Aqua ECO WASH User manual

ADSP7000603 rev. 1.3 09/06/2015 1/212
Manuale istruzioni
AQUA eco•wash
Sistema di dosaggio modulare
per macchine lavabiancheria
For other languages please visit:
http://aqua.quickris.com/ecowash/
ENGLISH
Instruction manual
Page
02

AQUA eco•wash INTRODUCTION
Dosing system for washing machines ENGLISH
ADSP7000603 rev. 1.3 09/06/2015 37/212
TABLE OF CONTENTS
1.0 INTRODUCTION …………………………………………………………………………………………………………………………… 38
1.1 Standards of reference .......................................................................................................................................... 38
1.2 Technical features ................................................................................................................................................. 38
1.3 Package content .................................................................................................................................................... 38
1.4 Installation material ................................................................................................................................................ 38
2.0 INSTALLATION ..................................................................................................................................................... 39
2.1 System assembly .................................................................................................................................................. 39
2.2 Wall mounting ..................................................................................................................................................... 39
2.3 Electric connections................................................................................................................................................ 40
2.4 Central module electric connections ....................................................................................................................... 40
2.4.1 Power supply.......................................................................................................................................... 40
2.4.2 Flushing kit solenoid valve...................................................................................................................... 40
2.4.3 Flow sensor............................................................................................................................................ 40
2.4.4 Signals module....................................................................................................................................... 40
2.4.5 Relay output ........................................................................................................................................... 41
2.4.6 Alarms output ........................................................................................................................................ 41
2.4.7 Level probe input.................................................................................................................................... 41
2.4.8 Central module LEDS …………..…………………………………………………………………………………. 41
2.5 Signals module electric connections ...................................................................................................................... 42
2.5.1 Console ................................................................................................................................................ 42
2.5.2 Central module ....................................................................................................................................... 42
2.5.3 Washing machine signals ....................................................................................................................... 42
2.5.4 Signals module LEDs ……..…………………………………………………………………………. ................ 42
3.0 AQUAWARE CONFIGURATOR PROGRAM......................................................................................................................... 43
3.1 Step 1 –Bluetooth connection................................................................................................................................ 43
3.2 Step 2 –System configuration................................................................................................................................ 44
3.3 Step 3 –System autorecognition............................................................................................................................ 44
3.4 Step 4 –Bluetooth name setting............................................................................................................................. 44
4.0 AQUAWARE PROGRAM ..................................................................................................................................................... 45
5.0 PROGRAMMING ..................................................................................................................................................... 46
5.1 Step 1 –Bluetooth connection................................................................................................................................ 46
5.2 Step 2 –Installation................................................................................................................................................ 46
5.3 Step 3 –Washing machine..................................................................................................................................... 47
5.4 Step 4 –Chemical products.................................................................................................................................... 47
5.5 Step 5 –Settings.................................................................................................................................................... 48
5.5.1 Signals filter .......................................................................................................................................... 48
5.5.2 Drain signal............................................................................................................................................. 48
5.5.3 Flushing.................................................................................................................................................. 49
5.5.4 Autostart................................................................................................................................................. 49
5.6 Step 6 –Calibration................................................................................................................................................ 50
5.7 Step 7 –Programs.................................................................................................................................................. 51
5.7.1 Input signal instruction block................................................................................................................... 51
5.7.2 Pump instruction block............................................................................................................................ 52
5.7.3 Water instruction block............................................................................................................................ 52
5.7.4 Timer instruction block............................................................................................................................ 52
5.7.5 Meter instruction block............................................................................................................................ 52
5.7.6 END instruction block.............................................................................................................................. 52
5.7.7 Conditional instruction block ................................................................................................................. 52
5.7.8 Conditional instruction control block........................................................................................................ 53
5.7.9 RESET instruction block......................................................................................................................... 53
5.7.10 STAT instruction block............................................................................................................................ 53
5.7.11 Connection blocks .................................................................................................................................. 53
5.8 Step 8 –Program names........................................................................................................................................ 54
5.9 Step 9 –Password ................................................................................................................................................. 54
5.10 Step 10 –Statistics................................................................................................................................................. 54
5.11 Step 11 –Alarms.................................................................................................................................................... 55
5.11.1 Alarms setting......................................................................................................................................... 55
5.11.2 Pump maintenance alarm....................................................................................................................... 55
5.11.3 Calibration alarm..................................................................................................................................... 55
6.0 TROUBLESHOOTING ..................................................................................................................................................... 56
7.0 APPENDIX 1 –A few examples of invalid programs............................................................................................................... 57
8.0 APPENDIX 2 –Electric and hydraulic connections................................................................................................................. 58
9.0 APPENDIX 3 –Programming examples................................................................................................................................. 59
9.1 Example 1 ………………………………………………………………………………………………………………………. 59
9.2 Example 2 …………. .............................................................................................................................................. 60
9.3 Example 3 ……………………………………………………………………………………………................................... 61
10.0 APPENDIX 4 –Default settings ………………………………..……………………………………………………………………... 62
11.0 APPENDIX 5–Eco wash system initialization……………………………………………………………………………………………….63
12.0 APPENDIX 6–Multi-machine system ……..……………………………………………………………………………………………….64
13.0 APPENDIX 7–Continuous Washing Machine …………………………………………………………………………………… ………. 68

AQUA eco•wash INTRODUCTION
Dosing system for washing machines ENGLISH
ADSP7000603 rev. 1.3 09/06/2015 38/212
1.0 INTRODUCTION
The eco•wash has been designed for the automatic dosage of chemical products on any type of washing machine,
from the smaller models to the large tunnel machines.
The eco•wash system is able to satisfy every requirement in fact, thanks to the full modularity, we can assemble
up to a maximum of 10 pumps, choosing from the low flow rate (LF model, maximum flow rate of 20 L/H, adjustable
from 0 to 100%) and the large flow rate (HF model, maximum flow rate of 100 L/H, adjustable from 0 to 100%).
Simultaneous can work at maximum three pumps.
The feature making the eco•wash a state-of-the-art system, is the Bluetooth technology enabling easy and full
system management; once the AQUAware software is installed on a PC, provided with the Bluetooth connection
module, it is possible to remotely manage the system. To manage means: system configuration, definition of the
dosing programs and control of the statistics relating to dosages.
1.1 STANDARDS OF REFERENCE
Our pumps are manufactured according to general current Standards and in compliance with the following
European Directives:
n° 2004/108/CE “e s.m.i.
n° 2006/95/CE “DBT Low Voltage Directive” e s.m.i.
n° 2011/65/UE , 2012/19/UE “direttive RoHs e WEEE” e s.m.i.
Pursuant to art. 13 of LD n. 151 dated 25/07/2005 (implementation of Directives 2002/95/EC, 2002/96/EC, 2003/108/EC) it is
notified that:
The electric and electronic devices must not be considered as household waste.
The consumers must, by law, return the electric and electronic devices at the end of their useful life, to adequate differential
collection centres. The crossed out rubbish mean symbol on the product, on the instructions manual or on the packaging indicates
that the product is subject to the disposal rules envisioned by the Standard. Illegal disposal of the product leads to the enforcement
of administrative penalties envisioned by LD n. 151 dated 25/07/2005. By recycling, reusing the material or other forms of utilising
old devices, you are making an important contribution to protecting our environment.
1.2 TECHNICAL FEATURES
1.3 PACKAGE CONTENT
Instructions manual
Central module
Signals module with cable (7 m)
Screws and wall plugs for wall fixing
Modules retainer (2pc)
Green connector for modules interconnection (1pc)
1.4 INSTALLATION MATERIAL
Three-pole cable 3x1.75mm2for power supply connection on central module
Multicore cable 16x0.25mm2for signals connection on signals module
PVC 8x12 tube for hydraulic connections of the pumps
Tube ø12mm for output connection of the flushing stub pipe
Description
Description
Signals
module
HF pump
module
LF pump
module
Relay
module
Console
standard
Levels
module
Power supply
100 ÷
240VAC
50/60Hz
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
Absorption (max)
130 W
-
-
-
-
-
-
Fuse
4 A DEL
(5x20)
-
-
-
-
-
-
Communications
RS485
RS485
RS485
RS485
RS485
RS485
RS485
Bluetooth
-
-
-
-
-
-
Protection rating
IP65
IP65
IP65
IP65
IP65
IP65
IP65
Dimensions in
mm (LxHxD)
138x230x138
190x120x60
138x230x138
138x230x138
138x230x138
110x85x35
138x230x138
Weight (kg)
1
0,5
2
1,5
1,5
0,25
1

AQUA eco•wash INSTALLATION
Dosing system for washing machines ENGLISH
ADSP7000603 rev. 1.3 09/06/2015 39/212
2.0 INSTALLATION
2.1 SYSTEM ASSEMBLY
1. Lift the lids of the modules composing the system (use a screwdriver to position the screws in opening
position), so all circuits are uncovered.
2. Insert the green connectors (so the writing TOP is legible) on left side of the circuits. Align two modules
and press to realise electric connection between them.
3. Insert the modules retainers in the internal part of the two boxes.
Example of an assembled system with four pumps and the levels module:
Furthermore, it is also possible to mount the levels module (optional) next to the last pump of the
system.
2.2 WALL MOUNTING
Position the eco•wash system on a wall near the washing machine and follow the instructions below:
Install a wall plug and position the upper hole of the central module on it.
Align the system and mark the other holes to be made on the wall (minimum four, two at top and two at
bottom).
Perforate the walls and install the other wall plugs.
Position the system on the wall and fix it.
The maximum height between the eco•wash system and the chemical products tanks must not
exceed 1.5 metres.
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3
4
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AQUA eco•wash ELECTRIC CONNECTIONS
Dosing system for washing machines ENGLISH
ADSP7000603 rev. 1.3 09/06/2015 40/212
2.3 ELECTRIC CONNECTIONS
ATTENTION: Before carrying out maintenance on the appliance, always disconnect the power supply.
Using a multimeter, always check all electric connections of the eco•wash system. An incorrect
voltage would cause a damage to the machine that is not covered by warranty. The following manual
must always be kept as reference for any electric connection.
All electric connections must be made in compliance with the prescriptions of the local laws
regarding electric system.
2.4 CENTRAL MODULE ELECTRIC CONNECTIONS
There are two electronic circuits inside the central module, separated by a protection plan. The power supply is in
the low part of the module whereas, all other connections are on the lid.
2.4.1 Power supply
On the power supply boards, connect a voltage between 100 and 240VAC - 50/60Hz on clamp .
2.4.2 Flushing kit solenoid valve –WATER clamps
Connect the flushing solenoid valve (24VDC voltage) on the WATER clamps.
2.4.3 Flow sensor –FLOW METER clamp
Connect the sensor found on the flushing to the FLOW METER clamp, respecting the colours:
Clamp Sconnect the BLU wire
Clamp +5V connect the RED wire
Mass clamp, connect the BLACK wire
2.4.4 Signals module connection –RS485 clamp
Connect the telephone cable coming from the signals module to clamp RS485.
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