Bad Boy CS80B140A18 User manual

088-7515-00
PART NO. / N.º PIEZA
088-7570-00
MODEL NO. / N.º MODELO
CS80B140A18
CS80B000A18
badboymowers.com
EN OPERATOR MANUALCHAINSAW
ES MANUAL DEL OPERADORSIERRA DE CADENA

1 Description...................................4
1.1 Purpose...................................................... 4
1.2 Overview.................................................... 4
2 General power tool safety
warnings.......................................4
2.1 Work area safety........................................ 4
2.2 Electrical safety.......................................... 4
2.3 Personal safety...........................................4
2.4 Power tool use and care.............................5
2.5 Battery tool use and care........................... 5
2.6 Service....................................................... 5
3 Safety instructions for chain
saws..............................................5
3.1 General chain saw safety warnings:...........5
3.2 Causes and operator prevention of
kickback:.....................................................6
4 Symbols on the product............. 7
5 Risk levels....................................7
6 Environmentally safe battery
disposal........................................7
7 Proposition 65............................. 8
8 Installation................................... 8
8.1 Unpack the machine...................................8
8.2 Add bar and chain oil..................................8
8.3 Assemble the guide bar and the chain....... 9
8.4 Install the battery pack............................. 10
8.5 Remove the battery pack......................... 10
9 Operation................................... 10
9.1 Examine the chain oil............................... 10
9.2 Hold the machine..................................... 10
9.3 Operate the chain brake...........................10
9.4 Start the machine......................................11
9.5 Stop the machine......................................11
9.6 Fell a tree..................................................11
9.7 Limb a tree............................................... 12
9.8 Buck a log.................................................12
10 Maintenance...............................12
10.1 Adjust the chain tension........................... 13
10.2 Sharpen the cutters.................................. 13
10.3 Guide bar maintenance............................ 14
11 Transportation and storage......14
12 Troubleshooting........................ 15
13 Technical data............................16
14 Limited warranty........................17
15 Exploded view........................... 18
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English EN

1 DESCRIPTION
1.1 PURPOSE
This chainsaw is designed for cutting branches, trunks,
logs and beams of a diameter determined by the cutting
length of the guide bar. It is only designed to cut wood.
1.2 OVERVIEW
45
32
9
1076
811
1
14
12
13 15
1Scabbard
2Chain brake
3Front handle
4Lock out button
5Trigger
6Oil cap
7Oil window
8Bucking spikes
9Chain
10 Guide bar
11 Wrench
12 Rear handle
13 Chain tension
screw
14 Chain cover
15 Chain cover nuts
2 GENERAL POWER TOOL
SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result
in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
2.1 WORK AREA SAFETY
•Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
•Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
•Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
2.2 ELECTRICAL SAFETY
•Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
•Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
•Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
•Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
•If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
2.3 PERSONAL SAFETY
•Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
•Use personal protective equipment. Always wear
eye protection. Protective equipment such as a
dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
•Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
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English
EN

•Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
•If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
•Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action
can cause severe injury within a fraction of a
second.
2.4 POWER TOOL USE AND CARE
•Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for
which it was designed.
•Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
•Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any
adjustments, changing accessories, or storing
power tools. Such preventive safety measures
reduce the risk of starting the power tool
accidentally.
•Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are dangerous
in the hands of untrained users.
•Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
•Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
•Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
2.5 BATTERY TOOL USE AND CARE
•Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire when
used with another battery pack.
•Use power tools only with specifically
designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
•When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects,
that can make a connection from one terminal
to another. Shorting the battery terminals together
may cause burns or fire.
•Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation
or burns.
•Do not use a battery pack or tool that is
damaged or modified. Damaged or modified
batteries may exhibit unpredictable behaviour
resulting in fire, explosion or risk of injury.
•Do not expose a battery pack or tool to fire
or excessive temperature. Exposure to fire or
temperature above 130°C (265 °F) may cause
explosion.
•Follow all charging instructions and do not
charge the battery pack or tool outside the
temperature range specified in the instructions.
Charging improperly or at temperatures outside
the specified range may damage the battery and
increase the risk of fire.
2.6 SERVICE
•Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
•Never service damaged battery packs. Service
of battery packs should only be performed by the
manufacturer or authorized service providers.
3 SAFETY INSTRUCTIONS FOR
CHAIN SAWS
3.1 GENERAL CHAIN SAW SAFETY
WARNINGS:
•Keep all parts of the body away from the saw
chain when the chain saw is operating. Before
you start the chain saw, make sure the saw
chain is not contacting anything. A moment of
inattention while operating chain saws may cause
entanglement of your clothing or body with the saw
chain.
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•Always hold the chain saw with your right hand
on the rear handle and your left hand at the front
handle. Holding the chainsaw with a reversed hand
configuration increases the risk of personal injury
and should never be done.
•Hold the chain saw by insulated gripping
surfaces only, because the saw chain may
contact hidden wiring. Saw chains contacting a
"live" wire may make exposed metal parts of the
chain saw "live" and could give the operator an
electric shock.
•Wear eye protection. Further protective
equipment for hearing, head, hands, legs
and feet is recommended. Adequate protective
equipment will reduce personal injury from flying
debris or accidental contact with the saw chain.
•Do not operate a chain saw on a ladder, from
a rooftop, or any unstable support. Operation of
a chain saw in this manner could result in serious
personal injury.
•Always keep proper footing and operate the
chain saw only when standing on fixed, secure
and level surface. Slippery or unstable surfaces
may cause a loss of balance or control of the chain
saw.
•When cutting a limb that is under tension, be
alert for spring back. When the tension in the
wood fibers is released, the spring loaded limb may
strike the operator and/or throw the chain saw out of
control.
•Use extreme caution when cutting brush and
saplings. The slender material may catch the saw
chain and be whipped toward you or pull you off
balance.
•Carry the chain saw by the front handle with the
chainsaw switched off and away from your body.
When transporting or storing the chain saw,
always fit the guide bar cover. Proper handling of
the chain saw will reduce the likelihood of accidental
contact with the moving saw chain.
•Follow instructions for lubricating, chain
tensioning and changing the bar and chain.
Improperly tensioned or lubricated chain may either
break or increase the chance for kickback.
•Cut wood only. Do not use chain saw for
purposes not intended. For example: do not use
chain saw for cutting metal, plastic, masonry or
non-wood building materials. Use of the chain
saw for operations different than intended could
result in a hazardous situation.
•Do not attempt to fell a tree until you understand
the risks and how to avoid them. Serious injury
could occur to the operator or bystanders while
felling a tree.
•Do not operate a chain saw in a tree unless
you have been specifically trained to do so.
Operation of a chain saw in a tree without
proper training could increase the risk of serious
personal injury.
•Follow all instructions when clearing jammed
material, storing or servicing the chain saw.
Make sure the switch is off and the battery pack
is removed. Unexpected actuation of the chain saw
while clearing jammed material or servicing may
result in serious personal injury.
•It is only to be used in an outdoor, domestic
application by adults.
•Do not use the chainsaw for any purpose not
listed above.
•It is not to be used by children or by persons not
wearing adequate personal protective equipment
and clothing.
•This appliance is not intended for use by
persons with reduced physical, sensory or
mental capabilities or lack of experience or
knowledge, unless they have been given
supervision or instruction concerning use of
the appliance by a person responsible for their
safety.
3.2 CAUSES AND OPERATOR
PREVENTION OF KICKBACK:
Kickback may occur when the nose or tip of the guide
bar touches an object, or when the wood closes in and
pinches the saw chain in the cut.
Tip contact in some cases may cause a sudden reverse
reaction, kicking the guide bar up and back towards the
operator.
Pinching the saw chain along the top of the guide
bar may push the guide bar rapidly back towards the
operator.
Either of these reactions may cause you to lose control
of the saw which could result in serious personal injury.
Do not rely exclusively upon the safety devices built into
your saw. As a chainsaw user, you should take several
steps to keep your cutting jobs free from accident or
injury.
Kickback is the result of chain saw misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below:
•Maintain a firm grip, with thumbs and fingers
encircling the chainsaw handles, with both
hands on the saw and position your body and
arm to allow you to resist kickback forces.
Kickback forces can be controlled by the operator,
if proper precautions are taken. Do not let go of the
chainsaw.
•Do not overreach and do not cut above shoulder
height. This helps prevent unintended tip contact
and enables better control of the chainsaw in
unexpected situations.
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EN

•Only use replacement guide bars and saw
chains specified by the manufacturer. Incorrect
replacement guide bars and saw chains may cause
chain breakage and/or kickback.
•Follow the manufacturer’s sharpening and
maintenance instructions for the saw chain.
Decreasing the depth gauge height can lead to
increased kickback.
4 SYMBOLS ON THE PRODUCT
Some of the following symbols may be used on this
product. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to
operate the product better and safer.
Symbol Explanation
Direct current - Type or character-
istic of current.
Precautions that involve your safe-
ty.
Read and understand all instruc-
tions before operating the product,
and follow all warnings and safety
instructions.
Wear eye and ear protection.
Beware of chain saw kickback and
avoid contact with bar tip.
Hold with both hands.
DANGER! Be careful with kick-
backs.
5 RISK LEVELS
The following signal words and meanings are intended
to explain the levels of risk associated with this product.
SYM-
BOL
SIGNAL MEANING
DANGER Indicates an imminently
hazardous situation, which,
if not avoided, will result in
death or serious injury.
WARNING Indicates a potentially haz-
ardous situation, which, if
not avoided, could result in
death or serious injury.
SYM-
BOL
SIGNAL MEANING
CAUTION Indicates a potentially haz-
ardous situation, which, if
not avoided, may result in
minor or moderate injury.
CAUTION (Without Safety Alert Sym-
bol) Indicates a situation
that may result in property
damage.
6 ENVIRONMENTALLY SAFE
BATTERY DISPOSAL
The toxic and corrosive materials below are in the
batteries used in this machine: Lithium-ion, a toxic
material.
WARNING
Discard all toxic materials in a specified manner to
prevent contamination of the environment. Before
discarding damaged or worn out Lithium-ion battery,
contact your local waste disposal agency, or the local
Environmental Protection Agency for information and
specific instructions. Take the batteries to a local
recycling and/or disposal center, certified for Lithium-
ion disposal.
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WARNING
If the battery pack cracks or breaks, with or without
leaks, do not recharge it and do not use. Discard it
and replace with a new battery pack. DO NOT TRY
TO REPAIR IT! To prevent injury and risk of fire,
explosion, or electric shock, and to avoid damage to
the environment:
• Cover the terminals of the battery with heavy-duty
adhesive tape.
• DO NOT try to remove or destroy any of the
battery pack components.
• DO NOT try to open the battery pack.
• If a leak develops, the released electrolytes are
corrosive and toxic. DO NOT get the solution in the
eyes or on skin, and do not swallow it.
• DO NOT put these batteries in your regular
household trash.
• DO NOT incinerate.
• DO NOT put them where they will become part of
any waste landfill or municipal solid waste stream.
• Take them to a certified recycling or disposal
center.
7 PROPOSITION 65
WARNING
This product contains a chemical known to the
state of California to cause cancer, birth defects
or other reproductive harm. Some dust created by
power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks and cement and other
masonry products;
• Arsenic and chromium from chemically treated
lumber.
Your risk of exposure to these chemicals varies
depending on how often you do this type of work. To
reduce your exposure to these chemicals, work in a
well-ventilated area, and work with approved safety
equipment, such as dust masks that are specially
designed to filter out microscopic particles.
Save these instructions.
8 INSTALLATION
WARNING
Do not change or use accessories that are not
recommended by the manufacturer.
WARNING
Do not install battery pack until you assemble all the
parts.
8.1 UNPACK THE MACHINE
WARNING
Make sure that you correctly assemble the machine
before use.
WARNING
• If parts of the machine are damaged, do not use
the machine.
•If parts are missing, do not operate the machine.
• If parts are damaged or missing, contact the
service center.
1. Open the package.
2. Read the documentation provided in the box.
3. Remove all the unassembled parts from the box.
4. Remove the machine from the box.
5. Discard the box and packing material in compliance
with local regulations.
WARNING
For your personal safety, do not insert battery before
the tool is assembled completely.
8.2 ADD BAR AND CHAIN OIL
Examine the amount of oil in the machine. If the oil level
is low, add the bar and chain oil as follows.
IMPORTANT
Use only bar and chain oil.
NOTE
The machine comes from the factory without bar and
chain oil.
1. Switch off the chainsaw and engage the chain
brake.
2. Remove the battery and position the chainsaw on a
level surface with the oil cap facing upwards.
3. Flip up the tap and turn the oil cap (6) counter-
clockwise to remove.
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EN

6
7
4. Put the oil into the oil tank.
5. Monitor the oil window (7) to make sure that no dirt
gets into the oil tank while you add the oil.
6. Put the oil cap on.
7. Turn the oil cap clockwise and press the tab down to
close.
8. The whole oil tank will last for approximately 20- 40
minutes.
IMPORTANT
Do not use dirty, used or contaminated oil. Damage
can occur to the bar or chain.
8.3 ASSEMBLE THE GUIDE BAR AND
THE CHAIN
1. Switch off the chainsaw and engage the chain
brake.
2. Remove the battery.
3. Remove the chain cover nuts with the wrench (11).
4. Remove the chain cover (14).
14 11
5. Put the chain drive links (21) into the bar groove
(20).
6. Put the chain cutters (22) in the direction of the
chain operation.

7. Ensure the chain is put on in the correct direction
(do not assemble with the cutters backwards).
8. Put the chain in position and make sure that the
loop is behind the guide bar.
9. Hold the chain and bar.
10. Put the chain loop around the sprocket (17).
11. Make sure the chain tension pin hole (19) on the
guide bar fits correctly with the bolt (16).
16 17 19
12. Install the chain cover.
13. Tighten the chain. Refer to Adjust the chain tension.
14. Tighten the nuts when the chain is correctly
tensioned.
NOTE
If you start the chain saw with a new chain, have a
test for 2-3 minutes. A new chain gets longer after the
first use, examine the tension and tighten the chain if
necessary.
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8.4 INSTALL THE BATTERY PACK
18
WARNING
• If the battery pack or charger is damaged, replace
the battery pack or the charger.
• Stop the machine and wait until the motor stops
before you install or remove the battery pack.
• Read and understand the instructions in the
battery and charger manual.
1. Align the ribs on the battery pack with the grooves in
the battery compartment.
2. Push the battery pack into the battery compartment
until the battery pack locks into place.
3. When you hear a click, the battery pack is installed.
8.5 REMOVE THE BATTERY PACK
1. Push and hold the battery release button (18).
2. Remove the battery pack from the machine.
9 OPERATION
NOTE
Remove the battery pack and keep hands clear of the
lock out button when you move the machine.
IMPORTANT
Examine the chain tension before each use.
9.1 EXAMINE THE CHAIN OIL
NOTE
Do not use the machine without sufficient chain oil.
1. Examine the oil level of the machine from the oil
indicator.
2. Add oil if necessary.
9.2 HOLD THE MACHINE
1. The grip area is within 100 mm behind the lock out
button.
2. Hold the chainsaw with your right hand on the rear
handle and left hand on the front handle.
3. Hold the handles with the thumbs and the fingers
around them.
4. Make sure that your left hand holds the front handle
and your thumb is below the handle.
9.3 OPERATE THE CHAIN BRAKE
WARNING
Make sure that your hands are on the handles at all
times.
1. Start the machine.
2. Push the guard forward to engage the chain brake.
3. Pull the handle guard / chain brake backwards to
disengage the chain brake.
4. Call approved service center for repair before use if
• The chain brake does not stop the chain
immediately.
• The chain brake does not stay in the disengaged
position without aid.
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EN

9.4 START THE MACHINE
45
1. Press the lock-out button (4).
2. Press the trigger (5) while you hold the lock-out
button.
3. Release the lock-out button.
IMPORTANT
The chain brake must be disengaged for the chain
saw to start.
9.5 STOP THE MACHINE
1. Release the trigger to stop the machine.
9.6 FELL A TREE
23
24
24
25 25
It is recommended that the first-time user should, as a
minimum practice, start cutting logs on a saw-horse or
cradle.
Before you start to fell a tree, make sure that:
•The minimum distance between the areas of
bucking and felling performed by two or more
persons at the same time is two times the height
of the tree felled.
• The operation does not:
• Cause injury to personnel.
• Hit utility lines. If the tree touches utility lines,
immediately tell the utility company.
• Cause losses in property.
• The user is not in the danger area (24), for example,
the downhill side of the area.
• The escape paths (25) that extend back and
diagonally behind the felling direction (23) are clear.
The felling direction is controlled by:
• The natural lean of the tree.
•The location of larger branches.
• The wind direction.
• Ensure there is no dirt, stones, loose bark, nails, or
staples on the tree.
27 28
29
2’’(50mm)
26
2’’(50mm)
1. Make a lower level notching cut (27). Make sure
that this cut is:
a) 1/3 width of the diameter of the tree.
b) Perpendicular to the felling direction.
CAUTION
The level notching cut helps prevent pinching of
the saw chain or the guide bar when you make the
second notch.
2. Make the felling cut (28) no less than 2 in. (50
mm) or higher than the level notching cut. Make
sure that this cut:
a) Is parallel to the level notching cut.
b) Keeps sufficient wood 2 in. (50 mm) or 1/10
the diameter of the tree to become a hinge (29)
which prevents the tree from twisting and felling
in the wrong direction.
When the felling cut (28) gets near the hinge (29),
the tree falls. Stop the felling cut if the tree:
• Does not fall in the correct direction or
• Moves backwards, causing the cutting bar and
chain to become stuck in the cut.
3. Use felling wedge to open the cut and let the tree
fall in the correct direction.
4. When the tree starts to fall:
a) Remove the chainsaw from the cut.
b) Stop the machine.
c) Put the machine down.
d) Move away from the tree via the escape path
(25). Always keep watching the tree to see
the direction of fall. Be careful with overhead
branches and your footing.
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9.7 LIMB A TREE
30
31
Limbing is the removal of the branches from a fallen
tree.
1. Keep the larger lower branches to hold the log off
the ground (31).
2. Remove the small limbs (30) in one cut.
3. Limb the branches with tension from the bottom to
top.
4. Keep the larger lower branches as a support until
the log is limbed.
9.8 BUCK A LOG
To buck is to cut a log into lengths.
CAUTION
Do not let the chainsaw touch the ground.
It is important to make sure your footing is secure and
your weight is evenly distributed. If possible, lift the
log and hold it with branches, logs or chock. Obey the
instructions below:
When the log is held along the full length (32), cut it
from the top (33).
33
32
When the log is held on one end (34):
1. Cut the first time 1/3 of the diameter from the bottom
(35).
2. Cut the second time from the top (36) to complete
the bucking.
34
34
36
35
When the log is held on two ends (37):
1. Cut the first time 1/3 of the diameter from the top
(36).
2. Cut the second time lower 2/3 from the bottom (35)
to complete the bucking.
36
37
37 35
When the log is on a slope:
1. Stand on the uphill side.
2. Control the chainsaw completely.
3. Hold the chainsaw handles tightly.
4. Release the cutting pressure near the end of the
cut.
When bucking is complete:
1. Wait for the chain to stop.
2. Ensure the chainsaw is turned off.
3. Check for hazards before you move to another tree.
10 MAINTENANCE
CAUTION
Do not let brake fluids, gasoline, petroleum-based
materials touch the plastic parts. Chemicals can
cause damage to the plastic, and make the plastic
unserviceable.
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EN

CAUTION
Do not use strong solvents or detergents on the plastic
housing or components.
WARNING
Remove the battery pack from the machine before
maintenance.
10.1 ADJUST THE CHAIN TENSION
The more you use a chain the longer it becomes. It is
therefore important to adjust the chain regularly to take
up the slack.
Tension the chain so that it can only just be pulled away
from the bar at its center point.
NOTE
During normal saw operation, the temperature of
the chain increases. The drive links of a correctly
tensioned warm chain will hang approximately 1/16 in.
(1.58 mm) out of the bar groove.
1/16 in. (1.58 mm)
WARNING
A slack chain may jump off and cause serious or even
fatal injury.
CAUTION
Wear protective gloves if you touch the chain, bar or
areas around the chain.
1. Switch off the chainsaw and engage the chain
brake.
2. Remove the battery pack.
3. Loosen the chain cover nuts (15) with the wrench
(11).
15 11
NOTE
It is not necessary to remove the chain cover to adjust
the chain tension.
4. Hold the bar nose up and turn the chain adjustment
screw clockwise to increase the chain tension, or
turn counterclockwise to decrease the chain tension.
5. Pull the chain in the middle of the guide bar at the
bottom away from the bar, the gap between the
chain guide and the guide bar should be between
3 mm and 6 mm.
3-6 mm
6. When the chain is at the wanted tension, tighten the
lock nuts.
10.2 SHARPEN THE CUTTERS
Sharpen the cutters if chain does not go into wood
easily.
NOTE
We recommend that a service center, which has
an electric sharpener, perform important sharpening
work.
1. Tensioning chain.
2. Sharpen the cutters corner with a 5/32 in. (4 mm)
diameter round file .
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3. Sharpen the top plate, side plate and depth gauge
with a flat file.
4. File all the cutters to the specified angles and the
same length.
NOTE
During the process:
•Keep the file flat with the surface to be sharpened.
• Use the midpoint of the file bar.
• Use light but firm pressure when sharpening the
surface.
• Lift the file away on each return stroke.
• Sharpen the cutters on one side and then move to
the other side.
Replace the chain if:
•The length of the cutting edges is less than 1/5 in. (5
mm).
• There is too much space between the drive links
and the rivets.
• The cut speed is slow.
• Sharpening the chain many times but it does not
increase the cutting speed. The chain is worn.
10.3 GUIDE BAR MAINTENANCE
NOTE
Make sure that the bar is turned over periodically to
keep symmetrical wear on the bar.
1. Lubricate the bearings on the nose sprocket (if
present) with the syringe (not included).
2. Clean the bar groove with the scraping hook (not
included).
3. Clean the lubrication holes.
4. Remove burr from the edges and level the cutters
with a flat file.
Replace the bar if:
• the groove does not fit with the height of the drive
links (which must never touch the bottom).
• the inside of the guide bar is worn and makes the
chain lean to one side.
11 TRANSPORTATION AND
STORAGE
Before you move the machine, always
•Remove the battery pack from the machine.
• Engage the chain brake.
• Keep hands clear of the lock-out button.
• Put the scabbard on the guide bar and the chain.
Before you put the machine into storage, always
• Remove all residual oil from the machine.
• Remove the battery pack from the machine.
• Clean all unwanted material from the machine.
• Make sure that the storage area is
• Not available to children.
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• Away from agents which can cause corrosion,
such as garden chemicals and de-icing salts.
12 TROUBLESHOOTING
Problem Possible cause Solution
The guide bar
and the chain
become hot and
release smoke.
The chain is too
tight.
Adjust the chain
tension.
The oil tank is
empty.
Add bar and
chain oil.
Contamination
causes a block-
age of the dis-
charge port.
Remove the
guide bar and
clean the dis-
charge port.
Contamination
causes a block-
age of the oil
tank.
Clean the oil
tank. Add new
lubricant.
Contamination
causes a block-
age of the guide
bar and the oil
tank cap.
Clean the guide
bar and the oil
tank cap.
Contamination
causes a block-
age of the
sprocket or
guide wheels.
Clean the
sprocket and the
guide wheels.
Problem Possible cause Solution
The motor runs
but the chain
does not rotate.
The chain is too
tight.
Adjust the chain
tension.
The guide bar
and the chain
are damaged.
Replace the
guide bar and
the chain if it is
necessary.
The motor is
damaged.
1. Remove the
battery pack
from the ma-
chine.
2. Remove the
guide bar
cover.
3. Remove the
bar and saw
chain.
4. Clean the
machine.
5. Install battery
pack and op-
erate the ma-
chine.
If the sprocket
rotates, it means
the motor works
properly. If not,
call service cen-
ter.
The motor runs
and the chain ro-
tates, but the
chain does not
cut.
The chain is
blunt.
Sharpen or re-
place the saw
chain.
The chain is in
the incorrect di-
rection.
Turn the chain
loop to the other
direction.
The chain is tight
or loose.
Adjust the chain
tension.
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Problem Possible cause Solution
The machine
does not start. The chain brake
is engaged.
Pull the chain
brake in the di-
rection of the
user to disen-
gage it.
The machine
and battery are
not connected
correctly.
Make sure that
the battery re-
lease button
clicks when you
install the battery
pack.
The battery level
is low.
Charge the bat-
tery pack.
The lock out but-
ton and the trig-
ger are not push-
ed at the same
time.
1. Push the
lock-out but-
ton and hold
it.
2. Push the trig-
ger to start
the machine.
The battery is
too hot or too
cold.
Refer to battery
and charger
manual.
Operation tem-
perature of the
machine is too
high.
Cool the ma-
chine.
The machine
does not start
when the battery
pack only has
one or two lights
flash.
1. The battery
pack is in a low
capacity.
1. Cool the bat-
tery pack or
machine to
ambient tem-
perature.
2. Charge the
battery pack
again.
3. Start the ma-
chine again.
2. The battery
pack or control
board at high
temperature pro-
tective state.
Problem Possible cause Solution
The motor runs,
but the chain
does not cut cor-
rectly, or the mo-
tor stops after
around 3 sec-
onds.
The machine is
in the protection
mode to protect
the PCB.
Release the trig-
ger and start the
machine again.
Do not force the
machine to cut.
The battery is
not charged.
Charge the bat-
tery. Refer to the
battery and
charger manual
for correct charg-
ing procedures.
The chain is not
lubricated.
Lubricate the
chain to de-
crease the fric-
tion. Do not let
the guide bar
and the chain
operate without
sufficient lubri-
cant.
Incorrect battery
storage tempera-
ture
Cool the battery
pack until it de-
creases to the
ambient temper-
ature.
13 TECHNICAL DATA
Voltage 80 V DC
No load speed 20 m/s
Guide bar length 18" (458 mm)
Chain pitch 3/8" LP (9.5 mm)
Chain gauge .050" (1.27 mm)
Drive links 62
Chain oil capacity 200 ml
Weight (without battery
pack)
9 lbs (4.1 kg)
Chain 91P062X/CL15062
Guide bar 180SDEA041/
M1501862-1041TL
Battery model BAT80V40A and other
BAT 80V series
Charger model CHA180V4A and other
CHA 80V series
The recommended ambient temperature range:
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EN

Item Temperature
Appliance storage temper-
ature range
32°F (0°C) - 113°F (45°C)
Appliance operation tem-
perature range
32°F (0°C) - 113°F (45°C)
Battery charging tempera-
ture range
39°F (4°C) - 104°F (40°C)
Charger operation temper-
ature range
39°F (4°C) - 104°F (40°C)
Battery storage tempera-
ture range
32°F (0°C) - 113°F (45°C)
Battery discharging tem-
perature range
32°F (0°C) - 113°F (45°C)
14 LIMITED WARRANTY
BAD BOY hereby warranties this product, to the original
purchaser with proof of purchase, for a period of
four (4) years against defects in materials, parts or
workmanship. BAD BOY, at its own discretion will repair
or replace any and all parts found to be defective,
through normal use, free of charge to the customer.
This warranty is valid only for units which have been
used for personal use that have not been hired or
rented for industrial/commercial use, and that have
been maintained in accordance with the instructions in
the owners’ manual supplied with the product from new.
ITEMS NOT COVERED BY WARRANTY:
1. Any part that has become inoperative due to
misuse, commercial use, abuse, neglect, accident,
improper maintenance, or alteration; or
2. The unit, if it has not been operated and/or
maintained in accordance with the owner's manual;
or
3. Normal wear;
4. Routine maintenance items such as lubricants,
blade sharpening;
5. Normal deterioration of the exterior finish due to use
or exposure.
HELPLINE:
Warranty service is available by calling our toll-free
helpline, at 888-227-9443.
TRANSPORTATION CHARGES:
Transportation charges for the movement of any power
equipment unit or attachment are the responsibility of
the purchaser. It is the purchaser’s responsibility to
pay transportation charges for any part submitted for
replacement under this warranty unless such return is
requested in writing by BAD BOY.
Company name: Bad Boy, Inc.
Address: 102 Industrial Drive
Batesville, Arkansas 72501
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15 EXPLODED VIEW
1243
5 6 7 8
109 11
No. Part No. Qty Description No. Part No. Qty Description
1 R0204804-00 1 Bar 7 R0200019-00 1 Tensioner Kit
2 R0200974-00 1 Chain 8 RB333001890 1 Wrench
3 R0204823-00 1 Sprocket Kit 9 R0204807-00 1 Sprocket Cover Assem-
bly
4 R0204805-00 1 Oil Cap Assembly 10 R0200003-00 1 Auxiliary Handle Kit
5 R0203737-00 1 Chain Brake Kit 11 RB341182031B 1 Scabbard
6 R0204806-00 1 Chain Brake Handle
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1 Descripción................................20
1.1 Finalidad...................................................20
1.2 Perspectiva general..................................20
2 Advertencias generales de
seguridad para herramientas
eléctricas....................................20
2.1 Seguridad de la zona de trabajo.............. 20
2.2 Seguridad eléctrica...................................20
2.3 Seguridad personal.................................. 20
2.4 Utilización y cuidado de herramientas
eléctricas.................................................. 21
2.5 Utilización y cuidado de herramientas
a batería................................................... 21
2.6 Servicio.....................................................22
3 Instrucciones de seguridad
para motosierras....................... 22
3.1 Advertencias generales de seguridad
para motosierras:..................................... 22
3.2 Causas y prevención del retroceso por
parte del operario:.................................... 23
4 Símbolos en el producto.......... 23
5 Niveles de riesgo.......................23
6 Eliminación de batería
segura para el medio
ambiente.....................................24
7 Propuesta 65..............................24
8 Instalación..................................25
8.1 Desembalaje de la máquina.....................25
8.2 Adición de aceite para barras y
cadenas....................................................25
8.3 Montaje de la barra de guía y la cadena.. 25
8.4 Instalación de la batería........................... 26
8.5 Retirada de la batería...............................26
9 Funcionamiento.........................26
9.1 Examen del aceite de la cadena.............. 26
9.2 Sujeción de la máquina............................ 27
9.3 Accionamiento del freno de la cadena..... 27
9.4 Puesta en marcha de la máquina.............27
9.5 Detención de la máquina..........................27
9.6 Tala de un árbol........................................27
9.7 Desramado de un árbol............................28
9.8 Tronzar un tronco..................................... 28
10 Mantenimiento........................... 29
10.1 Ajustar la tensión de la cadena................ 29
10.2 Afilado de los cortadores..........................30
10.3 Mantenimiento de la barra de guía...........31
11 Transporte y almacenamiento..31
12 Solución de problemas.............31
13 Datos técnicos...........................33
14 Garantía limitada....................... 33
15 Vista despiezada........................34
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1 DESCRIPCIÓN
1.1 FINALIDAD
Esta motosierra se ha diseñado para cortar ramas,
troncos, leños y vigas de un diámetro determinado por
la longitud de corte de la barra de guía. Se ha diseñado
únicamente para cortar madera.
1.2 PERSPECTIVA GENERAL
45
32
9
1076
811
1
14
12
13 15
1Vaina
2Freno de cadena
3Asa delantera
4Botón de
desbloqueo
5Gatillo
6Tapa de aceite
7Ventanilla del
aceite
8Dientes
9Cadena
10 Barra de guía
11 Llave
12 Asa trasera
13 Tornillo de tensado
de cadena
14 Cubierta de cadena
15 Tuercas de
cubierta de cadena
2 ADVERTENCIAS GENERALES
DE SEGURIDAD PARA
HERRAMIENTAS ELÉCTRICAS
AVISO
Lea todas las advertencias de seguridad,
instrucciones, ilustraciones y especificaciones
que se proporcionan con esta herramienta
eléctrica. El incumplimiento de las instrucciones
indicadas a continuación puede provocar descargas
eléctricas, incendios o lesiones graves.
Guarde todas las advertencias e instrucciones para
su consulta posterior.
El término "herramienta eléctrica" empleado en las
advertencias se refiere a su herramienta eléctrica
con funcionamiento de red (con cable) o herramienta
eléctrica con funcionamiento a batería (inalámbrica).
2.1 SEGURIDAD DE LA ZONA DE
TRABAJO
•Mantenga limpia y bien iluminada la zona
de trabajo. Las zonas desordenadas u oscuras
fomentan los accidentes.
•No utilice herramientas eléctricas en atmósferas
explosivas, como en la presencia de líquidos,
gases o polvo que puedan inflamarse. Las
herramientas eléctricas generan chispas que
pueden encender el polvo o los gases.
•Mantenga alejados a los niños y los transeúntes
mientras utilice una herramienta eléctrica. Las
distracciones pueden hacer que pierda el control.
2.2 SEGURIDAD ELÉCTRICA
•Los enchufes de las herramientas eléctricas
deben corresponder con la toma de corriente.
Nunca modifique el enchufe en modo alguno. No
utilice enchufes adaptadores con herramientas
eléctricas conectadas a tierra. La utilización de
enchufes no modificados y de tomas de corriente
adecuadas reducirá el riesgo de descarga eléctrica.
•Evite el contacto del cuerpo con superficies
conectadas a tierra, como tuberías, radiadores,
estufas y refrigeradores. Existe un riesgo
aumentado de descarga eléctrica si su cuerpo está
conectado a tierra.
•No exponga las herramientas eléctricas a la
lluvia o a condiciones de humedad. Si penetra
agua en una herramienta eléctrica, aumentará el
riesgo de descarga eléctrica.
•No abuse del cable. Nunca utilice el cable para
transportar, tirar o desenchufar la herramienta
eléctrica. Mantenga el cable alejado del calor, el
aceite, los bordes afilados o las piezas móviles.
Los cables dañados o enredados aumentan el
riesgo de descarga eléctrica.
•Cuando utilice una herramienta eléctrica en
exteriores, use un cable alargador adecuado
para uso en exterior. La utilización de un cable
adecuado para uso en exterior reduce el riesgo de
descarga eléctrica.
•Si no es inevitable el uso de una herramienta
eléctrica en un lugar húmedo, utilice un
suministro protegido por un dispositivo de
corriente residual (RCD). La utilización de un RCD
reduce el riesgo de descarga eléctrica.
2.3 SEGURIDAD PERSONAL
•Manténgase alerta, observe lo que está haciendo
y emplee el sentido común cuando utilice una
herramienta eléctrica. No utilice una herramienta
eléctrica mientras esté cansado o bajo la
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