Allen-Bradley ArmorBlock MaXum 1792D-8BVT8D User manual

Installation Instructions
Publication 1792D-5.20 - October 1998
ArmorBlock MaXum 8 Input / 8 Output
Module
(Cat. No. 1792D-8BVT8D)
This ArmorBlock MaXumI/O module (Cat. No. 1792D-8BVT8D) is a
stand-alone 24V dc I/O product which communicates via a DeviceNet
network. The sealed housing of this module requires no enclosure.
This model has 8 inputs and 8 outputs accessed through Y splitter cables.
Inputs are 24V dc automatically configured for PNP (sourcing) or NPN
(sinking) devices. Eight self-protected 24V dc outputs can provide up to
0.5 amp each. Diagnostic features included are short circuit, open wire and
no load detection reported to the point level.
Package Contents
Your package contains:
• 1 ArmorBlock MaXum Module
• Installation Instructions
(Please note: Cable bases are ordered and shipped separately.)
I-4
O-4
I-5 O-5
I-2
O-2
I-3 O-3
I-0
O-0
I-1 O-1
I-6
O-6
I-7 O-7
Module Status
Network Status
Auxilary Power
41516
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2ArmorBlock MaXum 8 Input / 8 Output Module
Publication 1792D-5.20 - October 1998
European Union Directive Compliance
If this product has the CE mark it is approved for installation within the
European Union and EEA regions. It has been designed and tested to meet
the following directives.
EMC Directive
This product is tested to meet Council Directive 89/336/EEC
Electromagnetic Compatibility (EMC) and the following standards, in
whole or in part, documented in a technical construction file:
• EN 50081-2 EMC - Generic Emission Standard, Part 2 - Industrial
Environment
• EN 50082-2 EMC - Generic Immunity Standard, Part 2 - Industrial
Environment
This product is intended for use in an industrial environment.
Low Voltage Directive
This product is tested to meet Council Directive 73/23/EEC Low Voltage,
by applying the safety requirements of EN 61131-2 Programmable
Controllers, Part 2 - Equipment Requirements and Tests.
For specific information required by EN 61131-2, see the appropriate
sections in this publication, as well as the following Allen-Bradley
publications:
• Industrial Automation Wiring and Grounding Guidelines For Noise
Immunity, publication 1770-4.1
• Automation Systems Catalog, publication B111

ArmorBlock MaXum 8 Input / 8 Output Module 3
Publication 1792D-5.20 - October 1998
Install Your ArmorBlock MaXum I/O Module
To install module:
• Set the node address.
• Mount the module to the cable base.
• Connect the cord sets.
• Communicate with the module.
Set the Node Address
Valid node addresses are 00 to 63.
Set the node address using the rotary switches, DeviceNetManager, or
other software configuration tool. Setting the switches between 64 to 99
allows the software to have address control.
Each module is shipped set for node address 63. The switches are located
on the underside of the module. The two switches are:
• MSD (most significant digit)
• LSD (least significant digit)
To reset the node address, use a small blade screwdriver to rotate the
switches. Line up the small black dot on the switch with the number setting
you wish to use.
The rotary switches are read at module power up only. Settings between 64
and 99 cause the module to use the lastvalid node address stored internally.
Example: The last setting was 40. If a change is made to 68, and then you
power up, the address will default to 40.
The module is equipped with AutoBaud detect. AutoBaud lets the module
read the settings already in use on your DeviceNet network and
automatically adjusts to follow those settings.
NODE ADDRESS
(00-63 PGM)
LSDMSD
012
3
4
5
8
9
76
012
3
4
5
89
76
Bottom View of Module
41462
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4ArmorBlock MaXum 8 Input / 8 Output Module
Publication 1792D-5.20 - October 1998
Install the Module
This module mounts to the following cable bases:
• 1792D-CBFM for KwikLink flat media installation
• 1792D-CB12 for 12mm drop cable installation
• 1792D-CB18P for round media DeviceNet and output power
• or other optional cable base assembly.
Important: The cable base should already be installed. See publication
1792D-5.9 to install the cable base.
To install the module:
Important: Proper alignment of the screws is necessary to complete the
connections between the module contacts and the cable
contacts.
1. Position the module over the mounted cable base. Align the three cap-
tive screws in the module with the accepting receptacles in the base.
2. Tighten the screws with a torque of 8 inch-pounds to secure the mod-
ule to the base.
Note: Dimensions change according to the cable base and module
combination used.
Align the
screws to
properly
assemble
the module
to the base.
Cable Base 1792D-CBFM is
used for this example.
Assembled
dimensions
in (mm)
1.9(48.18)
2.7(68.5)
6.85 (174mm)
41522

ArmorBlock MaXum 8 Input / 8 Output Module 5
Publication 1792D-5.20 - October 1998
Connect the Input / Output Cord Sets to the MaXum Module
This module uses 5 pin micro (12mm) style PCB mounted connectors.
Eight micro caps cover the connectors on your module. Remove the caps
and connect your cord sets to the appropriate ports. This product has two
inputs or outputs per I/O connector. Use a “Y” splitter cable for access to
all I/O connections. For more information on these cables, see the Product
Data publication 1792-2.1
Use the micro caps to cover and seal unused ports. Pinout diagrams for the
connectors are shown next.
!ATTENTION:
• Make sure all connectors and caps are securely tightened
to properly seal the connections against leaks and
maintain IP67 requirements.
• For maximum noise immunity, input and output cable
return wires must be properly terminated. When inputs
and outputs are connected in loopback, return wires
should be connected together.
• I/O cable length should be less than 30 meters.
Input Micro-Connector
(View into Socket)
Pin 1 Sensor Source voltage
Pin 2 Input B
Pin 3 Return Logic Ground1
Pin 4 Input A
Pin 5 Not Used
Output Micro-Connector
(View into Socket)
Pin 1 Not Used
Pin 2 Output B
Pin 3 Auxiliary Power Ground
Pin 4 Output A
Pin 5 Not Used
41452
1Logic Ground is approximately 0.4V above DeviceNet V- measured at the module.
1
5
3
4
2
1
5
3
4
2
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6ArmorBlock MaXum 8 Input / 8 Output Module
Publication 1792D-5.20 - October 1998
I/O connectors for this module are shown below.
Output Power and DeviceNet Cables
Output power and DeviceNet cables are described in the installation
publications for the cable base assembly of your choice. Refer to the
following publications:
• 1792D-5.9 ArmorBlock MaXum Cable Base Installation Guide
• DN-6.7.2 DeviceNet Cable Planning and Installation Manual
Communicate With Your ArmorBlock MaXum I/O Module
This ArmorBlock module’s I/O is exchanged with the master through a
poll, change of state, or cyclic connection.
The module consumes and produces I/O data as follows:
Cyclic - allows configuration of the block as an I/O client. The block will
produce and consume its I/O cyclically at the rate configured.
Type of I/O Connections Consumes Produces
Cyclic 1 Byte 4 Bytes
Polled 1 Byte 4 Bytes
Change of State 1 Byte 4 Bytes
I-4
I-5
I-6
I-7
O-4
O-5
I-2
I-3
O-2
O-3
O-6
O-7
Network Status Module Status
I-0
I-1
O-0
O-1
Auxiliary Power
41517
Input 0
Input 1
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
Output 0
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Connector A
Connector B
Connector C
Connector D
Connector E
Connector F
Connector G
Connector H

7ArmorBlock MaXum 8 Input / 8 Output Module
Publication 1792D-5.20 - October 1998
Polled device - a master initiates communication by sending its polled I/O
message to the module. The 8 input / 8 output module consumes the
message,updates outputs, and produces a response. The response has input
data, input faults, output faults, and the status of the Auxiliary power.
Change of state device - productions occur when an input changes or a fault
condition occurs. If no input or fault condition change occurs within the
expected packet rate, a heartbeat production occurs. This heartbeat
production tells the scanner module that the I/O module is alive and ready
to communicate. Consumption occurs when data changes and the master
produces new output data to the I/O block.
Refer to the table below for the word/bit definitions.
Bit 0706050403020100
Produces 0 I7 I6 I5 I4 I3 I2 I1 I0
Produces 1 OW-D OW-C OW-B OW-A ISC-D ISC-C ISC-B ISC-A
Produces 2 OFLT7 OFLT6 OFLT5 OFLT4 OFLT3 OFLT2 OFLT1 OFLT0
Produces 3 RSVD OPWR RSVD RSVD RSVD RSVD RSVD RSVD
Consumes 0 O7 O6 O5 O4 O3 O2 O1 O0
Where: OW = Off Wire RSVD= Reserved I = Input O = Output OPWR= Output Power (Auxiliary Power)
OFLT = Output fault ISC=Input Short Circuit in Sensor Source Voltage
Byte Bit Description
Produces 0
00-07 Input Status bits: When the bit is set (1), the input is on. Bit
00 corresponds to input 0, bit 01 corresponds to input 1, bit
02 corresponds to input 2, bit 03 corresponds to input 3, bit
04 corresponds to input 4, bit 05 corresponds to input 5, bit
06 corresponds to input 6, bit 07 corresponds to input 7.
Produces 1
00-03
04-07
Input short circuit fault (ISC): ISC-A indicates a short circuit
for connector A.
Input short circuit fault (ISC): ISC-B indicates a short circuit
for connector B.
Input short circuit fault (ISC): ISC-C indicates a short circuit
for connector C.
Input short circuit fault (ISC): ISC-D indicates a short circuit
for connector D.
Input off wire fault (OW): OW-A indicates an off-wire fault
for connector A.
Input off wire fault (OW): OW-B indicates an off-wire fault
for connector B.
Input off wire fault (OW): OW-C indicates an off-wire fault
for connector C.
Input off wire fault (OW): OW-D indicates an off-wire fault
for connector D.
AB Parts

8ArmorBlock MaXum 8 Input / 8 Output Module
Publication 1792D-5.20 - October 1998
The DeviceNet Network uses advanced network technology, producer/
consumer communication, to increase network functionality and
throughput. Visit our web site at http://www.ab.com/networks for producer/
consumer technology information and updates.
Produces 2
00-07 Output no load or overload fault (OFLT): - When the bit is set
(1) an output fault has occurred. OFLT0 corresponds to
output 0, OFLT1 corresponds to output 1, OFLT2
corresponds to output 2, OFLT3 corresponds to output 3,
OFLT4 corresponds to output 4, OFLT5 corresponds to
output 5, OFLT6 corresponds to output 6, OFLT7
corresponds to output 7.
Produces 3
00-05
06
07
RSVD = Reserved
Output Power Fault (OPWR): When the bit is set (1) Auxiliary
Power is not present.
RSVD = Reserved
Consumes 0
00-07 Output bits: When the bit is set (1), the output will be turned
on. Bit 00 corresponds to output O0, bit 01 corresponds to
output 01, bit 02 to output 02, bit 03 to output 03, bit 04 to
output 04, bit 05 to output 05, bit 06 to output 06, bit 07 to
output 07.

ArmorBlock MaXum 8 Input / 8 Output Module 9
Publication 1792D-5.20 - October 1998
Troubleshoot with the Indicators
This module has the following indicators:
• Network status indicator
• Module status indicator
• Auxiliary Power indicator
• Individual I/O status indicators for inputs 0 through 7 and outputs 0
through 7.
Module Status Indicator MS
Indication Status
None No Power
Green
Blinking
Solid
Needs Commissioning
Operating Normal
Red
Blinking
Solid
Recoverable Fault
Unrecoverable Fault
I-4
I-5
I-6
I-7
O-4
O-5
I-2
I-3
O-2
O-3
O-6
O-7
Network Status Module Status
I-0
I-1
O-0
O-1
Auxiliary Power
41517
Point indicators for
inputs 0 and 1
DeviceNet
Indicators
Connector A
Connector B
Connector C
Connector D
Connector E
Connector F
Connector G
Connector H
Point indicators for
inputs 2 and 3
Point indicators for
inputs 4 and 5
Point indicators for
inputs 6 and 7
Point indicators for
outputs 6 and 7
Point indicators for
outputs 4 and 5
Point indicators for
outputs 2 and 3
Point indicators for
outputs 0 and 1
LED Assignments
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10 ArmorBlock MaXum 8 Input / 8 Output Module
Publication 1792D-5.20 - October 1998
For more information on indications see the Product Data publication
1792-2.1.
Network Status Indicator NS
Indication Status
None Not On-line
Green
Blinking
Solid
On-line/No Connections
On-line/Connected
Red
Solid Failed Communication: A duplicate
node address exists or module is at the
wrong baud rate.
Auxiliary Power
Indication Status
None No Auxiliary Power
Green
Solid Auxiliary Power Present
I/O Status Indicators
Function Module Status Indicator Point Indicator1Condition
Outputs Green
Green
Module Status blink red
Module Status blink red
Module Status blink red
Module Status blink red
None
Yello w
Orange
Red
Orange
Red
Output not energized
Output energized
Output shorted-auto restart
Output shorted-latching
Output no load-auto restart
Output no load-latching
Inputs Green
Green
Module Status blink red
Module Status blink red
None
Yello w
Red
Blink red
No valid input
Valid input
Short on input connector1
Off wire on input connector
1Only the first LED of each input connector will light as red when twin inputs are used.

ArmorBlock MaXum 8 Input / 8 Output Module 11
Publication 1792D-5.20 - October 1998
Specifications
8 Input / 8 Output Module - Cat. No. 1792D-8BVT8D
Input Specifications Max Min
Inputs per block 8 - 3 wire or dry contact PNP or NPN devices or 4 -
4 wire PNP or NPN devices
Sensor Source Current (per input) 50mA -
Off-Wire Sense Current 0.5mA -
Output Specifications Max Min
Outputs per block 8 sourcing outputs labeled O0 through O7
Off Peak Blocking Voltage 30V 10V
On-state Voltage Drop 1V -
On-state Current 0.5A -
Off-state Leakage 1.5mA -
Module Current (all outputs) 4.0A -
Surge Current - for 10ms,
repeatable every 2s
2.4A -
No Load Sense Current (On-state) 0.18A -
General Specifications
Indicators Network Status - red/green
Module Status - red/green
Auxiliary Power - green
Point LED - yellow/orange/red
Communication Rate • 125Kbps @ 500 meters(1600 feet) for thick
cable, flat media length 375 meters (1230 feet)
• 250Kbps @ 200 meters(600 feet) for thick cable,
flat media length 150 meters (492 feet)
• 500Kbps @ 100 meters (330 feet) for thick
cable, flat media length 75 meters (246 feet)
DeviceNet Power Voltage
Current
25V dc max
150mA max (no sensors)
11V dc min
up to 1.4A (8 sensors
@ 50mA per sensor)
Auxiliary Power Voltage
Current
30V dc max
4A max
10V dc min
4A max
Dimensions (assembled to base)
inches - (Millimeters)
1.9H x 2.7W x 6.85D
(48.18)H x (68.5)W x (174)D (millimeters)
Environmental Conditions
Operational Temperature
Storage Temperature
Relative Humidity
Shock Operating
Non-operating
Vibration
-25 to 60o (-13 to 140oF)
-25 to 80oC (-13 to 176OF)
5 to 95%
30g peak acceleration, 11 (+1) ms pulse width
50g peak acceleration, 11(+1)ms pulse width
Tested 10g @ 10-500Hz per IEC 68-2-6
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12 ArmorBlock MaXum 8 Input / 8 Output Module
Publication 1792D-5.20 - October 1998 PN 955131-71
 1998 Rockwell International. All Rights Reserved. Printed in USA
This product has been tested at an Open DeviceNet Vendor Association,
Inc. (ODVA) authorized independent test laboratory and found to comply
with ODVA Conformance Test Software Composite Test Version 11.
ArmorBlock, ArmorBlock MaXum and DeviceNetManager are trademarks of Rockwell Automation.
General Specifications
Conductors Publication DN-6.7.2
Enclosure Meets or exceeds IP67
Agency Certification (when
product is marked)
• CSA certified
• CSA Class 1, Division 2, Groups A, B, C, D
certified
• UL listed
• CE marked for all applicable directives
Product Data (user information) Publication 1792-2.1
8 Input / 8 Output Module - Cat. No. 1792D-8BVT8D