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Models and manufacturing numbers
in this manual see page 2A.
This manual is to be used by qualified appliance
technicians only. Amana does not assume any
responsibility for property damage or personal injury
for improper service procedures done by an
unqualified person.
RC231002
Revision 3
May 1998
Service
RST and RSS
Gas Ranges
Service Manual for
Caloric®
INDEX
General Information. ............................................................................................. 3 - 6
Installation Instructions.......................................................................................... 7 - 20
Safe Operating Procedures ................................................................................... 21 - 23
Operation And Service Procedure
Electronic Clock Timer (Slide in Models) ......................................................... 24 - 31
Electronic Range Control (Two Piece Control) ................................................ 32 - 45
Electronic Range Control (One Piece Control) ................................................ 46 - 55
Automatic Electronic Timer .............................................................................. 56 - 59
Cook And Off Clock Timer ............................................................................... 60 - 64
Clock Timer - Mechanical ................................................................................ 65 - 66
Automatic Electronic Timer (Solid State) ......................................................... 67 - 69
Bake And Broil Ignitors, Electric Gas Valve ..................................................... 70
Selector Switch, Oven Thermostat .................................................................. 71
Spark Module, Spark Switch ............................................................................ 72
Door Latch Mechanism, Latch Switch ............................................................. 73
Troubleshooting Guide .......................................................................................... 74 - 84
Disassembly Procedures....................................................................................... 85 - 99
Upper Oven Operation And Service Procedures .................................................. 100 - 106
Wiring Diagrams and Schematics ......................................................................... 107 - 123
REPLACE MANUAL 56397 AND 56074 WITH THIS MANUAL, RC231002.
REV. 1 - ADDED RSS MODELS TO MANUAL.
REV. 2 - ADDED RST382UK, P1141228N; RST388UWW, P1141246N; and RST399UL/W, P1132642N.
RC231002 Rev. 3 2
MODEL AND MANUFACTURING NUMBERS
MODEL M/N
RSS307
RSS307-OF
RSS343
RSS352-OF
RSS353-OF
RSS354-OF
RSS355-OF
RSS356UL P1141233N, P1141234N, P1130975N
RSS356UW P1141233N, P1141234N, P1130975N
RSS358UL P1130875N, P1141226N, P1130974N
RSS358UL P1141231N
RSS358ULG P1141218N, P1141226NLG, P1141232N
RSS358ULGCO P1141219N
RSS358UW P1130875N
RSS358UW/L P1141231N
RSS358UWG P1141218N, P1141226NWG, P1141232N
RSS358UWGCO P1141219N
RSS359
RSS359-OF
RSS361
RSS361-OF
RSS363
RSS363-OF
RSS369
RSS369-OF
RSS380
RSS380-OF
RST307
RST308UK P1130723N, P1130725N, P1130727N
RST308UW P1130723N, P1130725N, P1130727N
RST308UL P1130723N, P1130725N, P1130727N
RST308UWW P1130724N, P1130725N
RST308UWW1 P1130726N, P1130728N
RST309
RST354
RST359
RST361
RST362
RST365
RST369
RST376
RST378UL P1141203N
RST378UW P1141203N
RST380
RST381
RST382UK P1141220N, P1141228N
RST387
RST388UWW P1141221N, P1141229N, P1141246N
RST3997UL/W P1132635N, P1132642N, P1132621N, P1132622N
2A RC231002 Rev. 3
IMPORTANT INFORMATION
Great pride and workmanship go into every product to provide our Customers with the highest possible quality. We
realize, however, that during its lifetime the product may require service. The information contained in this manual is
intended for use by a qualified service technician who is familiar with the safety procedures required in the repair and
who is equipped with the proper tools and testing instruments.
REPAIRS COVERED IN THIS MANUAL THAT ARE MADE BY UNQUALIFIED PERSONS CAN RESULT IN
HAZARDS DUE TO IMPROPER ASSEMBLY OR ADJUSTMENTS SUBJECTING INEXPERIENCED PERSONS
MAKING SUCH REPAIRS TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR
EVEN FATAL.
IMPORTANT NOTE TO CONSUMER
IF YOU PERFORM SERVICE ON YOUR OWN PRODUCT, YOU MUST ASSUME RESPONSIBILITY FOR ANY
PERSONAL INJURY OR PROPERTY DAMAGE WHICH MAY RESULT. AMANA WILL NOT BE RESPONSIBLE
FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE AND/OR SERVICE
PROCEDURES.
In order to locate an authorized service agency. please consult your telephone book or the dealer from whom you
purchased this product. If you require further assistance, please contact:
CUSTOMER RELATIONS DEPT. OR 1-319-622-5511
AMANA, IOWA 52204 CALL and ask for the
Customer Relations Department
Users of Caloric products outside of the United States and Canada should contact:
EXPORT CUSTOMER RELATIONS DEPARTMENT
AMANA REFRIGERATION, INC.
AMANA, IOWA 52204, USA
TELEX: 4330076 AMANA
CABLE: "AMANA", AMANA, IOWA, USA
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
DANGER - Immediate hazards which WILL result in
severe personal injury or death.
WARNING - Hazards or unsafe practices which COULD
result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which COULD
result in minor personal injury or product or property
damage.
RC231002 Rev. 3 3
GENERAL INFORMATION
RC231002 Rev. 3 4
GENERAL INFORMATION
This manual provides you with complete instructions and
suggestions for handling, installing, and servicing Caloric
Self-Cleaning Gas Ranges.
This manual is based on information gained through
experience and careful testing. This information, if fol-
lowed carefully, will assure the customer of proper unit
operation with a minimum of servicing requirements, thus
insuring the maximum benefits of clean, modern cooking.
Unless the unit is properly installed and carefully ex-
plained, the customer will not receive the utmost advan-
tages that gas cooking provides.
Feel free at all times, to call Caloric to discuss any
problems which may not be fully understood.
Refer to the Parts Catalog when replacement parts are
needed.
MODEL IDENTIFICATION
The correct model number, manufacturing number (MN or
P), and serial number should be known prior to ordering
parts so that incorrect shipments and delays can be
avoided. (See Rating Label example.)
The rating label is located in the burner box of the unit and
can be observed by raising the main top. The rating label
on sealed burner units is located on the front frame behind
the storage drawer.
The wiring diagram is located on the bottom of the storage
drawer assembly.
CALORIC MODEL DESCRIPTION BREAKDOWN
R S T 3 8 O
PRODUCT
LINE PRODUCT TYPE SERIES WIDTH
ONTOP BACKGUARD FEATURE
F
E
R
T
H
M
Electric
Gas
Trash
Compactor
Vent Hood
Microwave
C
H
J
K
L
M
P
S
T
U
W
X
Y
R
Convertible
High Boil
Hi-Broil w/ Cont.
Cleaning Panels
Upper Oven
Microwave
Lower-Self
Cleaning
Low boil
Low Boil w/
Cont. Cleaning
Panels
Portable
Self-Clean
Cook Top
Under-Counter
Wall Oven
Wall Oven w/
Cont. Cleaning
Panels
Self-Cleaning
Wall Oven
Micro-
Combination
D
S
T
0
1
2
3
4
6
No Width
Required
15" - 18"
20" - 18"
30" - 35"
40" - 42"
36"
0
1
2
3
4
5
6
7
8
9
No Backguard
Plain Rail/
Laminated Top
Plain Rail/
Cutting Board
4" Backguard
w/Auto-Timer
Special
Designation
Standard
Deluxe
Backguard
Special
Designation
Deluxe
Backguard
Double Decker
Varible N
L
U
X
1
2
8
Natu
r
Bottl
e
Univ
e
Exp
o
115
V
230
V
208
V
GENERAL INFORMATION
5 RC231002 Rev. 3
soon as cool enough using dry cloth. If not cleaned,
there may be noticeable smoke, odor, or visible dirt
the next time the unit is used.
3. Crazing - Craze is the name given to the small hair
line marks which are sometimes found in enameled
surfaces after use. They look like little cracks, but
they are not. The enamel around them will never chip
or peel off due to these marks. As we cannot
guarantee enamel against crazing or discoloration,
the customer should be informed as to the proper care
of enamel.
To the customer, any mark is a defect, as they do not
understand enamel. They are afraid the enamel will
peel or crack off leaving a rusty spot. This is not true
as craze marks will never peel or crack. A craze mark
is simply a place where the outer coat of enamel has
separated. The dark color that appears in the crack
is dust that catches in the opening.
To service a craze complaint, it is best to use the
following: Explain crazing to the customer using as
an illustration the effect of hot water in a cold glass -
it cracks. Compare it to the hairlines in dishes and
cups due to continued heating and cooling. If the
customer can be made to understand that the enamel
will never come off, the customer will be satisfied.
One point to remember with service calls on crazing
is to take care of it immediately. The longer the
customer has to wait, the worse it appears to her.
While this is true of all service work, it is especially
true of crazing complaints. Make it a point to go out
the same day the complaint is received.
CARE AND HANDLING OF CHROME, GLASS, OR
METAL FINISH
To keep the stainless, chrome, or glass finishes "looking
new" wash with soap and water, rinse, then dry with a clean
cloth. If a polish is necessary, only the highest quality
chrome cleaning compounds are recommended.
Finger marks and smears may easily be removed with a
mild cleaner such as glass wax and simonize cleaner.
Such agents should be used sparingly. Never use ordinary
steel wool as it may leave a film of iron which will rust and
discolor creating the illusion that the finish is rusting.
Never use harsh, gritty cleaners which can "age" or dam-
age the porcelain and/or polished metal trim.
Never use strong chemical oven cleaners in a self-clean
oven. They are unnecessary and their residues can
produce noxious odors during self-clean, with oven tem-
peratures of 900°F. or more.
RECEIVING
Inspect unit thoroughly at time of delivery. Report any
visible damage to the carrier immediately. If the damage
is "concealed" and not discovered until after delivery has
been accepted, make a "concealed damage report" to the
carrier. "Concealed damage report" forms may be ob-
tained from the carrier's agent.
This procedure must be followed: All shipments, i.e.,
complete range or parts, are shipped at the buyer's risk.
Manufacturer's responsibility ends when the consignment
is accepted by the carrier in "good order". Manufacturer
will give every assistance on damage claims by supplying
any necessary supporting papers, such as invoices or bills
of lading. It must be understood that this assistance does
not imply acceptance of responsibility for settlement of
such claims. Claims for loss or damage cannot be de-
ducted from the invoice or payment of the invoice cannot
be withheld pending adjustment of claims. Do not return
any unit or parts for credit without written consent.
CARE AND HANDLING OF PORCELAIN ENAMEL
1. Porcelain enamel is glass that has been fused onto a
metal surface. Because it is glass, however, it cannot
be guaranteed.
It is impossible to make perfect color match in com-
mercial enamel, and occasional variations must be
expected. Minor imperfections are not just causes for
complaint or rejection.
Porcelain will not stand heavy, sharp blows from
cooking utensils or any other object.
In cleaning enamel, soap and water will usually
suffice. Remove any discoloration promptly, but do
not apply cold water to a hot surface.
Fruit juices, vegetable acids, sour milk, or strong
mineral acids may discolor or etch enamel.
2. Cleaning Broiler Pan
For simplest method of cleaning, it is recommended
that broiler pan be submerged in warm water imme-
diately after use. Use a stiff brush, if necessary.
Reheating broiler pan after it has been used without
cleaning will result in fats and greases burning on and
becoming much more difficult to remove.
NOTE: After the food has been removed from the
oven or broiler, and the unit has been turned off, leave
the oven and broiler door open for a few minutes to dry
out the interior. If food has cooked over or grease has
spattered the interior, clean the parts thoroughly as
GENERAL INFORMATION
RC231002 Rev. 3 6
SPECIFICATIONS - Burner Ratings - RST
Non Sealed Nat 10,000 BTU/HR
Top Burner LP 7,000 BTU/HR
Sealed Top Nat 9,000 BTU/HR
Burner LP 7,000 BTU/HR
Cast Sealed RST/RSS
Top Burner
Large (3) Nat 9,000 BTU/HR
LP 8,000 BTU/HR
Small (1) Nat 7,000 BTU/HR
LP 6,000 BTU/HR
Oven Burner Nat 15,500 BTU/HR
Lower LP 15,000 BTU/HR
Broil Nat 15,500 BTU/HR
Burner LP 13,000 BTU/HR
Oven Burner Nat 12,000 BTU/HR
Upper LP 12,000 BTU/HR
BURNER ORIFICE SIZES - Universal Models
Non Sealed Top Burners are equipped with #54 double
coaxial orifices and universal pin.
Sealed Top Burners are equipped with a 4-#54 orifice
spud for natural gas and separately packed 4-#68 orifice
spud to convert to LP gas.
or
beginningOctober22,1990at serialnumber F0430127550
the venturi type top burners are equipped with #54 double
coaxial orifices and universal pin.
Cast Sealed Top Burners are equipped with 3-#54 double
coaxial orifices with universal pins and 1-#56 double
coaxial orifice with universal pin.
Lower Oven Burner is equipped with a #50 double coaxial
orifice and universal pin.
Broil Burner is equipped with a #54 orifice spud and
separately packed orifice spud to convert to LP gas.
Upper Oven Burner is equipped with a #52 double coaxial
orifice and universal pin.
ELECTRICAL REQUIREMENTS
These ranges should be connected to a separate 115 volt,
60 cycle AC three-wire "U" ground receptacle, parallel
slots.
SPECIFICATIONS - Burner Ratings - RSS
NON SEALED
Top Burner Nat 10,000 BTU/HR
Top Burner LP 8,000 BTU/HR
Oven Burner Nat 15,5000 BTU/HR
Lower LP 15,500 BTU/HR
Broil Nat 15,500 BTU/HR
Burner LP 13,000 BTU/HR
INSTALLATION INSTRUCTIONS
7 RC231002 Rev. 3
SUGGESTED LOCATION OF SERVICE PIPE - REAR
WALL OR FLOOR
FIGURE 1
UNIVERSAL MODELS (Nat or LP Gas)
The regulator is factory adjusted for natural gas with a
supply line pressure of not less than 6-inches water column
pressure (W.C.P.). With the regulator adjusted for lique-
fied petroleum (LP) gas, the minimum supply pressure is
11 inches W.C.P. For conversion procedure to LP gas see
the section on regulators and LP conversion procedures.
Cabinet Installation opening for gas slide-in range. See
Page 10.
FIGURE 2
THE MAXIMUM GAS SUPPLY PRESSURE FOR THESE
MODELS MUST NOT EXCEED 14-INCHES W.C.P.
Top View
Figure 3
FIREOREXPLOSION
HAZARD
INSTALLATION INSTRUCTIONS
RC231002 Rev. 3 8
Ranges With Elevated Ovens
Figure 5
It is the responsibility of the installer to comply with the
installation clearances specified on the rating plate
attached to the appliance.
NOTE: Clearance specified to combustible construction
(walls and materials) are based on a temperature rise of
wood structures resulting from appliance operation. These
clearances are suitable for walls of studding, lath and
plaster, or other types of combustible materials which have
a density of 20 pounds per cubic foot or more. No
evaluation of the clearances required has been made for
installations adjacent to low density cellulose, fiber board,
and similar materials which have a density of less than 20
pounds per cubic foot; nor to plastic tiles, or sheeting.
SECURE RANGE TO HOUSE STRUCTURE
For safety consideration means have been provided for
this range, except one having an elevated oven, to be
secured to th house wall behind the range, METHOD 1#
(see Figure 5A). If the wall behind the range is solid wood
or a vertical stud is available, a wood screw or lag bolt of
sufficient length may be employed to secure the range. If
the wall behind the range is not solid such as paneling or
dry wall (sheet rock) construction use of a Molly Bolt is
required. The anchor portion of the Molly Bolt should be of
sufficient lenght to hold it securely to the building material.
The thicker the material, the longer the anchor portion
must be.
INSTALLATION
Location
The location of the range should be selected so proper
illumination, freedom from drafts, and convenience to
other appliances in the kitchen are obtained. Carefully
level the range, using the leveling legs provided. The
range must be level in order to assure uniform cooking and
baking. A level or a large pan of water placed on an oven
rack or on top of range can be used to level the unit. The
range is to be installed flush to rear wall, and may be
installed flush to side base cabinets. Spacing to vertical
side wall above cooking surface 3" (as shown in Figure 2),
6" (as shown in Figure 3), for ranges with elevated ovens.
Minimum distance to horizontal combustible surface above
cooking surface is 30" and must be the width of the range.
Maximum depth of cabinets installed above the range is
13".
Single Ovens
Figure 4
INSTALLATION INSTRUCTIONS
9 RC231002 Rev. 3
Figure 5A
IN MOBILE HOMES:
Any installtion in a mobile home must conform with the
Manufactured Home Consutruction and Safety Standards.
Title 24CFR, Part 32-80 (in Canada, CSA standard Z240,4-
1) or when such standard is not applicable, with the local
codes.
For mobile home installation it is necessary to use alter-
nate METHOD #2 (see Figure 5A) to secure range to floor.
See rating label to determine if range can be used in this
application.
ANY OPENINGS IN THE WALL BEHIND THE RANGE
ORTHE FLOORUNDERTHERANGEMUST BESEALED.
ELECTRICAL CONNECTIONS
FOR GROUNDING - THIS APPLIANCE MUST BE
ELECTRICALLY GROUNDED IN ACCORDANCE WITH
LOCAL CODES, OR, IN THE ABSENCE OF LOCAL
CODES,WITHTHE NATIONALELECTRIC CODE,ANSI/
NFPA NO. 70-1990. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN ELECTRIC SHOCK,
PERSONAL INJURY OR DEATH.
The power cord on this appliance is equipped with a three-
prong (grounding) plug which mates with standard three-
prong (grounding) receptacles.
Where a standard two-prong wall receptacle is en-
countered, it is the personal responsibility and obligation
ofthecustomer tohave itreplaced witha properlygrounded
three-prong wall receptacle.
FIREOREXPLOSION
HAZARD
Where local codes permit, a TEMPORARY CONNEC-
TION may be made to properly ground a two-prong wall
receptacle by the use of an adaptor which is available at
most local hardware stores.
An adaptor plug can temporarily be used (see Figure 4)
preferably with polarized male blades. If an unpolarized
adaptor plug must be used, determine which is the "hot"
side and ground. Place an identifying mark on the adaptor
to assure proper polarization in the future.
Figure 6
ATTACHING THE ADAPTOR GROUND WIRE TO THE
WALL RECEPTACLE COVER SCREW DOES NOT
GROUND THE APPLIANCE UNLESS THE COVER
SCREW IS GROUNDED THROUGH THE HOUSE
WIRING.
If there is any doubt as to whether the wall receptacle is
properly grounded, the customer should have it checked
by a qualified electrician.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR
REMOVE THE THIRD (GROUND) PRONG FROM THE
POWER PLUG.