on cuttingdeck. Referto
warninglabelon theunit.
IiMPORTANT:Thisunit is
'shippedwithoutgasoline
i or oilinthe engine.FUl
up gasolineandoilas
instructedinthe accom-
panyingenginemanual
BEFOREoperatingyour
mower.
Know Your Lawn Mower
r
DriveControl BladeControl
HeightAdjustmentLever
RecoilStarter
GasolineFill
SideDischarge
Chute
MulchCover DischargeChute
Figure4-1:Themajorcomponentsonthe mower.
Nowthatyouhavesetupyourlawnmower,it'simportanttobecomeacquaintedwith itscontrolsand features.
Blade Control
Thebladecontrolisattachedtothe upperhandleof
themower.Depressand squeezeitagainsttheupper
handletoengagetheengineandblade.Releaseit to
stopengineandblade.
,_ WARNING:Thisblade controlisasafety
device. Donot bypassitsoperations.
Drive Control
Thedrivecontrolislocatedontheupperhandle.
Squeezethedrivecontrollevertoengagethedrive
system.Releaseittodisengagethedrivesystem.
Releasethedrivecontrolto slowdownwhenapproach-
ingan obstacle,makinga turn,or stopping.
Cutting Height Adjustment Lever
Thecuttingheightadjustmentleverislocatedabove
theleftrearwheel.Refertothe SetupandAdjustment
sectionforinstructionsonadjustingthecuttingheight.
Recoil Starter
Therecoilstarteris connectedtothesupportrodand
islocatedonthe rightsideofthelowerhandle.Stand
behindtheunitand pullthe recoilstarterropetostart
theengine.
Mulch Cover
Tousethemowerasa mulcher,removethedischarge
chuteand installthemulchcover.
Side Discharge Chute
Insteadofcollectinggrassclippingsinthebag,youmay
attachthesidedischargechutetoexpeltheclippings.
Discharge Chute
Thedischargechutemustbe attachedtothedecktouse
thegrassbag.
Gas and Oil Fill-Up
Referto enginemanualfor engineinstructions.
1. Checkoillevelandaddoil if necessary.Followengine
manualforthis.
2. Servicetheenginewithgasolineasinstructedinthe
enginemanual.
,_ WARNING:Useextremecarewhenhandling
gasoline. Gasoline isextremelyflammable
and thevapors are explosive. Neverfuel the
machine indoorsor while the engine ishot or run-
ning. Extinguish cigarettes, cigars, pipesand other
sources of ignition.
8
,_ WARNING:Theoperationof anylawnmower
canresult inforeign objects being thrown
intotheeyes,whichcandamageyoureyes
severely.Alwayswearsafetyglasseswhileoperating
or maintainingthe mower.
Starting Engine
,_ WARNING:Besurenoone otherthanthe op-
erator isstandingnearthe lawnmower while
startingengineor operatingmower.Never
runengineindoorsor in enclosed,poorly ventilated
areas.Engine exhaustcontainscarbon monoxide,an
odorlessand deadly gas. Keephands,feet, hairand
looseclothing awayfrom any movingpartson engine
and lawnmower.
1. Placethefuelvalveleverfoundontheleft sideofthe
engineintotheON(OPEN)position,Figure4-2.
2. Movethechokeleverall thewaybackwardintothe
chokeposition,Figure4-2.
3. Standingbehindthe mower,squeezethebladecontrol
againstupperhandle,Figure4-2.Thechokewillnow
begintoslowlyreturntotheoff chokepositionafter
activatingthe bladecontrol.Therefore,quicklymove
ontostepfourbelow.Refertotheenginemanualfor
furtherdetails.
4. Holdingthesetwohandlestogetherfirmly,grasprecoil
starterhandleandpullropeoutwitha rapid,continuous,
fullarmstroke,Figure4-2.Keepingafirmgriponthe
starterhandlelettheroperewindslowly.Repeatuntil
enginecranks.Lettheroperewindeachtimeslowly.
Stopping Engine
1. Releasebladecontroltostoptheengineand blade.
2. Disconnectsparkplugwirefromsparkplugand
groundagainsttheengine.
Using Your Lawn Mower
WARNING:Donot operatemower without mulching
,_ cover,discharge chute, or grass catcher
properlyinstalled.
Besurelawnisclearof stones,sticks,wire,or
otherobjectswhichcoulddamagelawnmowerorengine.
Suchobjectscouldbe accidentlythrownbythemower
in anydirectionandcauseseriouspersonalinjurytothe
operatorandothers.
WARNING:If youstrikeaforeign object, stopthe
,_ engine.Removewirefrom the spark plug,
thoroughly inspectmowerfor any damage,
and repairdamagebeforerestarting and
operating.Extensive vibration of mowerduring
operationisan indicationof damage.The unit should
be promptlyinspectedand repaired.
1. Oncetheengineisrunning,squeezethedrivecontrol
againsttheupperhandletopropelmower.Forbest
results,do notcut wetgrassand nevercutoff more
thanone-thirdofthetotallengthof thegrass.
Figure4-2:Thestepsinvolvedinstartingthemower.
Using as a Nlulcher
Formulchinggrass,removethegrasscatcherand
chutefromthemower.Reattachmulchcover.Referto
Setupsectionforinstructions.
• Foreffectivemulching,do notcut wetgrass.
• Newor thickgrassmayrequirea narrowercut.
Adjustgroundspeedaccordingtoconditionoflawn.
• If thegrasshasbeenallowedto growinexcessof
fourinches,mulchingis notrecommended.Usethe
grasscatchertobagclippingsinstead.
Using the Grass Catcher
Youcanusethegrasscatchertocollectclippingswhile
youareoperatingthemower.
1. AttachgrasscatcherfollowinginstructionsinSetup
section.Grassclippingswillautomaticallycollectin
thebagasyourunthemower.Operatethemowertill
thegrassbagisfull.
2. Stopenginecompletelybyreleasingtheblade
control.Makesurethattheunithascometoa
completestop.
3. Whileholdingthegrassbagbyboththe rearhandle
andthelowerhandle,lift thegrassbagstraightup
offthedischargechute.Thechutedoorwillmovethe
ropeoutof thewayofthebag.
4. Continuetoholdthelowerhandleand raisetherear
ofthegrassbagup towardsyourchest.Thegrass
bagwillopenandthegrassclippingswilldisperse.
Whenreplacingthegrassbag,be surethetopofthe
bagrestsonthewiresupportbetweenthehandles.
Your Lawn
r r
e
WARNING
Theoperation of any
lawn mowercanresult
inforeign objects being
thrown intothe eyes,
whichcandamageyour
eyesseverely. Always
wearsafety glasses while
operatingthe mower,
orwhileperformingany
adjustments or repairs
onit.
Besure no oneother than
theoperatorisstanding
nearthe lawnmower
whilestarting engine or
operating mower.Never
runengine indoors or
inenclosed, poorly
ventilatedareas. Engine
exhaustcontains carbon
monoxide,an odorless
and deadlygas. Keep
hands, feet, hair and loose
clothingawayfrom any
moving partson engine
and lawnmower.
9
Alwaysstopengine,
disconnect sparkplug
and groundagainst
engine beforeperforming
anytype ofmaintenance
onyourmachine'
I
Do not usea pressure
washerOrgardenhose
to c!eanyourunit-These
may causedamage to
pu!leYS,bearings,orthe
engine,Theuse of water
wi!l resultinshortened
life andreduceservice,
ability,
Figure5-1:Areasto lubricateonthemower.
f
Lubricatethese
points before
reassembly.
Lubrication
• Lubricatepivotpointson thebladecontrolatleast
oncea seasonwithlightoil.Thebladecontrolmust
operatefreelyinbothdirections,Figure5-1.
• Lubricatethewheelsatleastoncea seasonwith
lightoil (ormotoroil). If wheelsareremovedforany
reason,lubricatetheaxleboltand innersurfaceofthe
wheelwithlightoil.
• Lubricatethetorsionspringandpivotpointoneach
endofthedischargechuteat leastoncea seasonwith
lightoil topreventrust.
• Thetransmissionis pre-lubricatedandsealedatthe
factoryanddoesnotrequirelubrication.
• Followtheaccompanyingenginemanualforlubrica-
tionscheduleandinstructionforenginelubrication.
Deck Care
,_ WARNING:Nevertip the mower morethan 90°
inany directionand do not leavethe mower
tipped for any length of time. Oil candrainintothe
upper partof the enginecausingastartingproblem.
1. Disconnectsparkplugwire.Draingasolinefromlawn
mowerorplacea pieceof plasticunderthegascap.
2. Tipmowersothat itrestsonthe housing.Keepthe
sidewiththeaircleanerfacingup.Holdmowerfirmly.
3. Scrapeandcleantheundersideofthedeckwitha
suitabletool.Donotspraywithwater.
4. Putthemowerbackonitswheelsontheground.If
youhadputplasticunderthegascapearlier,make
sureto removeitnow.
Figure5-2:Cutwiretoremoverearflap.
General Recommendations
•Alwaysobservesafetyruleswhenperforming
anymaintenance.
• Thewarrantyon thislawnmowerdoesnotcover
itemsthathavebeensubjectedtooperatorabuse
ornegligence.Toreceivefullvaluefromwarranty,
operatormustmaintainthelawnmoweras
instructedhere.
•Changingofengine-governedspeedwillvoid
enginewarranty.
• Alladjustmentsshouldbecheckedat leastonce
eachseason.
•Periodicallycheckallfastenersand makesurethese
aretight.
_ARNING:Alwaysstopengine,disconnect
sparkplug,and groundagainst engine
beforecleaning,lubricatingor doing anykindof
maintenanceon yourmachine.
Engine Care
• Maintainoil levelasinstructedinenginemanual.
• Serviceaircleanerevery25 hoursundernormal
conditions.Cleaneveryfewhoursunderextremely
dustyconditions.Refertoenginemanual.
•Cleansparkplugand resetthegaponcea season.
Checkenginemanualfor correctplugtype andgap
specifications.
• Cleanengineregularlywitha clothorbrush.Keepthe
coolingsystem(blowerhousingarea)cleantopermit
properaircirculation.Removeall grass,dirtand
combustibledebrisfrommufflerarea.
Replacing Rear Flap
1. Cutoff theflat endof thewirerodwhichsecuresitto
thedeck,Figure5-2.
2. Attachthenewflapand newrodtothedeck,bending
theendsofthenewrodoverto secureto deck.
10