ABB 3AXD50000018852 Owner's manual

ABB industrial drives
Supplement
Flange mounting kit installation

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
The QR code below opens an on-line listing of the manuals applicable to the product.
Drive hardware manuals and guides Code (English)
Flange mounting kit installation supplement 3AXD50000019100
Flange mounting kit quick installation guide for
ACS880-01 and ACS580-01, ACH580-01 frames R6
to R9
3AXD50000019099
ACS880-01 hardware manual 3AUA0000078093
ACS880-01 +P940 drives for cabinet installation
supplement
3AUA0000145446
ACS580-01 hardware manual 3AXD50000018826
ACS580-01 quick installation and start-up guide for
frames R6 to R9
3AXD50000009286
ACS880-01 manuals
ACS580-01 manuals

Supplement
Flange mounting kit installation
3AXD50000019100 Rev A
EN
EFFECTIVE: 2015-01-20
2015 ABB Oy. All Rights Reserved.
Table of contents
3. Mechanical installation

Table of contents 5
Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. Introduction to the supplement
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Purpose of the supplement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. Mechanical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Examining the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Additional requirements for cabinet installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Necessary tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Moving the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Unpacking and examining the delivery (frames R6 to R9) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Transport package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Flange mounting kit package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Example mounting template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing drives above one another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4. Dimension drawings
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Flange mounting kit for frame R6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6 Table of contents

Introduction to the supplement 7
1
Introduction to the
supplement
Contents of this chapter
This chapter describes the supplement.
Applicability
This supplement applies to ACS880-01 drive flange mounting kit (option +C135) and
to ACS580-01 and ACH580-01 drive flange mounting kits.
Safety instructions
Obey the general safety instructions in the hardware manual and the task specific
instructions in this supplement.
Target audience
This supplement is intended for people who plan the installation and install the drive
with the flange mounting kit. Read the supplement before you work on the drive. You
are expected to know the fundamentals of electricity, wiring, electrical components
and electrical schematic symbols.
The supplement is written for readers worldwide. Both SI and imperial units are
shown.
Purpose of the supplement
This supplement tells you how to install the drive mechanically onto an opening in a
mounting plate with the flange mounting kit.

8 Introduction to the supplement
Contents of the manual
The chapters of the supplement are briefly described below.
Introduction to the supplement introduces the supplement.
Hardware description describes the flange mounting kit.
Mechanical installation describes how to install the drive with the flange mounting kit
mechanically.
Dimension drawings contains dimension drawings of the flange mounting kit.
Related documents
See List of related manuals on the inside of the front cover.

Hardware description 9
2
Hardware description
Contents of this chapter
This chapter describes the flange mounting kit.
Product overview
The flange mounting kit contains brackets for attaching the drive onto a mounting
plate so that the heat sink of the drive is in the cooling air channel and the front part
on the other side of the mounting plate.
The flange mounting kit is a plus code option (+C135) or can be ordered with these
ordering codes also as retrofit.
The kit parts can be attached to the drive module with no front cover (option +P940)
or to the drive with front cover but without the cable entry box. With option +C135, the
drive is always delivered without the cable entry box.
Frame size Ordering code
R6 3AXD50000018852
R7 3AXD50000018853
R8 3AXD50000018854
R9 3AXD50000018855

10 Hardware description
Layout
1 Hood (for UL type 12)
2 Top flange bracket
3 Mounting plate
4 Lifting hole
5 Drive heat sink in the cooling
air channel
6 Side flange bracket
7 Drive front side
8 Bottom flange bracket
1
4
7
5
2 3
6
4
8
4
4
Flange mounted – Drive with front cover
Flange mounted – Drive module without
front cover and cable entry box

Mechanical installation 11
3
Mechanical installation
Contents of this chapter
This chapter describes how to install the drive with the flange mounting kit
mechanically.
Safety
WARNING! For frame sizes R6 to R9: Use the lifting eyes of the drive when
you lift the drive. Do not tilt the drive. The drive is heavy and its center of
gravity is high. An overturning drive can cause physical injury.

12 Mechanical installation
Examining the installation site
Make sure that the installation site agrees with these requirements:
• The installation site has sufficient ventilation to prevent overheating of the drive.
See section Losses, cooling data and noise in the hardware manual for the
required air flow in the cooling air channel and in the front part of the drive.
• The operation conditions of the drive agree with the specifications in section
Ambient conditions in the hardware manual.
• The mounting plate is vertical, not flammable and strong enough to hold the
weight of the drive module.
• The material below the installation is not flammable.
• There is enough free space above and below the drive for cooling air flow, service
and maintenance. There is enough free space in front of the drive for operation,
service and maintenance. See section Dimensions, weights and free space
requirements in the hardware manual.
Additional requirements for cabinet installations
Make sure that the cooling air gratings of the drive will not be covered. Make sure that
the required cooling air change is achieved. In totally closed cabinet with no forced
ventilation, a fan for cycling the air inside the cabinet may be needed.
Necessary tools
• Drill and drill bits
• Screwdriver (T20, T25, T30) and/or wrench with bits (10 mm)
Moving the drive
Move the transport package by pallet truck to the installation site.

Mechanical installation 13
Unpacking and examining the delivery (frames R6 to R9)
Transport package contents
This illustration shows the layout of the drive module package with option +C135. In
other deliveries, the kit package is tied with straps onto the drive package or sent
separately. Examine that all items are present and there are no signs of damage.
Read the data on the type designation label of the drive to make sure that the drive is
of the correct type.
To unpack:
• Cut the straps.
• Remove the top cardboard cover.
• Attach lifting hooks to the lifting eyes of the drive. Lift the drive with a hoist.
Item Description Item Description
1 Drive with factory installed options 5 Pallet tray
2 Flange mounting kit 6 Pallet
3 Cardboard cover 7 Straps
4 Pallet stopper 8 Printed manuals and quick guides
and manuals CD and multilingual
residual voltage warning sticker
1
2
3
4
5
6
7
8

14 Mechanical installation
Flange mounting kit package contents
Example mounting template
The flange mounting kit package includes a template in actual size for drilling the
attaching holes and cutting the hole in the mounting plate. Remove the template after
the holes have been made. An example template is shown below.
1
2
34
5
1 Screw package:
• M6 nut (15 pcs)
• M6×10 T30 (12 pcs)
• M6×25 T25 (18 pcs)
• K40×12 (3 pcs used for frames
R4 and R5 only)
2 Mounting template
3Quickguide
4 Option kit package label
5 Side bracket
6 Top bracket
7 Bottom bracket
8 Top cardboard cover
9 Cardboard tray
10 Hood
6
7
8

Mechanical installation 15
Installing the drive
Free space requirements
The flange-mounted drives can be installed side by side. 200 mm (7.87 in.) free
space is required at the top of the drive and 300 mm (11.81 in.) at the bottom of the
drive.
200 mm (7.87 in.)
300 mm (11.81 in.)

16 Mechanical installation
Installing drives above one another
Make sure that the outlet cooling air flows away from the drive above.
200 mm
(7.87 in.)
200 mm
(7.87 in.)
200 mm
(7.87 in.)
200 mm
(7.87 in.)
500 mm
(19.68 in.)

Mechanical installation 17
Installation procedure
1. Attach the side brackets of the flange to the drive.
2. Attach the top and bottom brackets.
12 × M6×12 T30
6 N·m
8 × M6 nut
6 N·m

18 Mechanical installation
3. See chapter Dimension drawings for the dimensions of the flange and the
required opening in the mounting plate. Attach the mounting template from the
flange mounting kit package onto the mounting plate. Make the opening and drill
the holes for the mounting screws. Remove the mounting template.

Mechanical installation 19
4. For UL Type 12 drives, attach hood.
5. Attach chains to the drive lifting holes and lift the drive with a lifting device onto
the opening in the mounting plate.
3 × M6 nut
Bottom
To p
Back
6 N·m

20 Mechanical installation
6. Attach the top bracket with one screw.
7. Attach the bottom bracket with one screw.
1 × M6×25
6 N·m
1 × M6×25
6 N·m