American Panel HurriChill AP3BCF30-1 Instruction Manual

HURRiCHiLL BLAST CHILLERS &
SHOCK FREEZERS
AP3BCF30-1 TS
AP5BCF45-2 TS
AP7BCF70-2
AP7BCF70-2-C
AP10BCF100-2
AP12BCF110-3
AP20BCF200-3
AP20BC(F)200-2
AP24BC250-3(-R)
AP24BCF300-3(-R)
Installation & User’s Manual

TABLE OF CONTENTS
Warranty...............................................................................................................................
Installation............................................................................................................................
Checking for Proper Installation...........................................................................................
Specifications & Performance...............................................................................................
Modes Explained..................................................................................................................
Cycles Explained...................................................................................................................
- Soft Chill.................................................................................................................
- Hard Chill................................................................................................................
- Shock Freeze...........................................................................................................
- Defrost.....................................................................................................................
- Thaw........................................................................................................................
- UV Sterilization........................................................................................................
- Heated Probe..........................................................................................................
Factory Presets.....................................................................................................................
Unit Operation.....................................................................................................................
- Automatic Mode - Any Cycle................................................................................
- Manual Mode - Any Cycle.....................................................................................
- A la Carte Mode - Any Cycle.................................................................................
- Home Screen.........................................................................................................
- Automatic Mode Screen Explained.......................................................................
- Manual Mode Screen Explained............................................................................
- A la Carte Screen Explained..................................................................................
- UV Sterilization......................................................................................................
- Defrost Cycle.........................................................................................................
- Heat the Food Probe.............................................................................................
- Download HACCP Data.........................................................................................
- Run a Thaw Cycle...................................................................................................
Customizing the Cycles........................................................................................................
General Operating Instructions............................................................................................
- PC Communication Package.................................................................................
- HACCP Download (Peer-to-Peer)...........................................................................
- HACCP Download (via WiFi)..................................................................................
- WiFi Connection....................................................................................................
- Email Configuration...............................................................................................
Maintenance Instructions.....................................................................................................
Evaporator Cleaning Procedure...........................................................................................
Parts List...............................................................................................................................
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WARRANTY STATEMENT
American Panel Corporation
5800 SE 78th Street
Ocala, FL 34472-3412
American Panel Corporation products are warranted to the original user installed within the United
States and Puerto Rico to be free from defects in materials and workmanship under normal use and
service for the applicable period shown in the chart below.
NOTE: This Warranty does not apply to altered or misused parts.
American Panel Corporation agrees to repair or replace at its option, FOB Factory, any part which
proves to be defective due to defects in material or workmanship during the warranty period, providing
the equipment has been properly installed, maintained and operated in accordance with the HurriChill™
User’s Manual. Refer to the above chart for details and exceptions for various equipment items. Labor
covered by this warranty must be authorized by American Panel Corporation and performed by a factory
authorized service agency.
This warranty does not apply to remote or pre-assembled remote refrigeration systems requiring
electrical inter-wiring or refrigerant piping provided by others. In no event shall American Panel
Corporation be liable for the loss of use, revenue or profit or for any other indirect, incidental, special
or consequential damages including, but not limited to, losses involving food spoilage or product loss.
American Panel Corporation reserves the right to withdraw this warranty if it is determined that
equipment is not being operated properly. There are no other warranties expressed or implied.
During the warranty period, all requests for service MUST be made before any work is begun. Such
requests must be directed to American Panel Corporation Service Department, which will issue written
authorization when applicable. Without this authorization, the Warranty may be voided. The service
department can be contacted by mail at American Panel Corp., 5800 S.E. 78th Street, Ocala, Florida
34472-3412; or by telephone at 1-800-327-3015; or by fax at [phone]; or via email at
[email protected].
Proper installation is the responsibility of the dealer, the owner-user, or the installing contractor.
It is not covered by this Warranty.
WARRANTY COVERS PARTS LABOR
1 year from date of shipment1 year from date of shipmentCabinet Assembly
NONENONEProbes & Lights
NONE1 year from date of shipmentRefrigeration Components
Refrigeration Compressor 5 years from date of shipment NONE
1

Installation
American Panel Corporation equipment has been shipped in a package designed to sufficiently protect
from
damage under normal shipping circumstances. Upon receiving the shipment, carefully inspect the package
for visible damage and check the number of packages against the Bill of Lading. Notify the carrier immedi-
ately of any shortage or damage to your shipment. Claims must be filed promptly with the carrier.
After receipt of shipment, carefully and safely remove the unit from the package. Check the contents of the
package against the packing list. Under no circumstances may a damaged piece of equipment be returned
to American Panel Corporation without first obtaining written permission.
To assure proper installation carefully read and comply with the following instructions.
WARNING - Please read the entire installation procedure before attempting to install the unit.
Failure to follow the procedures listed in this manual may result in voiding the warranty.
IMPORTANT - Due to the size and weight of this equipment, a minimum of two people are required
to install this equipment safely. All OSHA regulations must be followed while on the job site.
2

Installation Checklist
Check the integrity of the unit once it is unpacked.
On remote refrigeration units only, the cabinet and the condensing unit is shipped with a nitrogen
charge, Make sure the charge is still present.
Check for proper location.
• Ambient temperature no greater than 90oF (to ensure rated performance)
• Do not install near heat source
• Do not install near vapor source
• Do not install in direct sun light
• Do not install in closed areas with insufficient air change
Check for proper clearances
Reach-In Models:
• 1” clearance on the door handle side of the unit
• 2 ½” clearance on the door hinge side of the unit
• 3” clearance on the back of the unit
• Provide enough space in front to allow door opening
• Check for unobstructed air flow at the condensing unit
Roll-In Models:
• 6” clearance on both sides of the unit (for service and
door clearance)
• 15” clearance on top of the unit (for service)
• 6” clearance on the back of the unit (for service and drain
hook-up)
• Provide enough space in front to allow door opening
• Check for unobstructed air flow at the condensing unit
Prepare the location.
• Check that the floor is level
• Place a layer of water resistant caulk around the perimeter
of the entire footprint of the unit (roll-in units only)
• Place the unit in the chosen location and level it.
Note: Keep the unit in the upright position at all times. If you
must tilt the unit for clearing door ways, do so for a very short
period of time. Once in place, keep the unit in upright position
for a period of minimum 24 hours prior to powering the unit.
Failure to comply with the above note may cause severe
damage to the unit and will void the warranty.
3

Verify the electrical service to be in accordance with the manufacturer label located on the right side of
the unit.
Connect the unit to the mains.
Reach-In Models:
• Plug the unit into the wall receptacle
Roll-In Models:
• Quick disconnect must be provided by the installer in close proximity to the unit
• The electrical connection must be carried out by a licensed electrician
• The electrical J-Box (6 1/4” x 3 1/8”) is located on the top of the unit towards the front.
• On remote refrigeration models the cabinet and the condensing unit require separate electrical
power supplies.
Condensate Drainage
Reach-In Models:
• Install drain pan or drain line. Install the drain pan by sliding the pan on the guides located on the
bottom of the unit.
• When installing the drain line the drainage connection must be carried out in conformity with the
local regulation. As a standard configuration, all reach-in Hurrichill units are provided with ¾” ID
flexible tubing drain line.
Roll-In Models:
• The drainage connection must be carried out in conformity with the local regulations.
• As a standard configuration, all roll-in / self-contained Hurrichill units are provided with 1” FPT union
at the back of the unit.
Install wire shelves (if so equipped).
Operate the unit in Hard Chill / Manual mode for approximately 20 minutes to verify temperature pull
down, see chapter Unit Operation – Manual Mode any Cycle.
Verify proper airflow direction.
• Evaporator – front to back
• Condenser – front to back
Installation Checklist (Cont’d)
4

Note: American Panel Corporation blast chillers are equipped with a short cycle protection. If the
unit is stopped or the door is opened and closed during a chilling cycle more than once, the com-
pressor will not start for a period of 3 to 5 minutes.
Inspect liquid-line sight glass to ensure is clear and dry.
When possible, inspect the oil level within the compressor, minimum ½ full on level indicator window.
Engage, operate and verify effectiveness of manually engaged defrost cycle, see chapter Unit
Operation – Defrost Cycle.
Note: The blast chiller is programmed, from the factory, to automatically engage the defrost cycle
at 12:00 AM every morning. The defrost cycle will not engage unless is needed and the unit is in
stand-by mode (no other cycle engaged). To change the time or to disable the automatically
engaged defrost cycle see chapter Customizing the Cycles.
Setup and verify the PC connection (if so equipped), see chapter PC Package. IT personnel may be
needed.
Inform the factory if any functional and performance issues were found following the completion of
the above tests.
Verify that the operator has all necessary operation manuals, menus and instructions. Contact factory
with any questions, Monday-Friday 8:00 a.m. to 5:00 p.m. ET at 800-327-3015 or consult the website
at www.americanpanel.com
Installation Checklist (Cont’d)
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Remote Condensing Unit Installation
THIS SECTION PERTAINS TO UNITS WITHOUT SELF-CONTAINED REFRIGERATION
Follow the condensing unit manufacturer’s installation instructions when installing the condensing unit.
An installation manual will be provided with the unit.
Check the compatibility of the unit
• Use the chart below to establish compatibility of the refrigeration system. All Hurrichill units are
designed for R404A refrigerant
AP20BC200-2
AP20BCF200-2
AP24BC250-3 (-R)
AP24BCF300-3 (-R)
Model Refrigeration System
Type
Evaporating
Temperature
[°F]
Capacity
[BTU/H]
(AT EVAP. TEMP. 14°F
AND COND. TEMP 105°F)
25,000
25,000
25,000
50,000
Medium Temp.
Medium/Low Temp.
Medium Temp.
Medium/Low Temp.
-10 to 40
-40 to 40
-10 to 40
-40 to 40
REFRIGERANT CHARGE
Follow the condensing unit manufacturer’s installation instructions when charging the refrigeration
system. An installation manual will be provided with the condensing unit. Also, read the considerations
below.
An approximate charge hold can be found on the manufacturer’s label at the cabinet.
When charging the system, run the unit in:
• Hard Cycle, Manual Mode – if the unit is a Blast Chiller only (BC in the model number).
• Shock Freeze Cycle, Manual Mode – if the unit is a Blast Chile Shock Freezer (BCF in the model
number)
Note: The Hard Cycle will cycle the cabinet temperature between 10°F and 20°F for one hour.
After 1 hour the unit will switch into the second part of the cycle with higher temperatures. If
more than one hour is needed to charge the system, enter the programming mode of the control-
ler and extend the first part of the Hard Cycle/Manual Mode (read the User’s Manual for instruc-
tions). Do not forget to revert the setting once the charging is complete.
Note: Shock Freeze will cycle the unit at -25°F to -15°F for 4 hours.
Note: American Panel Corporation blast chillers are equipped with a short cycle protection. If
the unit is stopped during a chilling cycle more than once, the compressor will not start for the
following 3 to 5 minutes.
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Specifications & Performance
In blast chilling mode the units are capable of lowering the core temperature of the product from 160°F to
38°F within 90 minutes.
In shock freeze mode the units are capable of lowering the core temperature of the product from 160°F to
0°F within 240 minutes.
NOTE: Each unit was designed for a specific product capacity as shown above. Overloading the
unit could significantly reduce the service life of the unit.
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AP3BCF30-1 TS
AP5BCF45-2 TS
AP7BCF70-2
AP7BCF70-2-C
AP10BCF100-2
AP12BCF110-3
AP20BCF200-3
AP20BC200-2
AP20BCF200-2
AP24BC250-3
AP24BCF300-3
AP24BC250-3-R
AP24BCF300-3-R
Model Type
Freezing
Capacity
(240 Min)
Chilling
Capacity
(90 Min)
Pan Capacity
Sheet / Steam
30
45
100
70
100
160
200
200
200
250
300
250
300
0 / 3
0 / 5
7 / 14
7 / 7
0 / 10
12 / 24
10 / 20
(1) 26” x 29” x 70” Rack
(1) 26” x 29” x 70” Rack
(1) 27” x 30.5” x 72” Rack
(1) 27” x 30.5” x 72” Rack
* - (1) 202 Rational Rack
* - (1) 202 Rational Rack
Blast Chiller/Shock Freezer
Blast Chiller/Shock Freezer
Blast Chiller/Shock Freezer
Blast Chiller/Shock Freezer
Blast Chiller/Shock Freezer
Blast Chiller/Shock Freezer
Blast Chiller/Shock Freezer
Blast Chiller
Blast Chiller/Shock Freezer
Blast Chiller
Blast Chiller/Shock Freezer
Blast Chiller
Blast Chiller/Shock Freezer
36
54
60
42
60
90
120
--
120
--
180
--
180
* Standard configuration sized for 202 Rational rack. Other combi configurations are available; consult factory.

Modes Explained
Each unit is capable of running in one of the following modes:
• In ‘Automatic’ mode the unit will monitor the food temperature via the food probe and adjust the air temp-
erature accordingly.
NOTE: When using ‘Automatic’ mode it is very important to insert the food probe in the
product. The food probe must read the core temperature of the product in order for the
unit to work as intended.
• In ‘Manual’ mode the air within the cabinet will be held at a preset temperature for a preset amount of
time based on the selected operating cycle (see below).
• In ‘A la Carte’ mode the air within the cabinet will be held at a preset temperature until all of the timers
expire.
Cycles Explained
There are three different cycles available, they are:
Soft Chill: Used for delicate items and salad items. Items with low fat or moisture content such as bakery
goods should also use this mode.
Automatic Mode: The air temperature will cycle between 28°F and 35°F until the food core temperature
has reached 40°F, at this point the blast chiller will switch into holding mode where the air temperature
will cycle between 35°F and 42°F until the food is removed from the cabinet and/or the cycle is stopped by
the operator.
Manual Mode: The air temperature will cycle between 28°F and 35°F for 1.5 hours. After 1.5 hours the
unit will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the
food is removed from the cabinet and/or the cycle is stopped by the operator.
A La Carte: The air temperature will cycle between 28°F and 35°F until all the timers expire, after that the
unit will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the
cycle is manually stopped by the operator.
Hard Chill: Used for all foods. Some freezing on the food surface may occur, especially with thicker
products; if this is not acceptable use the ‘Soft’ cycle as described above.
Automatic Mode: The air temperature will cycle between 0°F and 10°F until the food core temperature
has reached 60°F (first part of the cycle). After the food core temperature reaches 60°F the air temperature
inside the unit will cycle between 28°F and 35°F (second part of the cycle) until the food core temperature
has reached 40°F. At this point the blast chiller will switch into holding mode where the air temperature will
cycle between 35°F and 42°F until the food is removed from the cabinet and/or the cycle is stopped by the
operator.
Manual Mode: The air temperature will cycle between 0°F and 10°F for one hour (first part of the cycle).
After one hour the air temperature inside the unit will cycle between 28°F and 35°F for another hour
(second part of the cycle). At this point the blast chiller will switch into holding mode where the air
temperature will cycle between 35°F and 42°F until the food is removed from the cabinet and/or the cycle
is stopped by the operator.
A La Carte: The air temperature will cycle between 0°F and 10°F until all the timers expire. After that the
unit will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the
cycle is manually stopped by the operator.
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