Aimco Udbp-t40 User manual

- 1 -

UDBP-T Series 40, 50, 60 & 70

Lithium Ion Battery-powered

Direct Drive Auto-shutoff Pulse

INSTRUCTION MANUAL

PO Box 16460, Portland, OR 97292-0460 503-254-6600 Fax 503-255-2615

- 2 -

Indicates a critical operating step that must

be followed. Carefully read this instruction for

safe use, understand the contents, and use

the tool properly. Keep this manual.

Indicates that incorrect handling may create a

hazardous condition, resulting in injury to an

operator or physical damage to the tool.

For safety operation

・

Basic design of this tool is a lithium ion battery-powered brushless motor

rotating an oil pulse unit, which converts the rotation to repeated pulsing for

tightening or loosening the fastener. Never use or modify this tool for other

purposes for safety and product longevity reasons. Keep hands clear of all

rotating assemblies to avoid injury.

・

Always follow these instructions to maintain operator safety.

・

Operators should be trained using this manual and have access to it.

・

When transferring this tool to new personnel, insure that this manual remains

with it.

1. Wear ear protection if the noise level is higher than 85dB(A) at the

worksite.

Wearing eye protection glasses is recommended.

2. Do not overwork the tool. Doing so can cause motor damage or

potentially damage the tool anvil.

3. Hold the tool body firmly during use to maintain control for operator

safety.

DANGER

CAUTION

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4. Do not allow unauthorized persons at the worksite. Tool should be used

by trained adult personnel and kept away from all children.

5. Use correct charger, power cord, and battery with this tool.

Do not charge the battery by other charger. Do not use our charger for

other maker’s batteries.

Doing so could result in battery explosion resulting in property damage or

injuries.

6. Read this manual carefully, and charge the battery properly.

・

Use the charger by the specified rated power supply. Do not plug the

charger into direct current, generators, or external transformer. This

can cause abnormal heat resulting in damage or injury.

・

Do not charge the battery below 0

℃

or above 40

℃

.

・

Use charger and recharge batteries in a well ventilated area.

・

Do not cover the charger with any fabric or enclosure.

・

Unplug charger when not in use.

7. Keep foreign objects away from charger, charger contacts and battery

contacts to avoid short-circuits at the charger or battery contacts.

8. Maintain a safe work environment/

・

Do not use the tool, charger, battery in any area subject to moisture.

No portion of the tool, battery or charger should be exposed to water.

・

Maintain work place by proper lighting.

・

Do not use or charge the tool where any combustible gases are

present.

9. Do not expose or dispose of the battery in fire, doing so can cause

explosion or generate harmful matter. Do not heat battery by hot plate or

others, doing so dissolves insulations, damages protective systems, or

can cause explosion and or fire

10. Avoid accidental start of the tool.

・

Do not carry the tool with your fingers touching the trigger.

DANGER

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11. Release your finger from the trigger, and remove the battery from the tool

whenever performing the following:

・

Torque adjustment.

・

Replace driver bit or socket.

・

Repairing the tool.

12. Wash your eyes should any battery liquid get to your eyes, and have

your eyes examined and medically treated by an eye care doctor

immediately.

13. Do not use battery whose running time per charge becomes short.

14. Make sure that your hand is off the trigger when you remove the battery

from the tool.

15. Use genuine and original accessories and/or attachments.

DANGER

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1. Proper fastening time

・

Battery pulse tool will allow tightening an average of 6 cycles

per minute when averaged on a B joint. Softer joints will require

less aggressive duty cycles.

・

Temperature protection will function to stop the tool when motor

heats due to exceeding duty cycle.

2. Operation at low temperature extremes

・

The tool operates using a pulse unit containing hydraulic fluid.

Should tool be left for extended periods at temperatures below 5°C,

the tool may not deliver tightening force initially. This can be

remedied by cycling the tool repeatedly on a test fixture which will

preheat the pulsing unit to an operating range.

3. Cautions for operation

・

Always maintain good posture during operation.

・

Be sure to keep materials away from rotating parts of the tool at all

times.

・

Avoid wearing loose clothing or accessories like necklaces when the

tool is in use.

・

Insure that operators are trained on the tool and hold it securely

during operation.

・

Unless otherwise necessary, do not run the tool off an application for

long periods of time.

・

Do not touch the trigger when you carry the tool to avoid accidental

start.

・

Insure that operators are alert and rested when working with the tool

to eliminate potential injury from fatigue.

・

Make sure to confirm rotating direction before you operate the tool.

・

Do not give the tool shock by drop or throw handling. Reckless

handing will result in accidents or breakage.

CAUTION

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4. Cautions for tool’s operation

・

Confirm that no person interferes with work environment or is in a

hazardous position.

・

Stop the operation at once, and request service if abnormalities are

found with the tool’s operation.

5. Do not do recklessly handle the power cord of the charger.

・

Do not pull or hold the power cord to disconnect the power cord or

carry the charger.

・

Arrange the power cord so it may not be stepped on, caught, or

stressed. Not doing so can cause early breakage.

6. Check for damaged parts.

・

Confirm that the tool functions normally before operation by visually

checking the appearance of the battery connection.

・

Do not use charger if it is damaged by a drop or is with damaged

power cord. Use of such a charger can cause electric shock or fire.

7. Keep the work place clean always.

・

Untidy place or work stand becomes a cause of accidents.

8. Keep children away from work place.

・

Do not allow others except authorized operators to touch the tool or

power cord of the charger.

・

Keep others except authorized operators away from the work place.

9. Store the tool properly when not in use.

・

Keep the tool in a safe place out of the reach of children safe place

or in a locked place.

・

Do not keep the tool in the place where the temperature can go up

higher than 40

℃

(unventilated metal storage containers or in cars in

summer).

10. Use the tool within it’s design limits.

・

For safe and effective use, only use tool on applications that it’s

capacity can handle.

CAUTION

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11. Overload protect function of motor

・

This function will work to stop the motor when the anvil becomes

locked for about 1 second with the trigger depressed.

12. Use appropriate tool whose capacity can cover the requirements of your

work.

・

Only connect sockets or bits appropriate to the size of the tool anvil.

13. Perform regular maintenance inspections.

・

Check power cord for damages periodically, request replacements

if damage is observed.

・

Maintain handle grips in a clean, dry condition. Avoid and oil or

grease.

14. Do not wet battery by water, seawater or other fluids.

15. Charge battery by designated charger always. Charging the battery by

non- designated charger will damage battery and can create an unsafe

condition.

16. Battery has fixed electrodes of positive and negative. Do not connect

battery and the charger when you feel difficulty in connecting the battery

to the tool or charger. Incorrect alignment of positive and negative

terminals will result in battery damageor injury.

17. Do not make any connections to the battery terminals on the battery or

charger by any other means than normal connections as intended in the

design of the tool. Any non-standard connections may result in damage

or injury.

CAUTION

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18. Do not give battery shock due to drops. Do not throw batteries.

Doing so will deform batteries, destroy integrated protection circuit, can

result in a charge of the battery by abnormal current or voltage resulting

in damage or injury.

19. Do not drive a nail into battery, hit battery by hammer, or impact the

battery. Doing so can deform battery, destroy integrated protection circuit,

and become a cause of heat, explosion, or fire.

20. Do not attempt to solder anything to batteries. Doing so will dissolve

insulations, destroy gas exhaust valve or protection circuit, and becomes

a cause of heat, explosion, or fire.

21. Do not place battery in a microwave oven or in a high-pressure container.

Battery temperature may rise suddenly and can cause heat, explosion,

or fire.

22. Do not cover the battery by flammable items while charging or

discharging or place anything atop the charging station. This can cause

heat, explode, or burn the battery.

23. Do not disassemble or modify the battery. Batteries have integrated

protection mechanism to insure safety. Damaging the mechanism can

cause heat, explosion, or fire of the battery.

24. Do stare directly at LED for long periods of time. Doing so will injure your

eyes.

CAUTIO

N

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Parts Name

Shut-off LED Lamp

Torque Adjust Allen Wrench

Specifications

Ambient temperature: 0

～

40

℃

Rotating speed change: 3 steps

Slow speed: 500rpm

→

1,000rpm for socket and bolt entry and tentative fastening

Free speed: 4,800rpm

for regular fastening

Trigger

Reverse Lever

Battery

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Handle Controls

１

１１

１

Select rotating direction (factory supplied lever orientation)

Set LEVER to R

：

Forward

Set LEVER to L

：

Reverse

２

２２

２

Press trigger

1

）

Speed increases in 3 steps as you press the trigger progressively for both

forward and reverse.

2

）

Release your finger from the trigger, and the brake will work to stop the

tool.

３

３３

３

Fastening

・

Fastening torque does not reach preset torque if you

release trigger prior to automatic shut-off.

・

Do not cover slit when the tool is in use.

Doing so will restrict tool ventilation.

・

Temperature protection

The tool will stop rotation with shut-off LED lamp

lighting in red

when the temperature gets high.

Do not use the tool for

approxiately 30 minutes.

Confirm the temperature

has cooled. Restart after the temperature has

reached room temperature.

Guideline of temperature protection

Temperature protection will implement if duty cycle

Is greater than fastening 6 fasteners with a max

0.4 seconds fastening time on B-joint fasteners.

0.4 second each

Stop

Trigger

Reverse lever

Shut

-

off LED

Slit

s

Keep pressed

LED Status

Green OK

Red Protected

SHUT-OFF LED LAMP

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Handling point

４

４４

４

Torque adjustment in forward rotation (CW) only

・

Release hands from trigger, then remove the battery from the tool.

・

Insert an allen key in the hole to adjust relief valve as follow.

・

Never touch oil plug. Removal of oil plug will result in leakage and tool

requiring service.

Allen key for torque adjustment (supplied)

(1.5mm hexagon)

Oil plug: Never touch!

Liner CP

Relief valve

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Handle Operation

５

５５

５

Changeable Fwd/Rev Lever (if desired)

１）

Remove allen bolt (use 2mm hexagon bar spanner).

２）

Pull reverse lever forward to remove it.

３）

Change the position and push it back to the tool.

４）

Put glue (#221 LOCTITE is recommended) to thread of allen bolt and fix reverse

lever to the tool by fastening the allen bolt by fastening torque 0.3~0.5Nm.

６

６６

６

Battery gauge LED

Battery gauge LED will light for about 3 seconds first and then indicate the

remaining capacity when you press the trigger or attach the battery to the tool.

Battery gauge display while in use

Capacity (%) LED

Less than 10

Maintains red lamp lighting after

shut-off, and goes off

10~20 Red

21~40 Yellow

41~100 Green

Battery error Red and yellow by turns

Battery

Pull forward

Reverse lever

Battery gauge LED

（）（Ｌ）

（Ｌ）（）

：

Forward

Ｌ：

Reverse

Remove allen

bolt

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Handling point

７

７７

７

Press the trigger and the LED will light in white.

Avoid staring at LED.

１

１１

１

Factors that affects fastening torque

Fastening torque can change even for the same size bolt because of torque

coefficient determined by finishing status of the bolt or the work such as industrial

quality ranking of the bolt or the length.

２

２２

２

Socket and anvil clearance

Use of worn or poorly engaging sockets will result in inaccurate torque delivery and

potentially damage the tool. It is highly recommend to use Ergo Drive™ sockets

and accessories with these tools.

３

３３

３

Trigger

Press the trigger firmly to operate the tool until the tool automatically shuts off.

CAUTION

LED

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CAUTION

Battery charger

UDBP utilizes lithium ion battery.

１

１１

１

Battery replacement interval

・

Batteries may be charged up to 500 times after full discharge. This number

of times can change depending upon the operating conditions. Consider

that the battery has come to an end and replace with a new one when

number of fasteners per full charge gets about a half of new battery condition.

２

２２

２

Storage of battery

・

Make sure to do full charge of the battery when you have not used the

battery for a long time. Leaving the battery with less than 10% remaining

capacity for long time can damage electrodes and damage the battery.

・

Maintain storage temperature below 40

℃

. Storage above 40

℃

can

accelerate deterioration.

３

３３

３

Recycle of battery

・

･

Lithium ion battery is a precious and recyclable resource. Recycle battery

in your country in compliance with your local recycle system and the law.

４

４４

４

Safety of battery

Our battery has passed safety test in conforming to UL standard

1642 or to IEC62133. However, do not give an excessive shock or heat to battery.

Tightening numbers per full charge Charger

*Torque is set at Hard Joint. Numbrs of tightening per charge

varies depending on torque level, fastener length and

application.

*Use the power cable which URYU

ships with the charger.

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Attach

Jaw

Remove

Battery and the charger

Charge brand-new battery completely before

first use of the tool. Suspension of battery charging

prematurely can cause the LED to incorrectly

display remaining capacity (

＊

2).

(

＊

2): Charge the battery full 2 to 3

times and the display will get back to normal.

１

１１

１

Attach and remove battery

Attach

・・・

Slide it until it gives out click sound.

Remove

・・

Slide it to your side while pressing down the Jaw.

２

２２

２

Charge

Insert battery to bottom of charger, wait until LED displays Full charged.

Insert power cord plug to the bottom with socket.

Use charger by specified power source.

Do not charge battery below 0 or above 40 .

℃ ℃

Doing so can cause explosion or fire.

LED Display

Status

(

＊

3): Wait for regular charging to start. (

＊

4): Replace the battery with a new one.

Charging time

Battery capacity (%)

Time (about minute)

80 40

100 64

To the bottom

(Red)Slow flashing

(Orange)Slow flashing

(Green)Slow flashing

Full charged

Charging

90

～

99

％

80

～

89

％

0

～

79

％

Charging

e

rror

80

～

89

％

90

～

99

％

0

～

79

％

Preliminary Charge

Standby for

Temperature Protection

Charging: capacity

0

～

79

％

Charging: capacity

80

～

89

％

Charging: capacity

90

～

99

％

(Red)

(Orange)

(Green)

Waiting: capacity

0

～

79

％

Waiting: capacity

80

～

89

％

Waiting: capacity

90

～

99

％

Preliminary charging

＊

3)

Battery error

＊

4)

Charge finish

(Green)Flashing

DANGER

(Red, Orange)Quick flashing

(Red)Quick flashing

- 16 -

Troubleshooting

Check the following before you ask for repair.

When Charging

Symptom Potential Cause Remedy

Waiting lamp lights Battery is overheated Charge only room

temperature batteries

Battery error lamp lights. Battery is damaged or at

the end of it’s service life

Replace the battery with

a new one.

While in Operation

Symptom Potential Cause Remedy

Tool Does not Run Battery depleted Recharge the battery.

The tool gets hot.

Tool has been

overworked. Duty cycle is

6 cycles per minute on a

B Joint

Allow tool to reach room

temperature

Tool makes “growling”

sound at slow speed

Internal magnet reaction

causes noise at motor to

pulse connecting part.

This is a normal

condition inherent to the

tool design.

Anvil stops rotating at

slow speed

Motor overheat protection

activated

Release trigger, allow

tool to cool

Torque found lower than

preset torque. Bit or socket worn out. Replace bit or socket

with a new one.

Number of tightening

cycles less then normal

experience

Battery charge low or

battery is at end of

lifespan

Recharge battery or

replace with a new one.

Should the above steps fail to remedy a problem with the tool, deliver tool to an

authorized service center for evaluation

- 17 -

Maintenance

1

Check for any loose parts, breakage, or wear of all parts prior to each use.

1 Maintenance

・

Casing is made of plastic. Wipe it by soft cloth. Do not use volatile liquids or

wet cloth because doing so will cause deterioration/discoloration of the

materials.

2 Store the tool in a place that remains between 0°- 40

℃

, is moisture free,

dust free, and free from direct rays of the Sun.

3 Periodic inspection

・

It is Recommend to allow a trained service center to disassemble and adjust

the tool every 100,000 cycles or every 3 months whichever comes earlier.

Disassembly and adjustment, inspection, and repair

・

A battery pulse tool is a precision tool. Disassembly, assembly, adjustment

requires exclusive JIGS plus testers, and trained techniques. Incorrect

disassembly, re-assembly or adjustment can cause not only insufficient power

but also accidents. Ask for these services from an authorized service center.

The maker or supplier will not be held liable for any damages caused by factors

found to be the cause of faulty use or repair by users or unauthorized service

providers.

DANGER

CAUTION

DANGER

- 18 -

Notes:__________________________________________________________

_______________________________________________________________

- 19 -

- 20 -

Corporate Headquarters

10000 SE Pine Street Ave. Cristóbal Colon 14529

Portland, OR 97216 Chihuahua, Chihuahua. 31109

800-852-1368 Mexico

FAX 800-582-9015 011- 52-(614) 380-1010

www.aimco-global.com FAX 011-52-52 (614) 380-1019

LIT-MAN950

Rev. 12/2010

Printed in USA

Aimco UDBP-T40 User manual

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