ABB ACX580-01 R1 User manual

ABB drives
Supplement
ACX580-01 R1-R3 Flange mounting kit installation

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section Document
library on the Internet on the inside of the back cover. For manuals not available in the Document library,
contact your local ABB representative.
The code below opens an on-line listing of the manuals applicable to the product.
Drive hardware manuals and guides Code (English)
Flange mounting kit quick installation guide for ACX580-01 frames
R1 to R3
3AXD50000119172
ACS580-01 (0.75 to 250 kW) hardware manual 3AXD50000018826
ACS580-01 quick installation and start-up guide for frames R1 to R5 3AXD50000044838
ACH580-01 (0.75 to 250 kW) hardware manual 3AUA0000076331
ACH580-01 quick installation and start-up guide 3AUA0000076330
ACQ580-01 (0.75 to 250 kW) hardware manual 3AXD50000035866
ACQ580-01 quick installation and start-up guide for frames R0 to R5 3AXD50000035755
ACS580-01 manuals ACH580-01 manuals
ACQ580-01 manuals

Supplement
Flange mounting kit installation
3AXD50000119189 Rev A
EN
EFFECTIVE: 2017-10-10
2017 ABB Oy. All Rights Reserved.
Table of contents
3. Mechanical installation

Table of contents 5
Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. Introduction to the supplement
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Purpose of the supplement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Special requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. Mechanical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Examining the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Additional requirements for cabinet installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Necessary tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Moving the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unpacking and examining the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Transport package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ACX580-01 frames R1 to R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flange mounting kit package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ACX580-01 frames R1 to R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Example mounting template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installing drives above one another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ACX580-01 frames R1 to R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Optional steps: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4. Dimension drawings
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ACX580-01 frame R1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Flange mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Attaching points and hole dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ACX580-01 frame R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Flange mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6 Table of contents
Attaching points and hole dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ACX580-01 frame R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Flange mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Attaching points and hole dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Introduction to the supplement 7
1
Introduction to the
supplement
Contents of this chapter
This chapter describes the supplement.
Applicability
This supplement applies to the flange mounting kits of the ACS580-01, ACH580-01
and ACQ580-01 drives (frames R1 to R3).
Safety instructions
Obey the general safety instructions in the hardware manual and the task-specific
instructions in this supplement.
Target audience
This supplement is intended for people who plan the installation and install the drive
with the flange mounting kit. Read the supplement before you work on the drive. You
are expected to know the fundamentals of electricity, wiring, electrical components
and electrical schematic symbols.
The supplement is written for readers worldwide. Both SI and imperial units are
shown.
Purpose of the supplement
This supplement tells you how to install the drive mechanically onto an opening in a
mounting plate with the flange mounting kit.

8 Introduction to the supplement
Contents of the manual
The chapters of the supplement are briefly described below.
Introduction to the supplement introduces the supplement.
Hardware description describes the flange mounting kit.
Mechanical installation describes how to install the drive with the flange mounting kit
mechanically.
Dimension drawings contains dimension drawings of the flange mounting kit.
Related documents
See List of related manuals on the inside of the front cover.

Hardware description 9
2
Hardware description
Contents of this chapter
This chapter describes the flange mounting kit.
Product overview
The flange mounting kit contains brackets for attaching the drive onto a mounting
plate so that the heat sink of the drive is in the cooling air channel and the front part
on the other side of the mounting plate.
The flange mounting kit is a plus code option (+C135) or can be ordered with these
ordering codes also separately.
For R1 and R2, the degree of protection of a flange-mounted IP21 drive unit is IP20
on the front side and IP55 on the backside. For R3, the degree of protection of a
flange-mounted IP55/IP21 drive is IP55/IP21 on the front side and IP55 on the
backside.
Special requirements
For R1 and R2, cable boxes are not compatible with flange mounting kits.
Frame size Ordering code ACX580-01
R1 3AXD50000105311 (IP21)
R2 3AXD50000105328 (IP21)
R3 3AXD50000105335 (IP21 and IP55)

10 Hardware description
With some frame sizes, you must insert a sealing plug into the drive. Also with some
degrees of protection, you must leave the drive cover in place. See the tables for
more information.
Frame size ACX580-01 IP21 ACX580-01 IP55
R1 Delivered with cover.
Insert sealing plug.
Exception: In dry environment, you
can leave the cover in place without
inserting a sealing plug.
-
R2
R3 Delivered with cover.
Insert sealing plug.
You can leave the cover in place.

Hardware description 11
Layout
1 Mounting plate
2 Top flange bracket
3 Lifting hole
4 Side flange bracket
5 Cable shelf
6 Bottom flange bracket
7 Grouding plate
8 Drive heat sink in the cooling air channel
1
3
4
2
4
3
5
Note: If flanges are mounted, cable boxes are removed from R1 and R2 drive
modules.
6 7
8

12 Hardware description

Mechanical installation 13
3
Mechanical installation
Contents of this chapter
This chapter describes how to install the drive with the flange mounting kit
mechanically.

14 Mechanical installation
Examining the installation site
Make sure that the installation site agrees with these requirements:
• The installation site has sufficient ventilation to prevent overheating of the drive.
See section Losses, cooling data and noise in the hardware manual for the
required air flow in the cooling air channel and in the front part of the drive.
• The operation conditions of the drive agree with the specifications in section
Ambient conditions in the hardware manual.
• The mounting plate is vertical, not flammable and strong enough to hold the
weight of the drive module.
• The material below the installation is not flammable.
• There is enough free space above and below the drive for cooling air flow, service
and maintenance. There is enough free space in front of the drive for operation,
service and maintenance. See section Free space requirements on page 18 and
Dimensions, weights and free space requirements in the hardware manual.
Additional requirements for cabinet installations
Make sure that the cooling air gratings of the drive will not be covered. Make sure that
the required cooling air change is achieved. In a totally closed cabinet with no forced
ventilation, a fan for circulating the air inside the cabinet may be needed.
Necessary tools
• Drill and drill bits
• Screwdriver.
Moving the drive
Move the transport package by a pallet truck to the installation site.

Mechanical installation 15
Unpacking and examining the delivery
Transport package contents
The flange mounting kit package is either in the drive package, tied with straps onto
the drive package or sent separately. Examine that all items are present and there are
no signs of damage. Read the data on the type designation label of the drive to make
sure that the drive is of the correct type.
ACX580-01 frames R1 to R3
The flange mounting kit package is tied onto the drive package.
To unpack:
• Cut the straps.
• Remove the flange mounting kit package. For the contents of the kit package. see
Flange mounting kit package contents on page 16.
• Open the drive cardboard box. For the contents of the drive package, see the
relevant drive hardware manual.

16 Mechanical installation
Flange mounting kit package contents
The illustrations show the layout of the flange mounting kit packages. Examine that all
items are present and there are no signs of damage.
ACX580-01 frames R1 to R3
1 Mounting template
2 Quick guide
3 Grounding plate for R3
4 Tightening brackets
5 Top bracket
6 Side brackets
7 Cardboard tray
8 Top cardboard cover
9 Option kit package label
10 Grounding plate for R1 or R2
11 Screw package:
•M4 nut (4pcs)
•M4×8 screw (2pcs)
•M5×20 screw (4pcs)
•M6×25 screw (14pcs)
•M6 nut (19pcs)
Note: The amount of screws
and nuts delivered in package
are more than actual
requirement for flange
mounting installation.
12 Hood (required for UL type
12)
13 Sealing plug
14 Bottom bracket
15 Top and bottom U-brackets
2
9
13
8
1
6
15
5
7
12
4
11
14
3
10

Mechanical installation 17
Example mounting template
The flange mounting kit package includes a template in actual size for drilling the
attaching holes and cutting the holes in the mounting plate. For drilling the holes, see
the installation procedures for:
•ACX580-01 frames R1 to R3
Note: The delivery does not include the Rivet or Kalei nuts for the M6 screws.
Consider the hole size for the nuts.
An example template is shown below.

18 Mechanical installation
Installing the drive
Free space requirements
The flange-mounted drives can be installed side by side. For free space requirements
above and below the drives, see the table.
ACX580-01
Above Below
mm in mm in
R1 200 7.87 200 7.87
R2 200 7.87 200 7.87
R3 200 7.87 200 7.87
Above
Below

Mechanical installation 19
Installing drives above one another
Make sure that the outlet cooling air flows away from the drive above.
200 mm
(7.87 in.)
120 mm
(4.72 in.)
120 mm
(4.72 in.)
300 mm
(11.81 in.)
250 mm
(9.84 in.)

20 Mechanical installation
Installation procedure
ACX580-01 frames R1 to R3
1. Frames R1 and R2: To remove the cable box, front cover is removed firstly.
Reinstall the cover and screws.
2. Frames R1 to R3: To remove the fan assembly, push the retaining clips.Lift the
assembly up.