Bolens BL1740 User manual

Safe Operation Practices. Set-Up . Operation . Maintenance. Service . Troubleshooting . Warranty
OPERAToR,S MANUAL
Push Mower - Model BLl74O
AwnnNrNG
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
MTD PRODUCTS AUSTRALIA PTY LTD, P.O. BOX 376 DANDENONG VICTORIA 3175
Form N0.769-10497
(January 30,2015)
Printed ln (hina

To The 0wner
ThankYou
Thank you for.purchasing a Lawn Mower manufactured by MTD
products. lt was carefully engineered to provide excellent
performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.
All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator's
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. We reserve
1
the right to change product specifications, designs and
equipment without notice and without incurring obligation.
lf you have any problems or questions concerning the machine,
phone your local authorized MTD service dealer or contact us
directly. MTD's Customer Support telephone numbers, website
address and mailing address can be found on this page. We want
to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and /eft side of the
machine are observed from the operating position
The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer's
Owner's/Operator's Manual, packed separately with your
machine, for more information.
Table of Contents
Mai ntenance & Adjustment........
Service
Controls & Features ..........11 Troubleshooting.........
Operation. ......12 Warranty..
13
t4
t5
16
Record Product lnformation
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate the
model plate by standing at the operator's position and looking
down at the rear of the deck. This information will be necessary,
should you seek technical support via our web site, Customer
Support Department, or with a local authorized service dealer.
Mool NuMsrn
Srntnl NuMern
(ustomer Support
Please do NOT return the machine to the retoiler or deoler without first contacting the Customer Support Deportment.
lf you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
0 Visit us on the web at www.mtd.com.au
0 Call Customer Service : 1 300 951 594
0 EmailAddress: [email protected]
0 Write to us at : P.O. Box 376 Dandenong Victorla 3175 Australia
2

lmportant Safe Operation Practices 2
WARNING: This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
DANGER: This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet and throwing objects. Failure to observe the following safety instructions could
result in serious injury or death.
General 0peration
1. Read this operator's manual carefully in its entirety before
attempting to assemble this machine. Read, understand,
and follow all instructions on the machine and in the
manual(s) before operation. Keep this manual in a safe
place for future and regular reference and for ordering
replacement parts.
2. Be completely familiar with the controls and the proper use
of this machine before operating it.
3. This machine is a precision piece of power equipment,
not a plaything. Therefore, exercise extreme caution at all
times. This machine has been designed to perforrm one job:
to mow grass. Do not use it for any other purpose.
4. Never allow children under 14 years of age to operate this
machine. Children l4 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and should be trained and supervised
by an adult.
5. Only responsible individuals who are familiar with these
rules of safe operation should be allowed to use this
machine.
6. Thoroughly inspect the area where the equipment is to be
used. Remove all stones, sticks, wire, bones, toys and other
foreign objects, which could be tripped over or picked up
and thrown by the blade. Thrown objects can cause serious
personal injury.
7. Plan your mowing pattern to avoid discharge of material
toward roads, sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or obstruction,
which may cause discharged material to ricochet back
toward the operator.
8. To help avoid blade contact or a thrown object injury,
stay in operator zone behind handles and keep children,
bystanders, helpers and pets at least 75 feet (22metres)
from mower while it is in operation. Stop machine if anyone
enters area.
9. Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair
to protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
10. Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Shirts and pants that cover the arms
and legs and steel-toed shoes are recommended. Never
operate this machine in bare feet, sandals, slippery or light-
weight (e.9. canvas) shoes.
11. Do not put hands or feet near rotating parts or under the
cutting deck. Contact with blade can amputate fingers,
hands, toes and feet.
12. A missing or damaged discharge cover can cause blade
contact or thrown object injuries.
'13. Many injuries occur as a result of the mower being pulled
over the foot during a fall caused by slipping or tripping.
Do not hold on to the mower if you are falling; release the
handle immediately.
14. Never pull the mower back toward you while you are
walking. lf you must back the mower away from a wall or
obstruction first look down and behind to avoid tripping
and then follow these steps:
a. Step back from mower to fully extend your arms.
b. Be sure you are well balanced with sure footing.
c. Pull the mower back slowly, no more than half way
toward you.
d. Repeat these steps as needed.
15. Do not operate the mower while under the influence of
alcohol or drugs.
16. Do not engage the self-propelled mechanism on machines
so equipped while starting engine.
3
g
I

17. The blade control is a safety device. Never attempt to
bypass its operation. Doing so makes the safety device
inoperative and may result in personal injury through
contact with the rotating blade. The blade control must
operate easily in both directions and automatically return
to the disengaged position when released.
18. Never operate the mower in wet grass. Always be sure of
your footing. A slip and fall can cause serious personal
injury. lf you feel you are losing your footing, release the
blade control handle immediately and the blade will stop
rotating within three seconds.
'19. Mow only in daylight or good artificial light. Walk, never
run.
20. Stop the blade when crossing gravel drives, walks or roads.
21. lf the equipment should start to vibrate abnormally, stop
the engine and check immediately for the cause. Vibration
is generally a warning of trouble.
22. Shut the engine off and wait until the blade comes to
a complete stop before removing the grass catcher or
unclogging the chute. The cutting blade continues to
rotate for a few seconds after the blade control is released.
Never place any part ofthe body in the blade area until you
are sure the blade has stopped rotating.
23. Never operate mower without proper trail shield,
discharge cover, grass catcher, blade control or other safety
protective devices in place and working. Never operate
mower with damaged safety devices. Failure to do so can
result in personal injury.
24. Muffler and engine become hot and can cause a burn. Do
not touch.
25. Never attempt to make a wheel or cutting height
adjustment while the engine is running.
26. Only use parts and accessories made for this machine by
the manufacturer. Failure to do so can result in personal
injury.
27. When starting engine, pull cord slowly until resistance
is felt, then pull rapidly. Rapid retraction of starter cord
(kickback) will pull hand and arm toward engine faster than
you can let go. Broken bones, fractures, bruises or sprains
could result.
28. lf situations occur which are not covered in this manual,
use care and good judgement. Contact Customer Support
for assistance or the name of the nearest service dealer.
4
Slope 0peration
Slopes are a major factor related to slip and fall accidents, which
can result in severe injury. Operation on slopes requires extra
caution. lf you feel uneasy on a slope, do not mow it. For your
safety, use the slope gauge included as part of this manual to
measure slopes before operating this machine on a sloped or
hilly area. lf the slope is greater than 15 degrees, do not mow it.
Do:
1. Mow across the face of slopes; never up and down. Exercise
extreme caution when changing direction on slopes.
2. Watch for holes, ruts, rocks, hidden objects, or bumps
which can cause you to slip or trip. Tall grass can hide
obstacles.
3. Always be sure of your footing. A slip and fall can cause
serious personal injury. lf you feel you are losing your
balance, release the blade control handle immediately and
the blade will stop rotating within three (3) seconds.
Do Not:
1. Do not mow near drop-offs, ditches or embankments, you
could lose your footing or balance.
2. Do not mow slopes greater than 15 degrees as shown on
the slope gauge.
3. Do not mow on wet grass. Unstable footing could cause
slipping.
(hildren
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the mower
and the mowing activity. They do not understand the dangers.
Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under watchful
care of a responsible adult other than the operator.
2. Be alert and turn mower off if a child enters the area.
3. Before and while moving backwards, look behind and
down for small children.
4. Use extreme care when approaching blind corners,
doorways, shrubs, trees, or other objects that may obscure
your vision of a child who may run into the mower.
5. Keep children away from hot or running engines. They can
suffer burns from a hot muffler.
6. Never allow children under '14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and be trained and supervised by an
adult.
Srcrroru 2 - Iruponrnrur Snrr OpennroN PRACTcES

Service
Safe Handling 0f Gasoline:
1. To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive. Serious personal injury can
occur when gasoline is spilled on yourself or your clothes,
which can ignite. Wash your skin and change clothes
immediately.
2. Use only an approved gasoline container.
3. Never fill containers inside a vehicle or on a truck or trailer
bed with a plastic liner. Always place containers on the
ground away from your vehicle before filting.
4. Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. lf this is not possible,
then refuel such equipment on a trailer with a portable
container, rather than from a gasoline dispenser nozzle.
5. Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.
6. Extinguish all cigarettes, cigars, pipes and other sources
of ignition.
7. Never fuel machine indoors because flammable vapors will
accumulate in the area.
8. Never remove gas cap or add fuel while engine is hot or
running. Allow engine to cool at least two minutes before
refueling.
9. Never over fill fuel tank. Fill tank to no more than 1 inch
below bottom of filler neck to provide for fuel expansion.
10. Replace gasoline cap and tighten securely.
11. lf gasoline is spilled, wipe it off the engine and equipment.
Move machine to another area. Wait 5 minutes before
starting engine.
12. Never store the machine or fuel container near an open
flame, spark or pilot light as on a water heater, space
heater, furnace, clothes dryer or other gas appliances.
13. To reduce fire hazard, keep machine free ofgrass, leaves,
or other debris build-up. Clean up oil or fuel spillage and
remove any fuel soaked debris.
14. Allow machine to cool at least 5 minutes before storing.
General Service:
1. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless
and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the
blade and all moving parts have stopped. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting.
3. Check the blade and engine mounting bolts at frequent
intervals for proper tightness. Also, visually inspect blade
for damage (e.9., bent, cracked, worn) Replace blade with
the original equipment manufacture's (O.E.M.) blade only,
listed in this manual. "Use of parts which do not meet the
original equipment specifications may lead to improper
performance and compromise safety!"
4. Mower blades are sharp and can cut. Wrap the blade or
wear gloves, and use extra caution when servicing them.
5. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
6. Never tamper with safety devices. Check their proper
operation regularly.
7. After striking a foreign object, stop the engine, disconnect
the spark plug wire and ground against the engine.
Thoroughly inspect the mower for any damage. Repair the
damage before starting and operating the mower.
B. Never attempt to make a wheel or cutting height
adjustment while the engine is running.
9. Grass catcher components, discharge cover, and trail shield
are subject to wear and damage which could expose
moving parts or allow objects to be thrown. For safety
protection, frequently check components and replace
immediately with original equipment manufacturer's
(O.E.M.) parts only, listed in this manual. "Use of parts
which do not meet the original equipment specifications
may lead to improper performance and compromise
safety!"
10. Do not change the engine's governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed ofthe engine.
'l l. Check fuel line, tank, cap, and fittings frequently for cracks
or leaks. Replace if necessary.
12. Do not crank engine with spark plug removed.
13. Maintain or replace safety and instruction labels, as
necessary.
14. Observe proper disposal laws and regulations. lmproper
disposal of fluids and materials can harm the environment.
Do not modify engine
To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.
Srcrroru 2 - lmponrnrur Snre OprnmoN PRAcrcEs 5

t'
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.
READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
::.:a-:4.-.- '4.
#DANGER - ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover
or grass catcher is in its proper place. lf damaged, replace immediately.
Aw DANGER - BYSTANDERS
Do not mow when children or others are around.
?
t'B/ DANGER - HAND/ FOOT CUT
Keep hands and feet away from rotating parts.
JDANGER - THROWN DEBRIS
Remove objects that can be thrown by the blade in any direction. Wear safety glasses.
'M DANGER - SLOPES
Use extra caution on slopes. Do not mow slopes greater than 15
WARNING-GASOLINE IS FLAMMABLE
Allow the engine to cool at least two minutes before refueling.
o
,(I\ WARNING- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
>.
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WARNING- HOT SURFACE
Engine parts, especially the muff1e1 become extremely hot during operation. Allow engine
and muffler to cool before touching.
@IMPORTANT-BLADE CONTROL
Release the blade control to stop the engine and blade
AWARNING: Your Responsibility-Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
6Srcrroru 2 - luponrnnr Snre OpennloN PRACIcEs
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r-l

Assembly & Set-Up
Contents of Carton
One Lawn Mower
One Lawn Mower Operator's Manual
One Grass Catcher
One Engine Operator's Manual
3
Two Rear Discharge Plugs
Assembly
NOIE:This unit is shipped without gasoline or oil in the engine.
Fill up with gasoline and oil as instructed in the accompanying
engine manual BEFORE operating your mower.
Handle
1. Remove any packing material which may be between
upper and lower handles.
2. Remove wing nuts, flat washers and carriage bolts from
handle as shown in Fig. 3-1. Do not loosen or remove
adjacent wing nuts and carriage bolts.
Figure 3-1
When stabilizing mower so it doesn't move, pivot upper
handle and lower handle back as shown in Fig. 3-2.
Do not crimp cable while lifting the handles.
4. Align holes in lower handles with holes in handle brackets.
Secure the lower handle in place with the wing nuts,
flat washers and carriage bolts removed in step 2.
Remember to tighten the two adjacent wing nuts as well.
See Fig 3-2.
Figure 3-2
5. Pivot upper handle until it is in line with lower handle.
Tighten the wing nuts securely to secure the upper handle
in place.
3
il 8Figure 3-3

6. The rope guide is attached to the right side of the upper
handle. Follow steps below to attach the starter rope
handle to the rope guide. See Fig.3-4.
a. Hold blade control against upper handle.
b. Slowly pull starter rope handle from engine and slip
starter rope into the rope guide.
c. Use cable guide to secure cable to lower handle.
b. Place grass catcher hooks onto the rear door pivot
and press them to ensure they sit in place as
shown in Fig 3-6. Let go of discharge door so that
it [ests on the grass catcher.
Figure 3-6
To remove grass catcher, lift rear discharge door on the mower.
Lift grass catcher up and ofthe rear door pivot.
Release rear discharge door to allow it to close rear opening of
mower,
Rear Grass Discharge without Grass Catcher
This mower is so designed that it allows rear discharging grass
clippings without grass catcher.
1. Follow steps below to assemble the rear discharge plugs.
a. Lift rear discharge door.
b. lnsert the rear discharge plugs into the two
rectangular holes in the bracket.
c. Let go ofthe discharge door so that it rests on the
plugs.
Figure 3-7
Srcrron 3 -Assrt4arv & Srr-Up
Figure 3-4
Grass Catcher
1. Follow steps below to assemble the grass catcher.
a. Slip plastic channel of grass bag over hooks on the
frame. See Fig. 3-5.
Figure 3-5
Follow steps below to attach the grass catcher
a. Lift rear discharge door.
2.
\:
T
-... :.
:t
9

Adjustments
(utting Height
There is a cutting height adjustment lever located above the
rear right wheel.
1. Pull the height adjustment lever towards wheel.
2. Move lever to desired position for a change in cutting
height. See Fig.3-8.
Figure 3-8
?Release lever towards deck.
IMPORTANT: For rough or uneven lawns, move the
height adjustment levers to a higher position. This will
stop scalping or grass.
Handle Height
For convenience of operation, you may need to adjust the
handle height. Follow the steps below to adjust the handle
height.
1. Remove wing nuts and carriage bolts from handle.
See Fig. 3-9.
2. Position the handle in one of the three positions that is
most comfortable.
3. Secure into position with wing nuts and carriage bolts
removed earlier.
Figure 3-9
Set-Up
Gas and Oil Fill-Up
Refer to the separate engine owner's manual for additional
engine information.
l. Add oil provided before starting unit for the first time out
ofthe box.
2. Service the engine with gasoline as instructed in the
separate engine owner's manual.
WARNING: Use extreme care when handling
gasoline. Gasoline is extremely flammable and the
vapors are explosive. Never fuel the machine
indoors or while the engine is hot or running.
Extinguish cigarettes, cigars, pipes and other
sources of ignition.
10 Srcroru 3 -AssrN4eLv & SEr-Up

Controls and Features 4
Blade Control
Recoil Starter
Grass Catcher.- +
Cutting
Adjustment
Lever
Figure 4-1
Blade Control
The blade control is attached to the upper handle of the mower.
Depress and squeeze it against the upper handle to operate the
unit. Release it to stop engine and blade,
Grass (atcher
The grass catcher, located at the rear of the mower, is used to bag
the grass clippings for disposal at another site. Once the bag is
full, remove it up through the handles using the strap provided
and empty it before any further mowing.
WARNING: This blade control is a safety device.
Never attempt to bypass its operations.
Cutting Height Adjustment Lever
The adjustment lever is located on the right rear wheel. To
adjust the cutting height, refer to the "Assembly & Set Up"
Secti cn,
Recoil Starter
The recoil starter is attached to the right upper handle. Stand
behind the unit and pull the recoil starter rope to start the unit.
11

0peration 5
Starting & Stopping Engine
Refer to the Engine Operator's manual packed with your lawn
mower for instructions on starting and stopping the engine.
Using Your lawn Mower
Be sure lawn is clear of stones, sticks, wire, or other objects
which could damage lawn mower or engine. Such objects could
be accidently thrown by the mower in any direction and cause
serious personal injury to the operator and others.
WARNING: The operation of any lawn mower can
result in foreign objects being thrown into the eyes,
which can damage your eyes severely. Always wear
safety glasses while operating the mower, or while
performing any adjustments or repairs on it.
Using Grass Catcher
You can use the grass catcher to collect clippings while you are
operating the mower.
1. Attach grass catcher following instructions in the
"Assembly & Set-Up" section. Grass clippings will
automatically collect in bag as you run mower. Operate
mower till grass bag is full.
2. Stop engine completely by releasing the blade control.
Make sure that the unit has come to a complete stop.
3. Lift discharge door and pull grass bag up and away from
the mower to remove the bag. Dispose of the grass
clippings and reinstall the bag when complete.
WARNING: lf you strike a foreign object, stop the
engine. Remove wire from the spark plug,
thoroughly inspect mower for any damage, and
repair damage before restarting and operating.
Extensive vibration of mower during operation is an
indication of damage. The unit should be promptly
inspected and repaired.
12

Maintenance & Adjustments 6
Maintenance
General Recommendations
. Always observe safety rules when performing any
maintenance.
. The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from warranty, operator must maintain
the lawn mower as instructed here.
. Changing of engine-governed speed will void engine
warranty.
. All adjustments should be checked at least once each
season.
. Periodically check allfasteners and make sure these are
tight.
n WARNING: Always stop engine, disconnect spark
A ffi,,", ;:;ii:i"?I;l?ffi l"ifffi*orm ns
Lubrication
1. Lubricate pivot points on the blade control at least once a
season with light oil. The blade control must operate freely
in both directions. See Fig. 6-1.
2. Follow the accompanying engine manual for lubrication
. schedule and instruction for engine lubrication.
Deck Care
Clean underside of the mower deck after each use to prevent
build-up of grass clippings or other debris. Follow steps below
for this job.
1. Disconnect spark plug wire. Drain gasoline from lawn
mower or place a piece of plastic under the gas cap.
2. Tip mower so that it rests on the housing. Keep the side
with the air cleaner facing up. Hold mower firmly.
WARNING: Never tip the mower more than 90" in
any direction and do not leave the mower tipped for
any length of time. Oil can drain into the upper part
of the engine causing a starting problem.
Scrape and clean the underside of the deck with a suitable
tool-
Pttt the mower back on its wheels on the qround if ycu had
pLrt plastic underthe gas cap earlier, make sure to rero\e rt
no\ /.
Figure 6-1
Engine Care
A list of key engine maintenance jobs required for good
performance by the mower is given below. Follow the
accompanying engine manualfor a detailed list and instructions.
. Maintain oil level as instructed in engine manual.
. Service air cleaner every 25 hours under normal conditions.
Clean every few hours under extremely dusty conditions.
Poor engine performance and flooding usually indicates
that the air cleaner should be serviced. To service the air
cleaner, refer to the engine manual.
. Clean spark plug and reset the gap once a season. Spark
plug replacement is recommended at the start of each
mowing season. Check engine manual for correct plug
type and gap specifications.
. Clean engine regularly with a cloth or brush. Keep the
top of the engine clean to permit proper air circulation.
Remove all grass, dirt, and combustible debris from muffler
area.
3.
4.
13
E

Service
Blade Care
WARNING: When removing the cutting blades
for replacement, protect your hands with a pair of
heavy gloves or use a heavy rag to hold the blade.
Periodically inspect the blade adapter for cracks, especially if you
strike a foreign object. Replace when necessary. Follow the steps
below for blade service.
1. Disconnect spark plug boot from spark plug. Turn mower
on its side making sure that the air filter and the carburetor
are facing up.
2. Remove the bolt and the flat washer which hold the blade
assembly and the blade adapter to the engine crankshaft.
Figure 7-1
Remove blade assembly and adapter from the crankshaft.
WARNING: An unbalanced blade will cause
excessive vibration when rotating at high speeds. lt
may cause damage to mower and could break
causing personal injury.
It is recommended that the blades are replaced in pairs as
per the following steps.
a. Remove each swing blade by removing the locking
nut, flat washer, wave washer and hex bolt
(hardware kit) which attach it onto the blade disc.
b. Discard the worn blades.
c. Attach the new swing blades with a new hardware
kit for each, following the assembly instructions
shown in Fig.7-2.
7
Figure 7-2
5. Lubricate the engine crankshaft and the inner surface of
biade adapter with light oil. Slide the blade adapter onto
the engine crankshaft. Place the blade assembly on the
adapter such that the side of the blade without a wing
faces the ground when the mower is in the operating
position. Make sure that the blade assembly is aligned and
seated on the blade adapter flanges. See Fig. 7-1 inset.
6. Place flat washer on the blade.
7. Replace hex bolt and tighten with a torque of 38 fti lb (52 Nm)
Minimum to 50 ftllb (68 Nm) Maximum.
To ensure safe operation of your mower, periodically check the
blade,bolt for correct torque.
0ff-Season Storage
The following steps should be taken to prepare your lawn mower
for storage.
. Clean and lubricate mower thoroughly as described in the
lubrication instructions.
. Coat mower's cutting blade with chassis grease to prevent
ru sti n g.
. Refer to engine manual for correct engine storage
i nstructions.
. Do not use a pressure washer or garden hose to clean your
unit.
. Store mower in a dry, clean area. Do not store next to
corrosive materials, such as fertilizer.
When storing any type of power equipment in a poorly
ventilated or metal storage shed, care should be taken to
rust-proof the equipment. Using a light oil or silicone, coat the
equipment, especially cables and all moving parts of your lawn
mower before storage.
3
4.
<-- Nut
Flat washer------>
<- Blade Disc
<- Bolt
Swing Blade -------->
Wave Washer
->
H
Flat Washer Bolt
ly
Ad
14
E
U

Troubleshooting 8
Problem Cause Remedy
Engine Fails to start 1. Blade control disengaged.
2. Sparkplug bootdisconnected.
3. Fuel tank empty or stale fuel.
4. Engine not primed (if equipped with primer).
5. Faulty spark plug.
6. Blocked fuel line.
7. Engine flooded.
8. Fuel valve (if equipped) closed.
9. Engine not choked (if equipped with choke). ]
1. Engage blade control.
2. Connect wire to spark boot.
3. Fill tank with clean, fresh gasoline.
4. Prime engine as instructed in the Operation
section.
5. Clean, adjust gap, or replace.
6. Clean fuel line.
7. Wait a few minutes to restart, but do not
prime.
8. Open fuel valve. See engine manual.
9. Choke engine. See engine manual.
Engine runs erratic 1. Spark plug boot loose.
2. Blocked fuel line or stale fuel.
3. Vent in gas cap plugged.
4. Water or dirt in fuel system.
5. Dirty air cleaner.
6. Unit running with CHOKE (if equipped)
applied.
1 . Connect and tighten spark plug boot.
2. Clean fuel line; fill tank with clean, fresh
gasoline.
3. Clear vent.
4. Drain fuel tank. Refill with fresh fuel.
5. Refer to engine manual.
6. Push CHOKE knob in.
Engine overheats 1. Engine oil level low,
2. Air flow restricted.
1. Fill crankcase with proper oil.
2. Clean area around and on top ofengine.
Occasional skips
(hesitates) at
high speed
1. Spark plug gap too close. 1. Adjust gap to.030".
ldles poorly 1. Spark plug fouled, faulty, or gap too wide.
2. Dtty air cleaner.
'1. Reset gap to .030" or replace spark plug.
2. Refer to engine manual.
Excessive Vibration 1. Cutting blade loose or unbalanced.
2. Bent cutting blade.
1. Tighten blade and adapter. Balance blade
2. See an authorized service dealer.
Mowerwill not
cut grass 1. Wet grass.
2. Excessively high grass.
3. Dull blade.
1. Do not mow when grass is wet; wait until
later to cut.
2. Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting path.
3. Replace blades.
Uneven cut L ',',/reels not positioned correctly,
2. Dull blace
1. Place front and rear wheels in same height
position.
2. Replace blades.
15

Warranty Conditions- Australia (Not applicable to other Regions)
The benefits given to you under this warranty are in addition to other rights and remedies that you have under Australian law in relation to
the goods.
MTD Products Australia Pty Ltd warrants that this machine is free from defects in material and workmanship. This warranty is limited to
repairing or replacing any part which appears upon inspection by MTD Products Australia Pty Ltd or its agent to be defective in material or
workmanship.
A separate warranty is provided in respect of the engine for this machine. Refer to the engine warranty statement in the Engine Owner's
Manual which has been included with this machine.
For domestic use, this warranty will apply for a period of 2 years from date of purchase. Warranty for com mercial or industrial use is
90days from the date of purchase. ln the event of dispute, MTD Products Australia Pty Ltd will determine whether the machine was used
for domestic, commercial or industrial use.
All costs associated with claiming under this warranty must be borne by you, including transport costs incurred in the repair or
replacement of any defective part.
This warranty excludes fair wear and tear and any damage caused by misuse or abuse. Parts such as Blades, Bump Knobs, Outer Spools,
Cutting Line, lnner Reels, Starter Pulley, Starter Ropes, Drive Belts, Saw Blades, Guide Bars, Cultivator Tines, Spark Plugs, Carburettor
Adjustments and Filters which can be subjected to use beyond their normal intended working capacity are also excluded.
This warranty is void if alterations are made to the machine without MTD Products Australia Pty Ltd prior written authority.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or
refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the
goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU WILL NEED TO TAKE YOUR PRODUCT AND YOUR PROOF OF PURCHASE
TO AN AUTHORISED MTD PRODUCTS SERVICE PARTNER. YOUR NEAREST MTD PRODUCTS SERVICE PARTNER CAN BE FOUND at
www. mtd.com.au. AIISERVICING AND REPAIRS MUST USE GENUINE SPARE PARTS OR YOUR WARRANTY WILL BE VOID.
For your Record:
Retailers Name:...............
Phone No:
Serial No:
,|
Address: ...-
Model No:
Date of Purchase: .............
.i .T (- : r).,
:i L)' ._' t -'
i
'MTD Products Australia Pty Ltd.
Postal Address: PO. Box 376 Dandenong.Vic. 3175
Business Address: 6 Zenith Road, Dandenong. Vic. 3'l 75 and 97 Trade Street. Lytton. Q|d.4178
Email Address: [email protected]
Customer Service Phone: [phone]
o (opyright 2012
04016921
Revision 02.12.2015
MTD 4.8.N.96 004873 572