App Spec pak User manual

Figure 1

Figure 2

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SPEC Pak™ High Power Panel Mount Receptacle

Assembly Instructions For 2, 3 & 6 Position

Step 1 Cable and Wire Preparation

• Jacketedcable:Stripouterjacket.Stripinsulationfromdiscretewires(SeeTable1&Figure1)

• Discretewires:Stripinsulationfromdiscretewires(SeeTable1&Figure1)

Caution: Do not damage copper conductors when stripping wires

Table 1

Step 2 Contact Termination-Power Contacts

• Insertwireintocrimpbarreltothefulldepth

• Visuallyverifythatallstrandsareinsertedintothebarrel

• Followtheappropriatecrimpinstructionswhichareincludedwiththecrimptoolsand/

oratwww.andersonpower.com.



Caution: Keep all Powerpole®contacts parallel to each other while crimping

Caution: Improper crimping my produce high resistance or contact distortion

Step 3 Block Powerpole®housing together

• OrientPowerpole®housingswithhoodsup(SeeFigure2)

• BlockPowerpole®housingsbyinterlockingdovetailstocreateindividualrows(SeeFigure3)

• Ifmorethanonerowisrequired,blockrowstogetherbyinterlockingdovetails

PanelMountPowerpole®PanelGasket#8x5/8Screw

HoodDown

HoodUp

You will need: -WireStrippingTool-APPCrimpTool,SeeSection2-PhillipsHeadScrewDriver-8Screws,Size#10orM5

SPEC Pak™High Power Shell Kit:

Tool PN Tool Type Contact Series Contact

1309G4 Hand PP75  5900,5952or5915

1368 Die-lessHydraulic PP120  1319,1319G4,1319G6,1323G1,1323G2

1368 Die-lessHydraulic PP180  1328G1,1328G2,1347,1348,1382,1383,1384

PM1000G1 Hand Auxiliary  PM16P12S30,PM16P1416S30,PM16P1620S30,

  (PowerMod®)  PM16P2024S30,PM16S12S32,PM16S1416S32,

    PM16S1620S32orPM16S2024S32

Correct

Incorrect

Foradditionaltoolsseedatasheetorwww.andersonpower.com.

Powerpole®Contacts

OuterJacket–4”[102mm]

Contact 

Series  

PP75 9/16”(14.5mm)

PP120 15/16”(24.0mm)

PP180 1-1/8”(28.6mm)

“X”

PowerMod®Signal Contacts

OuterJacket–1.7”[44mm]

 WireInsulation WireInsulation

Contact OD<BarrelID OD<BarrelID

Pins 0.18”(4.5mm) 0.24”(6.0mm)

Sockets 0.21”(5.5mm) 0.28”(7.0mm)

HEADQUARTERS:AndersonPowerProducts®,13PrattsJunctionRoad,Sterling,MA01564-2305USAT:978-422-3600F:978-422-3700

EUROPE:AndersonPowerProducts®Ltd.,Unit3,EuropaCourt,EuropaBoulevard,Westbrook,Warrington,Cheshire,WA57TNUnitedKingdomT:+44(0)1925428390F:+44(0)1925520203

ASIA / PACIFIC: IDEALAndersonAsiaPacicLtd.,Unit922-928TopsailPlaza,11OnSumStreet,ShatinN.T.,HongKongT:+(852)26360836F:+(852)26359036

CHINA:IDEALAndersonTechnologies(Shenzhen)Ltd.,BlockA8TantouWesternIndustrialPark,SonggangBaoanDistrict,Shenzhen,PR.China518105T:+(86)75527682118F:+(86)75527682218

TAIWAN:IDEALAndersonAsiaPacicLtd.,TaiwanBranch,4F.-2,No.116,Dadun20thSt.,SitunDistrict,TaichungCity407,Taiwan(R.O.C.)T:+(886)423106451F:+(886)423106460

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SPECPak™HighPowerPanelMountReceptacle

Page2

PATENTS AND TRADEMARKS 14938 1S6555 REV 01

Step 4 Insert Powerpole®block into Powerpole®Holder:

• WithHoodup,slidePowerpole®blockintotheholderhalfmarkedwithonthe

rightside,aligningtheholderpostswiththegroveinPowerpole®holes(SeeFigure4)

• Orienttheremainingholderhalfwithontherightside(SeeFigure4)

• Slideremaininghalfintotheassembly,insertingtheholderpostsintothePowerpole®

holesandaligningthetonguesandgroovesontheholderhalves



Step 5 Install Receptacle housing on the panel:

• Cleananddrythepanelsurfacethoroughly

• OrienthousingwithAPPlogofacingup

• Sandwichpanelmountreceptaclegasketbetweenthepanelandthereceptacleshell

(SeeFigure5)

• Secure the panel mount receptacle and gasket to the panel with size #10 or M5

screws(notincluded)inanalternatingmanner.SuggestedTorque:15-20in-lbs(1.7-

2.2N-M)

Step 6 Install crimped signal contacts into the holder and

crimped power contacts into the connector housings.

• Pullwiresthroughthepanel

• Orienttheinsertholderwiththetotheright(SeeFigure6)

• Snapthecrimpedsignalcontactsintotheappropriateholesinthebackoftheholder

halves(SeeFigure7).Atactilesnapwillbefeltwhencontactislatched.

• InsertcrimpedpowercontactsintotheappropriatePowerpole®housinguntilthecon-

tactlipsnapsovertheedgeofthespring(SeeFigure8)

• Repeatuntilallpowerand/orsignalcontactshavebeeninstalledintothehousing

Step 7 Install insert holder into the receptacle shell

• VerifythattheO-Ringisproperlyseatedinthereceptacleshell

• Secureinsertholdertothepanelmountreceptaclebytighteningthescrewsinan

alternatingmanner.Torque:13in-lb(1.4N-M)

REGISTRATION

“AndersonPowerProducts”,“APP”areregisteredU.S.andforeigntrademarkofAndersonPowerProducts®,213PrattsJunctionRoad,Sterling,MA01564-2305USAwww.andersonpower.com

Figure 4

Figure 5

Figure 6

SuggestedHood

Orientationfor

Receptacle

Groove

AssembledHolder

Pins

Sockets

Latched

Contact