Arteche saTECH RIO User manual

saTECH RIO
User´s Manual

Rev. 1.0
Date: September 2014
© Electrotécnica Arteche Smart Grid, S.L.
RESTRICTED USE DOCUMENT.
Reproduction of all or part of this information is
prohibited without prior express written
permission.
Document subject to change.

TABLE OF CONTENTS
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TABLE OF CONTENTS
TABLE OF CONTENTS.................................................................................................3
Chapter 1. Introduction................................................................................................4
1.1. Purpose of this document............................................................................................... 4
1.2. saTECH RIO................................................................................................................... 4
1.3. Hardware Features......................................................................................................... 4
1.4. Software Features .......................................................................................................... 7
1.5. Mechanical Dimensions.................................................................................................. 9
Chapter 2. Security Measures...................................................................................10
Chapter 3. Reception .................................................................................................11
3.1. Unpacking..................................................................................................................... 11
3.2. Operational test............................................................................................................ 11
Chapter 4. Installation................................................................................................13
4.1. Assembly...................................................................................................................... 13
Chapter 5. Front..........................................................................................................14
Chapter 6. Wiring........................................................................................................ 15
6.1. Grounding..................................................................................................................... 15
6.2. Power supply terminal................................................................................................... 16
6.3. Communications........................................................................................................... 16
6.3.1. Connections on the unit’s front panel...................................................................... 16
6.3.2. Ethernet Ports........................................................................................................ 17
6.3.3. Serial Ports............................................................................................................. 18
6.4. DC digital and analogue capture inputs/outputs............................................................ 19
Chapter 7. Software....................................................................................................20
7.1. Architecture .................................................................................................................. 20
7.2. saTECH RIO................................................................................................................. 20
Chapter 8. The unit’s visual indicators.....................................................................22
8.1. RIO Front LCD.............................................................................................................. 22
8.1.1. Events configuration............................................................................................... 22
8.1.2. Configuration of General Options. .......................................................................... 23
8.1.3. Configuration of communications ........................................................................... 24
8.1.4. Status configuration................................................................................................ 25
8.1.5. Save Changes Menu configuration......................................................................... 25
List of Figures.............................................................................................................26

INTRODUCTION
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Chapter 1. Introduction
1.1. Purpose of this document
To provide the user with information to install and use units the saTECH RIO.
1.2. saTECH RIO
The saTECH RIO is a unit that interconnection between units for the transmission of Goose
message between two extremes. It is designed to ensure certain acquisition times, logic
processing, goose dispatches, reception at the other extreme and subsequent processing in
under 12 ms.
1.3. Hardware Features
Communications
Three Ethernet 10/100 Mbps ports: Front RJ45 output and two rear outputs with RJ45
or ST-type fibre optic options prepared to provide physical redundancy.
Four configurable RS232 or RS485 serial ports (two or four wire).
Two front USB ports for maintenance.
A mini-USB port for diagnostic and maintenance tasks.
IRIG-B synchronization input and output with signal regeneration
Power supply
Option 48 Vdc with 36-75Vdc input range.
Option 125 Vdc with 60-160 Vdc input range.
Option 250 Vdc with 200-400Vdc input range
Environmental Features
Operating temperature range: -40º C to +85º C1
Storage temperature range: -40º C to +85º C
1Consult the standard tests for further information.

INTRODUCTION
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Size
Modular from 2U to 5U, depending on equipment
Mounting in 19” rack
Visual Indicators
LCD Display 4x20 characters with keyboard
LEDs: 48 user-programmable LEDs
LEDs: Power and status indication
LEDs: Serial port and Ethernet communications indication.
Digital Inputs
Opto-isolated digital inputs for ± 125 Vdc bias voltage
Isolated inputs with independent common, or grouped in sets with a common each 8
inputs
2500 Vrms isolation voltage
Plug-in terminals with bracket.
In 125Vdc systems, activation of the input for
voltages above 88Vdc and deactivation for
voltages below 80Vdc can be guaranteed.
Digital Outputs
Up to 144 digital outputs per electromechanical relay
5000 Vrms isolation voltage
Cut out capacity of 500 mA at 125 Vdc
Hardware failure output
Plug-in terminals with bracket.

INTRODUCTION
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Standard Tests
Environmental tests:
Dry Cold. IEC 60068-2-1 (2007). -40° C, 16 hours.
Dry Heat. IEC 60068-2-2 (2007). 85ºC, 16 hours
Cyclic Heat. IEC 60068-2-30 (2005). 25ºC/55ºC, 93-95%RH
Vibration. IEC 60068-2-6 (2008). Energized equipment, 20 cycles per 2g axis
between 10 and 150Hz.
Electromagnetic compatibility:
Immunity to electrostatic discharge. IEC 61000-4-2 (2009). Level 4. 8kV in contact
discharge and 15kV in air.
Immunity to radiated fields. IEC 61000-4-3 2008 / A1: 2008 / A2: 2010. 10V/m
1kHz, from 80 to 1000MHz.
Fast transient disturbances. IEC 61000-4-4 (2012). Class 4. 4kV to 5kHz.
Immunity to shock waves. IEC 61000-4-5 (2006). Class 4, 4kV in common, 2kV in
differential mode in 1.2/50us.
Immunity to conducted disturbances. IEC 61000-4-6 (2009). 10 Vrms. 0.15 to 80
MHz band.
Radiated emissions. IEC 61000-6-4 2007 / A1: 2011. Class A. (Industrial
Environments).
Radiated emissions. IEC 61000-6-3 2007. Class A. (Residential, commercial, and
light-industrial environments).
Immunity to oscillatory waves. IEC 61000-4-12 (2006).
High frequency disturbances. EN 60255-22-1 (2008).
Electrical Tests.
Dielectric strength. EN 60255-5 (2001). 5kV in inputs/output. 2.5kV in
communication and power ports, 1.5kV in Ethernet.
Electrical impulse. EN 60255-5 (2001). 5kV between inputs/outputs and other
ports. 2kV in communications. 1.2/50us, three positive and three negative
impulses.

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Voltage dips and interruptions. En 60255-11 (2010). Interruption 95%/5s; dips
30%/10 ms and 60%/100 ms.
1.4. Software Features
Functional Capacities
Real time substation control software
Digital signal acquisition module
Control module: Includes control, running of commands, monitoring of commands and
command interlock control. The source of the command is recorded in the events
page.
Event module with millisecond accuracy. Possibility to download the event log via
USB.
Alarm module with acknowledgment
Watchdog Software.
Communications
Communications protocols:
IEC 61850 Master and slave
Other communications protocols (upon request):
DNP 3.0 IP Master and slave
DNP 3.0 Serial Master and slave
IEC-60870-5-101. Only slave.
Option Modbus RTU (Serial Modbus). Only master.
Option Modbus TCP. master/slave.
Option SAP20. Only slave.
Option IEC-60870-5-104 master/slave
Option IEC-60870-5-103 master
Option IEC-60870-5-101 master.

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Possibility to implement other ad-hoc protocols in accordance with the customer’s
requirements (IEC 60870-5-103 slave, IEC 60870-5-102 master, Harris 5000, Harris
6000).
Logic
IEC 61131-6 logic module and automatisms
Database
Real time database module with native IEC 61850 memory.
Remote management
Secure FTP Server (SFTP)
SSH Server
Configuration Tools
Configuration and local maintenance tools via LCD display.
The equipment is configured with a user-friendly configuration tool in a graphical
environment.
Synchronization
IRIG-B-based high-precision synchronization drivers.
Synchronization via network with NTP/SNTP.
Cybersecurity
Encrypted password management
Upon request: Customizable firewall integrated into the unit.

INTRODUCTION
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1.5. Mechanical Dimensions
The saTECH RIO unit’s main dimensions are shown in all specifications are in millimetres.
Figure 1. Dimension drawing.

SECURITY MEASURES
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Chapter 2. Security Measures
The saTECH RIO must only be handled by qualified personnel. Incorrect
handling can cause injury and damage to the units and/or the facilities
saTECH RIO must be disconnected or “de-energised” before opening.
Contact with hazardous voltages and currents inside this equipment can
cause, among others, electric shocks resulting in injury or death.
saTECH RIO must always be connected to a protective earth during
normal operating conditions, tests, demonstrations or any situation in
which it is to be energized. The use of the unit without proper grounding
can cause damage to saTECH RIO, as well as injuries in the event of an
accident.
Never connect or disconnect a cable and/or connector to/from a saTECH
RIO during normal operation. Existing dangerous currents and voltages
can be lethal. Operation may be interrupted and the saTECH RIO and the
measurement circuit may be damaged.
The saTECH RIO’s electronic circuits may be damaged if exposed to static
electricity (ESD). To avoid injury, always avoid touching the circuitry when
the covers are removed.
When the covers are removed the voltage circuits are exposed. Do not
touch the circuits while they are operating. The voltages and currents
present can cause death.
Contact with the terminals of the measuring instruments can cause
electrical shocks that can result in injury or death. Always use insulated
test poles when measuring signals in an open circuit.

RECEPTION
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Chapter 3. Reception
3.1. Unpacking
1. Remove the packaging from the saTECH RIO
2. Visually inspect for any possible damage suffered during transport. (If necessary,
contact the supplier).
3. If the saTECH RIO is to be stored before installation, it should be stored in the original
packaging in a clean and dry place.
3.2. Operational test
4. Connect the equipment to the power supply, following the indications given in the wiring
section.
Figure 2. Connection unit power supply.

RECEPTION
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5. Check that it is connected.
Figure 3. Front view of saTECH RIO.
6. Check that the LEDs are working by pressing TEST LED
7. Make sure the software is as requested. (If not, please contact the supplier.)

INSTALLATION
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Chapter 4. Installation
The unit should be installed in premises with environmental and electrical conditions suitable
for the saTECH RIO, taking into account the characteristics of its hardware. Areas with
excessive dust and damp should be avoided.
The saTECH RIO is ready for assembly in a 19” rack, its height is 88.90 mm (2U). Sufficient
space must be left both at the front and at the back for connections, maintenance tasks and for
changing modules.
4.1. Assembly
The saTECH RIO is ready for mounting in a 19” rack. This is done using 4 sets of M6
screws, plastic washers and M6 cage nuts, which are to be assembled as shown in the
following diagram.
A Phillips M6 screwdriver or similar screwdriver is to be used to fix the unit to the rack
securely.
Figure 4. Mounting in 19” rack.

FRONT
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Chapter 5. Front
The main elements present in the front of the unit are described below:
Figure 5. Description of front..
LCD
DISPLAY
KEYPAD
LED
MATRIX
MAINTENANCE
PORTS
SERIAL PORT
INDICATORS
ETHERNET
INDICATORS

WIRING
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Chapter 6. Wiring
The unit is supplied ready for wiring, without the need to access its interior. The connection to
the saTECH BCU is carried out using the following terminals:
Communications via standard connectors for each case.
Digital input/output signals and analogue dc signals using female connectible terminals
with side bracket and tie-screw connection.
Direct capture from current and power transformers via cables with tipped or ringed
termination screwed to a plug-in terminal.
Figure 6. Plug-in terminals with side bracket and tie-screw connection.
6.1. Grounding
Connect the ground terminal marked with the symbol at the back of the unit. Use an AWG
14 (2.5 mm2) cable of more than 2m in length. The cable must support a 90° C working
temperature.
The unit’s grounding must be connected before any other of the unit’s terminals and, in the
event of uninstalling the unit, must be the last to be withdrawn.

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6.2. Power supply terminal
Power supply + IRIG B: 10-pin terminal
block with 5.08mm pitch.
Clamping section with minimum and
maximum connections of 0.13 mm2 and 4
mm2, respectively, and minimum and
maximum AWG conductor connection
sections of 30 and 12, respectively.
6.3. Communications
6.3.1. Connections on the unit’s front panel
The front of the saTECH RIO is equipped with a connector with 2 USB ports and an
Ethernet port with an RJ45 terminal and a mini-USB port for diagnostic and maintenance
tasks.
RJ45 Ethernet connection. The use of a UTP CAT5e cable is recommended.
USB connection. Intended for USB sticks.
MiniUSB connection. For maintenance purposes. The use of a miniUSB to USB
Type A Cable of less than 2m in length is recommended.
Figure 7. Detail maintenance ports

WIRING
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6.3.2. Ethernet Ports
Communications via the rear of the unit are carried out, on request, either through two
Ethernet TX base ports with RJ45 connectors, or through FX base with ST-type fibre optic
connectors.
All the unit's network ports run at 10/100Mbps.
RJ45 Ethernet connection (following a request for the ETH RJ45 module).
The use of a UTP CAT5e cable is recommended.
A crossover or standard cable with RJ45
connectors can be used as the device has Auto-
MDIX.
Ethernet connection with fibre optic. (following a request for the ETH FO module).
ST Connector.
LC Connector.
A glass fibre optic cable with ST type connectors is to
be used.
Given the sensitivity of optical fibre cables, certain
precautions must be taken: Do not bend, the minimum
recommended curve radius for glass fibre cables is 25
cm. When connecting and disconnecting, always hold
the connector, not the cable. If using cable ties, make
sure not to overtighten. Failure to follow these
recommendations may result in internal damage not
visible to the naked eye which hinders or impedes
communications.

WIRING
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6.3.3. Serial Ports
All the saTECH RIO have four
configurable RS232 or RS485
serial ports (two or four wires).
Nine-wire cable with DB-9 male
connectors is to be used.
The following table shows the connector pins of the DB-9 female connectors available in
saTECH BCU.
Pin nº.
RS-232
RS-485 (4w)
RS-485 (2w)
1
TD+
TD+/RD+
2
TX
3
RX
4
TD-
TD-/RD-
5
GND
GND
GND
6
RD-
7
CTS
8
RTS
9
RD+

WIRING
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6.4. DC digital and analogue capture inputs/outputs
DC digital and analogue capture inputs/outputs: 18-pin terminal block with 5.08mm pitch.
Clamping section with minimum and maximum connections of 0.13 mm2 and 4 mm2,
respectively, and minimum and maximum AWG conductor connection sections of 30 and 12,
respectively. The different types of connection, depending on the module chosen, are
described below. It must be remembered that there are two types of module (bus and
expander), but that this is not important when they are being connected.
Figure 8.16 opto isolated digital input modules with independent common.
Figure 9. 32 opto isolated digital input modules with independent common each 8 inputs.
Figure 10.16 electromechanical relay digital output modules
Figure 11.16 opto isolated digital input modules with independent common each 8 inputs, plus 8
electromechanical relay digital outputs.

SOFTWARE
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Chapter 7. Software
7.1. Architecture
The saTECH RIO software is based on a modular architecture that allows the running of
those software modules that are necessary for compliance with the requirements of a
remote control unit in a specific application. This enables the hardware resources to be
adjusted to the application’s software requirements.
7.2. saTECH RIO
saTECH RIO is a unit that interconnection between units for the transmission of Goose
message between two extremes. It is designed to ensure certain acquisition times, logic
processing, goose dispatches, reception at the other extreme, and subsequent processing in
under 12 ms.
The unit’s operating scheme is shown in the diagram below:
Figure 12.Application diagram.