BiGDUG BiG800 Parts list manual

COMPONENT CHECK LIST
Component Quantity
Left Front Upright 1
Left Back Upright 1
Middle Front Upright 1
Middle Back Upright 1
Right Front Upright
1
Right Back Upright
1
Side Beam With Centre Studs
2
Side Beam
3
Lower Shelf Beam
2
Foot Rest
1
Front & Back Beam
With Centre Studs
2
Back Beam
2
Cantilever top shelf beam
1
Peg Board
2
Drawer Front & Back Beam
1
Drawer Side Beam
1
Drawer Support Beam
1
Drawer Handle
1
Drawer Runner Set
1
Chipboard Deck
1
Lower Shelf Chipboard Deck
1
Cantilever Top Shelf Deck
1
MDF Drawer Base
1
Plastic Top Caps
4
Plastic Feet
4
Guide to Assembly & Usage
BiG800 Workstation With Half Width Drawer
Information
If in doubt, contact the supplier
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Read this guide thoroughly before
commencing assembly and retain for
future reference
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Before commencing assembly,
unpack carefully and check that all
components ordered are included
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Tools – Large rubber mallet, at
head screwdriver, 7mm spanner
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Caution
During assembly, ensure that:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Take care during assembly and in use,
particularly when lifting or stretching &
when using tools
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate clothing -
protective gloves and footwear are
recommended
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure these instructions are retained
for reference and that users are aware
of the rules for safe use
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Warning
Rules for safe use of shelving:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Never climb on the structure or stand
on the shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Always use safety steps to reach
high shelves
Assembly should be undertaken by a
minimum of two competent people
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure that the maximum load
carrying capacities are not exceeded
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Dispose of packaging materials
responsibly
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Do not lean or support ladders, steps,
or other objects against shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Load heavy items on the lower
shelves & lighter items on the higher
shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
This product is designed for hand
loading only
Do not use in damp or wet conditions
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Please refer to the loading information
supplied for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
If you have any missing components please take note
of the part name and contact your supplier
Workstation is safe when used responsibly.
If in doubt, contact the supplier.
G
N
LF
Build on a suitable level oor, which
is strong enough to support the load
and allow adequate working space
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
fixed to the floor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level floor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
LF
LB
MB
MF
RF
RB
A
B
C
D
E
F
G
H
I
J
K
L
D
C
E
IM
H
R
P
O
F
M
N
O
Q
P
R
S
LB
MF
MB
RF
RB
A
J
K
S
B
Q
L

Assembly – BiG800 Workstation With Half Width Drawer
Note: Illustrations not to scale
Place handle
L
onto front beam of drawer
I
. Tap with rubber mallet to secure.
Separate drawer runner set
M
into
drawer runner and drawer slider using
black release clip
Slot drawer front & back beams
I
into
the drawer sides
J
to make frame.
Knock into place with a rubber mallet
1 2 3
10 11 12
Insert short side beam
B
into the two
top keyholes of the right front upright
RF
.
To create middle frame, slot side beam
with centre studs
A
into lowest keyholes
of middle front
MF
and middle back
MB
upright. Please ensure that the side beam
A
is facing towards the outside
Slot a drawer support beam
K
into
uprights leaving two keyholes clear at the
top. Knock into place with a rubber mallet
Attach drawer runner to side of drawer
J
using screw driver and 7mm spanner.
Ensure that the screws are placed into
the outer holes on the drawer frame and
the outer holes on the drawer runner.
Please also ensure that the black drawer
release clip is facing towards the front of
the drawer frame when securing.
4 5
To make right hand side frame, slot
short side-beam
B
into right back
RB
and right front
RF
uprights. Use lowest-
level keyhole. Knock beam into place
with rubber mallet.
Slot drawer support beam
K
into the
uprights. Leave two keyholes clear at top.
Knock beam into place with a rubber mallet.
8 9
J
B
L
I
J
M
K
A
AK
Repeat steps 4 and 5 to secure second
runner onto other side of drawer frame.
6
I
Push plastic feet
S
onto the base of all
uprights.
7
RB
S
RF
B
MB MF
RF
Tip: Assemble drawer
frame on a rm at
surface

Assembly – BiG800 Workstation With Half Width Drawer
Note: Illustrations not to scale
Insert side beam
B
into top keyholes.
Knock into place with a rubber mallet.
Slot a long back beam with centre studs
F
into right back upright
RB
at the same
height as the side beam
B
. Knock into
place with a rubber mallet.
To make left hand side frame, connect
left front
LF
and left back
LB
uprights
with a side beam with centre studs
A
.
Use lowest keyholes.
13 14 15
Continue to add the middle frame
and left frame to the back beam
F
as
below. Please ensure that the middle
frame is facing the right hand frame
before securing.
Slot foot rest
D
into side beams with
centre studs
A
to join the left and
middle frame.
Join the middle frame to the right frame
with two lower shelf beams
C
using the
lowest keyholes. Knock into place with
rubber mallet.
16 17 18
A
C
F
Tip: Connect the
right hand frame to
the middle frame rst
and then attach the
left hand frame.
D
A
Tighten all screws and nuts using a at
headed screwdriver and 7mm spanner.
21
Slot long front beam
F
into the top of
all three built frames. Check positioning
and then knock into place with a rubber
mallet.
23
F
24
Slide drawer frame fully into place.
B
F
Attach drawer slider
M
to drawer
support beam
K
with 2 screws,
washers and nuts. Ensure that the
sliders extend outwards
19
KM
From the back of the drawer support
beam, leave. one clear hole and t slider
as shown below.
20
Tip: The drawer sliders must be tted into the
correct holes to allow the drawer to extend fully.
Back
Front
Repeat steps 19 to 21 to add second
drawer slider.
22

25 26 27
Place chipboard
O
onto lower shelf .
Place chipboard worktop
N
onto frame
Place peg board
H
onto tall uprights.
The lip at the bottom of the pegboard sits
behind the chipboard deck
N
.
O
NH
Assembly – BiG800 Workstation With Half Width Drawer
Insert long back beam
F
onto two
keyholes at the top of the tall uprights.
28
Loading information
BiG800 Workstation With Half Width Drawer
Shelf type Load Capacity per shelf
Worktop 400kg
Cantilever Top Shelf 100kg G200
Drawer 30kg
Maximum load per workstation BiG800 Workstation With Half Width Drawer
Up to 1525mm high 400kg
Capacities are common for all standard shelf depths.
N
Insert cantilever top shelf deck
P
P
30
Add cantilever top shelf beam
G
to the
other two keyholes at the top of the
tall uprights. Knock into place with a
rubber mallet.
29
BiG800 Workstation With Half Width Drawer
These load charts relate to workstation layouts with the following specications:
n Maximum upright height = 1525mm
nSingle workstations with a minimum of 3 levels per bay
nSimilar distances (height) between levels
n Benches are positioned on a level oor
For any other uses, please refer to your supplier for detailed
loading capacities
Workstation load capacities
Maximum permitted shelf capacities are based on UDL†.
Please note that the bench capacity may limit the maximum load per shelf:
IF YOU ARE IN ANY DOUBT REGARDING LOAD CAPACITIES, PLEASE CONTACT YOUR SUPPLIER †UDL = Uniformly Distributed Load
Place MDF base
Q
into drawer.
31 Workstation is now complete 33
Place plastic top caps
R
onto top
of bench uprights and bench is now
complete
32
Tip: the top
lip of the peg
board H sits
behind this
beam.
F
G
Q
R
Note: Illustrations not to scale