BRP can-am OUTLANDER 2024 Manual

PRINTED IN CANADA.
OUTLANDER AND
OUTLANDER MAX
OPERATOR’S
GUIDE
Includes Safety, Use and Maintenance
Information
2024
WARNING
Read this operator’s guide thoroughly. It contains important safety
information.
Minimum recommended operator age: 16 or older.
Keep this operator’s guide with the vehicle at all times.
The removal or modification of evaporative emission-related parts on
this OHRV is illegal.
Violators may be subject to civil and/or criminal penalties under Cali-
fornia and federal law.
219002342 Original
Instructions
WARNING
THIS VEHICLE CAN BE HAZARDOUS TO OPERATE.
A collision or rollover can occur quickly, even
during routine maneuvers such as turning and
driving on hills or over obstacles, if you fail to take
proper precautions.
SEVERE INJURY OR DEATH
can result if you do not follow these instructions:
•BEFORE YOU OPERATETHIS VEHICLE, READ THIS
OPERATOR’S GUIDE, ALL ON
PRODUCT SAFETY LABELS
AND WATCH THE SAFETY
VIDEO.
• NEVER OPERATE THIS VEHICLE
WITHOUT PROPER
INSTRUCTIONS.
Complete a certied training course.
• DO NOT EXCEED VEHICLE SEATING CAPACITY
• FOR 1UP MODELS, NEVER CARRY A PASSENGER.
You increase your risk of losing control if you
carry a passenger.
• NEVER OPERATE THIS VEHICLE ON A PAVED
SURFACE.
You increase your risk of losing control if you
operate this vehicle on pavement.
• NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS.
You can collide with another vehicle if you
operate this vehicle on a public road.
• OPERATOR AND PASSENGER (MAX models)
SHOULD ALWAYS WEAR AN APPROVED HELMET,
eye protection, and protective clothing.
• NEVER USE WITH DRUGS OR ALCOHOL. They slow
reaction time and impair judgment.
• NEVER OPERATE THIS VEHICLE AT EXCESSIVE
SPEEDS.
You increase your risk of losing control if you
operate this vehicle at speeds too fast for the
terrain, visibility conditions, or your experience.
• NEVER ATTEMPT WHEELIES, JUMPS, OR OTHER
STUNTS.
®TM and the BRP logo are trademarks of BOMBARDIER
RECREATIONAL PRODUCTS INC. or its affiliates.
©2023 BOMBARDIER RECREATIONAL PRODUCTS INC.
ALL RIGHTS RESERVED.
www.brp.com
SSKKII--DDOOOO®® SSEEAA--DDOOOO®® CCAANN--AAMM®®
LLYYNNXX®® RROOTTAAXX®® AALLUUMMAACCRRAAFFTT®®
MMAANNIITTOOUU®® QQUUIINNTTRREEXX®®
219002342
219002342

WWAARRNNIINNGG
YYOOUURR VVEEHHIICCLLEE CCAANN BBEE HHAAZZAARRDDOOUUSS TTOO OOPPEERRAATTEE.. AA ccoollllii--
ssiioonn oorr rroolllloovveerr ccaann ooccccuurr qquuiicckkllyy,, iiff yyoouu ffaaiill ttoo ttaakkee pprrooppeerr pprree--
ccaauuttiioonnss,, eevveenn dduurriinngg rroouuttiinnee mmaanneeuuvveerrss ssuucchh aass ttuurrnniinngg aanndd
ddrriivviinngg oonn hhiillllss oorr oovveerr oobbssttaacclleess..
FFoorr yyoouurr ssaaffeettyy,, uunnddeerrssttaanndd aanndd ffoollllooww aallll tthhee wwaarrnniinnggss ccoonn--
ttaaiinneedd iinn tthhiiss ooppeerraattoorr’’ss gguuiiddee aanndd oonn tthhee llaabbeellss oonn yyoouurr vvee--
hhiiccllee.. FFaaiilluurree ttoo ffoollllooww tthheessee wwaarrnniinnggss ccaann rreessuulltt iinn SSEEVVEERREE
IINNJJUURRYY OORR DDEEAATTHH..
KKeeeepp tthhiiss ooppeerraattoorr’’ss gguuiiddee wwiitthh tthhee vveehhiiccllee aatt aallll ttiimmeess..
WWAARRNNIINNGG
DDiissrreeggaarrddiinngg aannyy ooff tthhee ssaaffeettyy pprreeccaauuttiioonnss aanndd iinnssttrruuccttiioonnss
ccoonnttaaiinneedd iinn tthhee OOppeerraattoorrss’’ss GGuuiiddee,, SSAAFFEETTYY VVIIDDEEOO aanndd oonn
pprroodduucctt ssaaffeettyy llaabbeellss ccoouulldd ccaauussee iinnjjuurryy iinncclluuddiinngg tthhee ppoossssiibbiilliittyy
ooff ddeeaatthh..
WWAARRNNIINNGG
TThhiiss vveehhiiccllee mmaayy eexxcceeeedd tthhee ppeerrffoorrmmaannccee ooff ootthheerr vveehhiicclleess yyoouu
mmaayy hhaavvee rriiddddeenn iinn tthhee ppaasstt.. TTaakkee ttiimmee ttoo ffaammiilliiaarriizzee yyoouurrsseellff
wwiitthh yyoouurr nneeww vveehhiiccllee..
CCAALLIIFFOORRNNIIAA PPRROOPPOOSSIITTIIOONN 6655 WWAARRNNIINNGG
WWAARRNNIINNGG
OOppeerraattiinngg,, sseerrvviicciinngg aanndd mmaaiinnttaaiinniinngg aann ooffff--rrooaadd vveehhiiccllee ccaann
eexxppoossee yyoouu ttoo cchheemmiiccaallss iinncclluuddiinngg eennggiinnee eexxhhaauusstt,, ccaarrbboonn
mmoonnooxxiiddee,, pphhtthhaallaatteess,, aanndd lleeaadd,, wwhhiicchh aarree kknnoowwnn ttoo tthhee SSttaattee
ooff CCaalliiffoorrnniiaa ttoo ccaauussee ccaanncceerr aanndd bbiirrtthh ddeeffeeccttss oorr ootthheerr rreepprroo--
dduuccttiivvee hhaarrmm.. TToo mmiinniimmiizzee eexxppoossuurree,, aavvooiidd bbrreeaatthhiinngg eexxhhaauusstt,,
ddoo nnoott iiddllee tthhee eennggiinnee eexxcceepptt aass nneecceessssaarryy,, sseerrvviiccee yyoouurr vvee--
hhiiccllee iinn aa wweellll--vveennttiillaatteedd aarreeaa aanndd wweeaarr gglloovveess oorr wwaasshh yyoouurr
hhaannddss ffrreeqquueennttllyy wwhheenn sseerrvviicciinngg yyoouurr vveehhiiccllee.. FFoorr mmoorree iinnffoorr--
mmaattiioonn ggoo ttoo
wwwwww..pp6655wwaarrnniinnggss..ccaa..ggoovv//pprroodduuccttss//ppaasssseennggeerr--vveehhiiccllee..
All rights reserved. No parts of this operator’s guide may be repro-
duced in any form without the prior written permission of Bombardier
Recreational Products Inc.
©Bombardier Recreational Products Inc. (BRP) 2023

1
Deutsch
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verfügbar. Bitte wenden Sie sich an Ihren Händler oder besuchen Sie:
www.operatorsguides.brp.com
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.
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2
Covered Models
1–UP models 2–UP models
Outlander 500 STD 2WD
Outlander 500 STD 4x4
Outlander 500 DPS 4x4 Outlander MAX 500 DPS 4x4
Outlander 700 STD 4x4
Outlander 700 DPS 4x4
Outlander 700 XT 4x4
Outlander MAX 700 DPS 4x4
Outlander MAX 700 XT 4x4
Outlander PRO HD5 STD 4x4
Outlander PRO HD5 HUNTING
EDITION 4x4
Outlander PRO HD5 XU 4x4
Outlander PRO HD7 STD 4x4
Outlander PRO HD7 HUNTING
EDITION 4x4
Outlander PRO HD7 XU 4x4
In Canada, products are distributed and serviced by Bombardier Rec-
reational Products Inc. (BRP).
In the USA, products are distributed and serviced by BRP US Inc.
In the European Economic Area (which is comprised of the member
states of the European Union plus the United Kingdom, Norway, Ice-
land and Liechtenstein), the Commonwealth of the Independent
States (including Ukraine and Turkmenistan) and Turkey, products
are distributed and serviced by BRP European Distribution S. A. and
other affiliates or subsidiaries of BRP.
For all other countries, products are distributed and serviced by Bom-
bardier Recreational Products Inc. (BRP) or its affiliates.
OPERATOR’S GUIDE

3
While reading this Operator’s Guide, remember that:
WWAARRNNIINNGG
IInnddiiccaatteess aa ppootteennttiiaall hhaazzaarrdd wwhhiicchh,, iiff nnoott aavvooiiddeedd,, ccoouulldd rreessuulltt
iinn sseerriioouuss iinnjjuurryy oorr ddeeaatthh..
OPERATOR’S GUIDE

4
TTAABBLLEE OOFF CCOONNTTEENNTTSS
GGEENNEERRAALL IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL IINNFFOORRMMAATTIIOONN ........................................................................................ 1122
Know Before you Go .................................................12
Safety Messages .....................................................13
About this Operator’s Guide .........................................13
SSAAFFEETTYY IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL PPRREECCAAUUTTIIOONNSS ...................................................................................... 1166
Avoid Carbon Monoxide Poisoning .................................16
Avoid Gasoline Fires and Other Hazards ..........................16
Avoid Burns from Hot Parts..........................................17
Accessories and Modifications ......................................17
SSPPEECCIIAALL SSAAFFEETTYY MMEESSSSAAGGEESS............................................................................ 1188
2–UP Models – Driver’s Responsibilities ...........................20
2–UP Models – Passenger’s Responsibility........................21
European Community ................................................21
OOPPEERRAATTIIOONN WWAARRNNIINNGGSS .......................................................................................... 2222
Vehicle on Paved Surfaces ..........................................27
PPRREE--RRIIDDEE IINNSSPPEECCTTIIOONN CCHHEECCKK LLIISSTT .......................................................... 5500
What to Do Before Starting the Engine (Key OFF) ................50
What to Do Before Starting the Engine (Key ON) .................51
What to Do After the Engine is Started .............................52
RRIIDDIINNGG TTHHEE VVEEHHIICCLLEE.................................................................................................. 5533
Riding Gear............................................................54
Carrying a Passenger ................................................55
Recreational Riding...................................................56
Environment...........................................................57
Design Limitation .....................................................57
Off-Road Operation...................................................58
Riding Techniques....................................................58
MMOOVVIINNGG LLOOAADDSS AANNDD DDOOIINNGG WWOORRKK ............................................................ 6699
Working with Your Vehicle . ..... .... ... .... .... .... .... .... ..... .... .69
Carrying Loads........................................................69
Loading the Cargo Racks ...... ..... .... .... ..... ..... .... .... ..... ..71
Hauling a Load........................................................71
Pulling a Trailer .......................................................72
IIMMPPOORRTTAANNTT OONN--PPRROODDUUCCTT LLAABBEELLSS((CCAANNAADDAA//UUNNIITTEEDD
SSTTAATTEESS)) .................................................................................................................................... 7744
Safety Hang Tag......................................................74
Safety Labels..........................................................76
Safety Compliance Hang Tag .......................................95
IIMMPPOORRTTAANNTT OONN--PPRROODDUUCCTT LLAABBEELLSS ((AALLLL CCOOUUNNTTRRIIEESS EEXX--
CCEEPPTT CCAANNAADDAA//UUNNIITTEEDD SSTTAATTEESS)).................................................................... 9966
Safety Pictogram......................................................96

5
RREEPPOORRTTIINNGG SSAAFFEETTYY DDEEFFEECCTTSS......................................................................111177
VVEEHHIICCLLEE IINNFFOORRMMAATTIIOONN
PPRRIIMMAARRYY CCOONNTTRROOLLSS................................................................................................112200
HANDLEBAR .......................................................122
THROTTLE LEVER ................................................ 122
BRAKE LEVER .....................................................122
BRAKE LOCK LEVER ............................................. 123
Brake Pedal .........................................................125
Engine Stop Switch................................................. 126
IGNITION SWITCH AND KEYS................................... 127
RF D.E.S.S. KEY AND POST ..................................... 128
SSEECCOONNDDAARRYY CCOONNTTRROOLLSS......................................................................................113300
THROTTLE LEVER CONTROL HOUSING ..................... 132
Shift Lever ...........................................................139
Multifunction Switch ................................................ 141
Winch Control Switch – MTC Models (if equipped) ............. 154
Horn Button..........................................................154
EEQQUUIIPPMMEENNTT ........................................................................................................................115566
SEAT.................................................................156
PASSENGER BACKREST ........................................ 159
PASSENGER’S GRAB HANDLES ............................... 159
FOOTPEGS.........................................................160
FRONT STORAGE COMPARTMENT ........................... 162
TOOL KIT............................................................165
CONSOLE...........................................................166
GLOVE BOX ........................................................ 169
SIDE PANEL ........................................................173
12–VOLT POWER OUTLET....................................... 175
CARGO RACKS ....................................................176
WINCH (If Equipped) ... .... .... ..... .... ..... .... .... .... ..... .... . 177
RECOVERY HOOKS............................................... 178
TRAILER HITCH....................................................179
44..55”” DDIIGGIITTAALL DDIISSPPLLAAYY................................................................................................118811
Multifunction Display ............................................... 181
Indicator Lamps ..... .... .... .... .... .... ..... .... .... .... .... .... ... 186
Settings ..............................................................187
DDRRIIVVIINNGG AAIIDD TTEECCHHNNOOLLOOGGIIEESS ((IIFF EEQQUUIIPPPPEEDD))................................119900
ABS (Anti-lock Brake System)..................................... 190
eCBS (Electronic Combined Brake System)..................... 190
BTC (Brake Traction Control) ..................................... 190
DTC (Drag Torque Control)........................................ 190
FFUUEELL............................................................................................................................................119911
FUEL REQUIREMENTS........................................... 191
Vehicle Fueling Procedure......................................... 192
BBRREEAAKK--IINN PPEERRIIOODD ........................................................................................................119944
Operation During Break-In......................................... 194
TABLE OF CONTENTS

6
BBAASSIICC PPRROOCCEEDDUURREESS................................................................................................119955
Waking Up the Electrical System ................................. 195
Starting the Engine ................................................. 195
Changing Gear Selection .......................................... 196
Parking the Vehicle and Applying the Parking Brake ........... 196
SSPPEECCIIAALL PPRROOCCEEDDUURREESS ........................................................................................119988
Fuel Flooded Engine ............................................... 198
Water Into the CVT .................................................198
Vehicle is Turned Over . .. .... ... ... .... .. ..... .. ... .... ... .... ... .. 200
Vehicle is Immersed in Water ..................................... 200
TTUUNNEE YYOOUURR RRIIDDEE ..........................................................................................................220022
Suspension Adjustment Guidelines............................... 202
Suspension Factory Settings ...................................... 203
Suspension Adjustments........................................... 203
Dynamic Power Steering (DPS) Assist Level Adjustment (Models
with DPS)............................................................205
LLIIFFTTIINNGG TTHHEE VVEEHHIICCLLEE..............................................................................................220077
General Safety Information for Lifting............................. 207
TTRRAANNSSPPOORRTTIINNGG TTHHEE VVEEHHIICCLLEE ......................................................................221100
Using Vehicle Power to Climb Onto Transporting Equipment . 212
Using a Winch to Pull Vehicle Onto Transporting Equipment.. 212
Securing Vehicle for Transport .................................... 213
Getting Vehicle Out of Trailer...................................... 215
MMAAIINNTTEENNAANNCCEE
MMAAIINNTTEENNAANNCCEE SSCCHHEEDDUULLEE ................................................................................221188
EPA Regulation - Canadian and USA Vehicles ................. 218
Air Filter Maintenance Guideline .................................. 219
Types of Usage .....................................................219
Maintenance Schedule............................................. 221
Maintenance Records .. ...... .... .... ...... .... ....... .... ....... .. 237
MMAAIINNTTEENNAANNCCEE PPRROOCCEEDDUURREESS........................................................................224466
Resetting the Message: Maintenance Required ................ 246
AIR FILTER .........................................................246
ENGINE OIL.........................................................252
ENGINE OIL FILTER...............................................256
Fuel Vent Breather Filter ........................................... 258
Evaporative Emission System Pre-Filter (If Equipped) ......... 260
Radiator..............................................................262
ENGINE COOLANT................................................264
EXHAUST SYSTEM................................................269
GEARBOX...........................................................271
FRONT DIFFERENTIAL ........................................... 274
Rear Final Drive.....................................................277
THROTTLE CABLE ................................................279
SPARK PLUGS.....................................................283
CVT COVER ........................................................284
TABLE OF CONTENTS

7
DRIVE BELT ........................................................288
DRIVE AND DRIVEN PULLEYS .... ....... ..... ....... ....... .... 292
BATTERY ...........................................................292
FUSES...............................................................296
LIGHTS ..............................................................299
Drive Shaft Bellow and Protector.................................. 301
WHEEL BEARING..................................................302
WHEELS AND TIRES.............................................. 302
STEERING ..........................................................304
SUSPENSION ......................................................304
BRAKES.............................................................305
VVEEHHIICCLLEE CCAARREE ................................................................................................................330099
Vehicle Cleaning and Protection .................................. 309
SSTTOORRAAGGEE AANNDD PPRREESSEEAASSOONN PPRREEPPAARRAATTIIOONN ..................................331111
Storage ..............................................................311
Preseason Preparation............................................. 312
TTEECCHHNNIICCAALL IINNFFOORRMMAATTIIOONN
VVEEHHIICCLLEE IIDDEENNTTIIFFIICCAATTIIOONN ..................................................................................331144
Vehicle Identification Number ..................................... 314
Engine Identification Number (EIN) ............................... 316
CCOOMMPPLLIIAANNCCEE HHAANNGG TTAAGG ......................................................................................331177
EPA Certification.................................................... 317
CCOOMMPPLLIIAANNCCEE LLAABBEELL..................................................................................................331188
Emission Control Information (Typical)........................... 318
Regulation (EU) 2016/1628 applicable for Non-Road Mobile
Machineries .........................................................319
ANSI/SVIA Compliance ............................................ 319
Ethanol Compliance Pictogram ................................... 319
TTEECCHHNNIICCAALL IINNFFOORRMMAATTIIOONN LLAABBEELL..............................................................332200
Air Filter Maintenance Label ....................................... 320
TABLE OF CONTENTS

8
EEVVAAPPOORRAATTIIVVEE EEMMIISSSSIIOONN CCOONNTTRROOLL SSYYSSTTEEMM................................332211
RRAADDIIOO FFRREEQQUUEENNCCYY DDIIGGIITTAALLLLYY EENNCCOODDEEDD SSEECCUURRIITTYY SSYYSS--
TTEEMM ((RRFF DD..EE..SS..SS.. KKEEYY))..............................................................................................332222
NNOOIISSEE EEMMIISSSSIIOONN CCOONNTTRROOLL SSYYSSTTEEMM RREEGGUULLAATTIIOONN ((CCAANNAA--
DDAA//UUNNIITTEEDD SSTTAATTEESS)) ..................................................................................................332233
NNOOIISSEE EEMMIISSSSIIOONN AANNDD VVIIBBRRAATTIIOONN VVAALLUUEESS ((AALLLL CCOOUUNNTTRRIIEESS
EEXXCCEEPPTT CCAANNAADDAA//UUNNIITTEEDD SSTTAATTEESS)) ..........................................................332244
EECC--DDEECCLLAARRAATTIIOONN OOFF CCOONNFFOORRMMIITTYY........................................................332255
UUKK--DDEECCLLAARRAATTIIOONN OOFF CCOONNFFOORRMMIITTYY........................................................332266
EEAACC DDEECCLLAARRAATTIIOONN OOFF CCOONNFFOORRMMIITTYY ....................................................332277
TTEECCHHNNIICCAALL SSPPEECCIIFFIICCAATTIIOONNSS
TTEECCHHNNIICCAALL SSPPEECCIIFFIICCAATTIIOONNSS..........................................................................333300
TTRROOUUBBLLEESSHHOOOOTTIINNGG
TTRROOUUBBLLEESSHHOOOOTTIINNGG GGUUIIDDEELLIINNEESS..............................................................334444
Abnormal Metal-on-Metal Sound.................................. 344
Engine Does Not Turn.............................................. 344
Engine Turns Over But Fails To Start............................. 345
Engine Lacks Acceleration or Power ............................. 346
Engine Overheats...................................................346
Engine Backfire .....................................................347
Engine Misfire.......................................................347
Vehicle Cannot Reach Full Speed ................................ 347
Shift Lever Is Hard To Move ....................................... 348
The RPM Increases But The Vehicle Does Not Move .......... 348
Reduced Power Steering Assist................................... 349
TABLE OF CONTENTS