Aimco UDBP-T40 User manual

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UDBP-T Series 40, 50, 60 & 70
Lithium Ion Battery-powered
Direct Drive Auto-shutoff Pulse
INSTRUCTION MANUAL
PO Box 16460, Portland, OR 97292-0460 503-254-6600 Fax [phone]

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Indicates a critical operating step that must
be followed. Carefully read this instruction for
safe use, understand the contents, and use
the tool properly. Keep this manual.
Indicates that incorrect handling may create a
hazardous condition, resulting in injury to an
operator or physical damage to the tool.
For safety operation
・ Basic design of this tool is a lithium ion battery-powered brushless motor
rotating an oil pulse unit, which converts the rotation to repeated pulsing for
tightening or loosening the fastener. Never use or modify this tool for other
purposes for safety and product longevity reasons. Keep hands clear of all
rotating assemblies to avoid injury.
・ Always follow these instructions to maintain operator safety.
・ Operators should be trained using this manual and have access to it.
・ When transferring this tool to new personnel, insure that this manual remains
with it.
1. Wear ear protection if the noise level is higher than 85dB(A) at the
worksite.
Wearing eye protection glasses is recommended.
2. Do not overwork the tool. Doing so can cause motor damage or
potentially damage the tool anvil.
3. Hold the tool body firmly during use to maintain control for operator
safety.
DANGER
DANGER
CAUTION

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4. Do not allow unauthorized persons at the worksite. Tool should be used
by trained adult personnel and kept away from all children.
5. Use correct charger, power cord, and battery with this tool.
Do not charge the battery by other charger. Do not use our charger for
other maker’s batteries.
Doing so could result in battery explosion resulting in property damage or
injuries.
6. Read this manual carefully, and charge the battery properly.
・ Use the charger by the specified rated power supply. Do not plug the
charger into direct current, generators, or external transformer. This
can cause abnormal heat resulting in damage or injury.
・ Do not charge the battery below 0 ℃ or above 40 ℃ .
・ Use charger and recharge batteries in a well ventilated area.
・ Do not cover the charger with any fabric or enclosure.
・ Unplug charger when not in use.
7. Keep foreign objects away from charger, charger contacts and battery
contacts to avoid short-circuits at the charger or battery contacts.
8. Maintain a safe work environment/
・ Do not use the tool, charger, battery in any area subject to moisture.
No portion of the tool, battery or charger should be exposed to water.
・ Maintain work place by proper lighting.
・ Do not use or charge the tool where any combustible gases are
present.
9. Do not expose or dispose of the battery in fire, doing so can cause
explosion or generate harmful matter. Do not heat battery by hot plate or
others, doing so dissolves insulations, damages protective systems, or
can cause explosion and or fire
10. Avoid accidental start of the tool.
・ Do not carry the tool with your fingers touching the trigger.
DANGER

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11. Release your finger from the trigger, and remove the battery from the tool
whenever performing the following:
・ Torque adjustment.
・ Replace driver bit or socket.
・ Repairing the tool.
12. Wash your eyes should any battery liquid get to your eyes, and have
your eyes examined and medically treated by an eye care doctor
immediately.
13. Do not use battery whose running time per charge becomes short.
14. Make sure that your hand is off the trigger when you remove the battery
from the tool.
15. Use genuine and original accessories and/or attachments.
DANGER

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1. Proper fastening time
・ Battery pulse tool will allow tightening an average of 6 cycles
per minute when averaged on a B joint. Softer joints will require
less aggressive duty cycles.
・ Temperature protection will function to stop the tool when motor
heats due to exceeding duty cycle.
2. Operation at low temperature extremes
・ The tool operates using a pulse unit containing hydraulic fluid.
Should tool be left for extended periods at temperatures below 5°C,
the tool may not deliver tightening force initially. This can be
remedied by cycling the tool repeatedly on a test fixture which will
preheat the pulsing unit to an operating range.
3. Cautions for operation
・ Always maintain good posture during operation.
・ Be sure to keep materials away from rotating parts of the tool at all
times.
・ Avoid wearing loose clothing or accessories like necklaces when the
tool is in use.
・ Insure that operators are trained on the tool and hold it securely
during operation.
・ Unless otherwise necessary, do not run the tool off an application for
long periods of time.
・ Do not touch the trigger when you carry the tool to avoid accidental
start.
・ Insure that operators are alert and rested when working with the tool
to eliminate potential injury from fatigue.
・ Make sure to confirm rotating direction before you operate the tool.
・ Do not give the tool shock by drop or throw handling. Reckless
handing will result in accidents or breakage.
CAUTION

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4. Cautions for tool’s operation
・ Confirm that no person interferes with work environment or is in a
hazardous position.
・ Stop the operation at once, and request service if abnormalities are
found with the tool’s operation.
5. Do not do recklessly handle the power cord of the charger.
・ Do not pull or hold the power cord to disconnect the power cord or
carry the charger.
・ Arrange the power cord so it may not be stepped on, caught, or
stressed. Not doing so can cause early breakage.
6. Check for damaged parts.
・ Confirm that the tool functions normally before operation by visually
checking the appearance of the battery connection.
・ Do not use charger if it is damaged by a drop or is with damaged
power cord. Use of such a charger can cause electric shock or fire.
7. Keep the work place clean always.
・ Untidy place or work stand becomes a cause of accidents.
8. Keep children away from work place.
・ Do not allow others except authorized operators to touch the tool or
power cord of the charger.
・ Keep others except authorized operators away from the work place.
9. Store the tool properly when not in use.
・ Keep the tool in a safe place out of the reach of children safe place
or in a locked place.
・ Do not keep the tool in the place where the temperature can go up
higher than 40 ℃ (unventilated metal storage containers or in cars in
summer).
10. Use the tool within it’s design limits.
・ For safe and effective use, only use tool on applications that it’s
capacity can handle.
CAUTION

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11. Overload protect function of motor
・ This function will work to stop the motor when the anvil becomes
locked for about 1 second with the trigger depressed.
12. Use appropriate tool whose capacity can cover the requirements of your
work.
・ Only connect sockets or bits appropriate to the size of the tool anvil.
13. Perform regular maintenance inspections.
・ Check power cord for damages periodically, request replacements
if damage is observed.
・ Maintain handle grips in a clean, dry condition. Avoid and oil or
grease.
14. Do not wet battery by water, seawater or other fluids.
15. Charge battery by designated charger always. Charging the battery by
non- designated charger will damage battery and can create an unsafe
condition.
16. Battery has fixed electrodes of positive and negative. Do not connect
battery and the charger when you feel difficulty in connecting the battery
to the tool or charger. Incorrect alignment of positive and negative
terminals will result in battery damageor injury.
17. Do not make any connections to the battery terminals on the battery or
charger by any other means than normal connections as intended in the
design of the tool. Any non-standard connections may result in damage
or injury.
CAUTION

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18. Do not give battery shock due to drops. Do not throw batteries.
Doing so will deform batteries, destroy integrated protection circuit, can
result in a charge of the battery by abnormal current or voltage resulting
in damage or injury.
19. Do not drive a nail into battery, hit battery by hammer, or impact the
battery. Doing so can deform battery, destroy integrated protection circuit,
and become a cause of heat, explosion, or fire.
20. Do not attempt to solder anything to batteries. Doing so will dissolve
insulations, destroy gas exhaust valve or protection circuit, and becomes
a cause of heat, explosion, or fire.
21. Do not place battery in a microwave oven or in a high-pressure container.
Battery temperature may rise suddenly and can cause heat, explosion,
or fire.
22. Do not cover the battery by flammable items while charging or
discharging or place anything atop the charging station. This can cause
heat, explode, or burn the battery.
23. Do not disassemble or modify the battery. Batteries have integrated
protection mechanism to insure safety. Damaging the mechanism can
cause heat, explosion, or fire of the battery.
24. Do stare directly at LED for long periods of time. Doing so will injure your
eyes.
CAUTIO
N

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Parts Name
Shut-off LED Lamp
Torque Adjust Allen Wrench
Specifications
Ambient temperature: 0 ～ 40 ℃
Rotating speed change: 3 steps
Slow speed: 500rpm → 1,000rpm for socket and bolt entry and tentative fastening
Free speed: 4,800rpm for regular fastening
Trigger
Reverse Lever
Battery

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Handle Controls
１
１１
１ Select rotating direction (factory supplied lever orientation)
Set LEVER to R ： Forward Set LEVER to L ： Reverse
２
２２
２ Press trigger
1 ） Speed increases in 3 steps as you press the trigger progressively for both
forward and reverse.
2 ） Release your finger from the trigger, and the brake will work to stop the
tool.
３
３３
３ Fastening
・ Fastening torque does not reach preset torque if you
release trigger prior to automatic shut-off.
・ Do not cover slit when the tool is in use.
Doing so will restrict tool ventilation.
・ Temperature protection
The tool will stop rotation with shut-off LED lamp
lighting in red when the temperature gets high.
Do not use the tool for approxiately 30 minutes.
Confirm the temperature
has cooled. Restart after the temperature has
reached room temperature.
Guideline of temperature protection
Temperature protection will implement if duty cycle
Is greater than fastening 6 fasteners with a max
0.4 seconds fastening time on B-joint fasteners.
0.4 second each
0.4 second each
Stop
Trigger
Reverse lever
Shut
-
off LED
Slit
s
Keep pressed
LED Status
Green OK
Red Protected
SHUT-OFF LED LAMP