Asymtek TC V3 User manual

Conformal Curing Oven
TC V3
Operations Manual

P/N 7211567, Revision A English Translation based on French P/N 7211571, Rev. A ©2006
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Table of Contents i
Table of Contents
1Introduction ......................................................................................................................................... 1
Overview ............................................................................................................................................... 1
Basic System Description...................................................................................................................... 1
2Safety.................................................................................................................................................... 3
Overview ............................................................................................................................................... 3
Facility Requirements............................................................................................................................ 3
Basic Safety Precautions and Practices ............................................................................................... 4
Safety of Personnel ....................................................................................................................... 4
Preventing Cure Module and Workpiece Damage........................................................................ 4
Earthquake Precautions........................................................................................................................ 5
Personnel ...................................................................................................................................... 5
Movement...................................................................................................................................... 5
Safety Warning Labels .......................................................................................................................... 5
Emergency Shutdown ........................................................................................................................... 5
Emergency Shutdown Recovery ................................................................................................... 5
Lockout of Electrical Energy.................................................................................................................. 6
Interlock ......................................................................................................................................... 6
3Components ........................................................................................................................................ 7
Overview ............................................................................................................................................... 7
Safety First ............................................................................................................................................ 7
Standard Module Components ............................................................................................................. 7
Conveyor System .......................................................................................................................... 7
Air Exhaust .................................................................................................................................... 8
Heating System ............................................................................................................................. 8
Reinforced Cooling System........................................................................................................... 9
Software ........................................................................................................................................ 9
Light Beacon................................................................................................................................ 10
Optional Accessories........................................................................................................................... 13
Second Track Conveyor .............................................................................................................. 13
Heavy Duty Conveyor.................................................................................................................. 13
Automatic Conveyor Chain Lubrication ....................................................................................... 14
Dropped Board Detection Cell..................................................................................................... 14
Pin/Chain Conveyor 3 mm .......................................................................................................... 15
Board Counter Cell ...................................................................................................................... 15
Exit Jam Detection Cell ............................................................................................................... 15
4Installation ......................................................................................................................................... 17
Overview ............................................................................................................................................. 17
Safety First .......................................................................................................................................... 17
Facility Requirements.......................................................................................................................... 17
Unpacking and Placing the Cure Module............................................................................................ 17
Unpacking the Accessories ................................................................................................................. 18
Leveling the Cure Module ................................................................................................................... 19
Anchoring the Cure Module ................................................................................................................ 20
Connections ........................................................................................................................................ 20
5Operation ........................................................................................................................................... 21
Overview ............................................................................................................................................. 21
Safety First .......................................................................................................................................... 21
System Start-up................................................................................................................................... 21
System Shutdown ............................................................................................................................... 23
Hood Opening/Closing Operation ....................................................................................................... 24
Hood Opening Procedure:........................................................................................................... 24

ii Table of Contents
Hood Closing Procedure ............................................................................................................. 25
Setting Conveyor Clearance ............................................................................................................... 25
6Software ............................................................................................................................................. 27
Software Architecture .......................................................................................................................... 27
Main Menu........................................................................................................................................... 28
Tool Bar ....................................................................................................................................... 28
Zone Graphic View ...................................................................................................................... 29
Recipe Menu ....................................................................................................................................... 30
Recipe Management ................................................................................................................... 34
Control Menu....................................................................................................................................... 35
Inputs/Outputs ............................................................................................................................. 38
Conveyor Parameters Modifications ........................................................................................... 41
Set Date and Time Procedure.....................................................................................................43
Production Scheduling................................................................................................................. 45
Tactile Screen.............................................................................................................................. 47
Options Parameters Modifications .............................................................................................. 48
PLC Messages ............................................................................................................................ 49
Counters ...................................................................................................................................... 50
Alarms ................................................................................................................................................. 51
Resetting the Alarms ................................................................................................................... 52

Introduction 1
1 Introduction
This manual covers basic operations for the TC V3 Conformal Curing Oven. It is intended as a reference
for production operators, process engineers, service technicians, and persons unfamiliar with Asymtek
products.
Overview
This manual consists of the following sections:
•Safety
•Components
•Installation
•Operation
•Software
Basic System Description
The main features of the TC V3 Cure Module are:
•Five oven lengths (3.2, 3.8, 4.4, 5.6, and 7.4 m)
•Top and bottom radiant panel heating system
•Bottom extraction (TC 2400, TC 3000, TC 3600)
•Top blowing and bottom extraction (TC 4800, TC 6600)
•400 mm loading and unloading zone
•Chain conveyor

Safety 3
2 Safety
Overview
Operation of the TC V3 Conformal Curing Oven involves heat, electrical power, mechanical devices, and
the use of hazardous materials. It is essential that every person servicing or operating the Cure Module
fully understands all hazards, risks, and safety precautions described in this section. When properly
operated and maintained, the Cure Module should be safe and reliable.
This section is intended to provide basic safety information necessary for operating, maintaining, and
servicing your TC V3 Cure Module. This section covers the following topics:
•Facility Requirements •Safety Warning Labels
•Basic Safety Precautions and Practices •Emergency Shutdown
•Earthquake Precautions •Lockout of Electrical Energy
Use of this equipment in ways other than those described in the documentation supplied with the
equipment may result in injury to persons or damage to property.
To further optimize safe operation, maintenance, and servicing of the TC V3 Cure Module, precautions
and recommended practices are included with the procedures throughout this manual.
WARNING! Safety is considered a joint responsibility between the original equipment
manufacturer and the end-user (owner). Safety precautions and practices should
be in accordance with the governing laws and regulations, and facility
requirements in addition to those recommended in this manual.
WARNING! CAUTION!
Unsafe equipment conditions can result in personal injury or property damage.
Failure to properly operate and maintain the Cure Module in accordance with this
manual may jeopardize the built-in safety features.
Facility Requirements
To ensure optimal performance and safety, it is necessary to install the Cure Module in a facility that
meets the necessary requirements. Refer to the Installation section of this manual for detailed
instructions.

4 Safety
Basic Safety Precautions and Practices
The following precautions and practices are recommended during Cure Module operation and
maintenance.
Safety of Personnel
•Only trained personnel should be permitted to perform operation, maintenance, service, and
troubleshooting procedures.
•All personnel working on or near the Cure Module should know the location of all electrical
power supply sources.
•Lock/tagout procedures must be performed before service or maintenance work is done on
the Cure Module (see "Lockout of Electrical Energy" at the end of this section).
•Immediately push the red Emergency Off (EMO) button if personnel are in danger of
being injured.
•If in a confined room, ensure adequate and uninterrupted air ventilation, heating, and cooling
to meet environmental stress limits of personnel and the Cure Module.
•Follow MSDS recommendations for the proper handling, cleanup, storage, and disposal of
hazardous materials. Know the MSDS recommendations for treatment of injury resulting from
exposure to hazardous materials.
Preventing Cure Module and Workpiece Damage
•Immediately push the EMO button if the Cure Module or a workpiece is in danger of
being damaged.
•Use standard Electrostatic Discharge (ESD) precautions when working near ESD-sensitive
components. Always wear a grounding strap and connect it to the ESD ground before
handling workpieces.
•Follow all recommended system maintenance procedures as outlined in the Maintenance
Manual.
•Ensure that no air intake or exhaust grilles are blocked while the Cure Module is in operation.
WARNING! CAUTION!
Failure to comply with any of the safety recommendations could cause serious
injury to personnel and/or damage to the equipment.

Safety 5
Earthquake Precautions
In the event of an earthquake, the cure module must be secured to prevent movement that could cause
injury to personnel and damage to the equipment and facility.
Personnel
To prevent injury during an earthquake, all personnel should follow facility earthquake safety guidelines.
Movement
The TC V3 Cure Module is structurally designed to withstand seismic activity in accordance with industry
standards. To prevent system movement during an earthquake, each leveler (foot) should be anchored to
the floor with two bolts. The anchor joint should be able to withstand at least 100 kg (220 lbs.) of pullout
force. See "Anchoring the Cure Module" in the Installation Section.
Safety Warning Labels
Warning labels on your TC V3 Cure Module point out areas where personnel must use extreme caution to
prevent injury or damage.
WARNING! CAUTION!
Comply with all safety warning labels to prevent serious injury to personnel
and/or damage to the equipment. Worn or damaged labels should be replaced
with new labels having the same part number.
Emergency Shutdown
The TC V3 Cure Module features an EMO button that the operator or service technician can use to
immediately halt all system operations in case of emergency. This feature helps prevent injury to
personnel and damage to the Cure Module and workpieces being processed.
The EMO button is located on the front control panel of the cure module. The EMO cuts power to all
system components.
Emergency Shutdown Recovery
WARNING! CAUTION!
Do not restart the curing operation until the condition causing the emergency
shutdown has been remedied. Failure to comply could cause serious injury to
personnel and/or damage to the equipment.

6 Safety
To recover after an Emergency Shutdown:
1. Clear the Conveyor of all workpieces.
2. Lock out/tag out all system power. See "Lockout
of Electrical Energy" at the end of this section.
3. Locate and remedy the cause of the emergency
shutdown. If necessary, refer to the TC V3
Maintenance Manual for troubleshooting
information.
4. Reset the main circuit breaker inside the
electronics enclosure if it has been tripped.
5. Turn the red EMO button clockwise until it pops
back into position.
6. Remove all warning tags and locking devices.
7. Restart the Cure Module. See "System Start-up"
in the Operation section.
8. Wait at least 30 seconds then push the reset
button. Failure to do so could cause problems with
the motor speed controller.
9. Open the Alarm window and reset alarms on the
PLC. See "Resetting the Alarms" in the Software
section.
Figure 2-1 Reset Button
10. Click on the Start button on the Main Menu.
11. Wait for temperature stabilization before running production.
"NOTE The alarm will sound upon start up.
Lockout of Electrical Energy
TC V3 Cure Module electrical components have been designed in accordance with industry-wide safety
standards. However, precautions must still be taken whenever personnel may be exposed to the
unexpected power-up of the equipment or release of hazardous electrical, ultraviolet, or microwave
energy. Lock out and tag out electrical power before performing service or maintenance work on the Cure
Module.
WARNING! CAUTION!
All personnel working on or near the Cure Module should know the location of all
electrical power supply sources. Failure to follow lockout/tagout procedures could
cause serious injury to personnel and/or damage to the equipment.
Interlock
The Interlock is an electronic connection that immediately cuts power to any motion and pneumatic
actuators. If the hood or access doors are opened during production, the interlock is activated and all
curing activity immediately stops to protect the operator from injury.
Reset Button