Carrier 58DLA Operation manual

Copyright 2003 Carrier Corporation Form 58DL-3PD
Product
Data
58DLA/DLX
WeatherMaker
®
8000
Deluxe 4-Way Multipoise
Induced-Combustion Gas Furnace
Input Capacities:
45,000 thru 155,000 Btuh
THE CARRIER 58DLA/DLX
GAS FURNACE
The 58DLA/DLX 4-way Multipoise Gas Furnaces
offer deluxe features not found in other single-stage
80% gas furnaces. Carrier’s QuieTech™ noise reduc-
tion system makes the WeatherMaker 8000 an incredi-
bly quiet induced draft gas furnace. The exclusive
Carrier Media Cabinet provides an economic way to
add high performance air filtration to homes. The
WeatherMaker 8000 control system provides a dehu-
midification mode, a third motor speed selection for
continuous fan operation selectable at the thermostat,
and fault code storage in the event of power outages.
Applications are easy with 4-way multipoise design,
through-the-furnace downflow venting, 13 different
venting options, and a door designed for easy service
access. An inner blower door is provided for tighter
sealing in sensitive applications. The 58DLA/DLX fur-
naces are approved for use with natural or propane gas,
and the 58DLX is approved for use in Low NOx Air
Quality Management Districts.
STANDARD FEATURES
–QuieTech noise reduction system
–Media Filter Cabinet Included
–Microprocessor based control center
Dehumidification selection for summer-time cooling
Adjustiable heating air temperature rise
Adjustable cooling airflow
Comfort Fan ™–Constant fan speed selectable from
thermostat
LED diagnostics and self test feature
Stores fault codes during power outages
–4-way Multipoise furnace, 13 vent applications
–Only 33-1/3  tall
–Inner blower door
–Hot surface ignition (HSI)
–Draft safeguard switch to ensure proper furnace
venting
–Insulated blower compartment
–Heat pump compatible
–Residential installations eligible for consumer
financing through the Retail Credit Program
LIMITED WARRANTY
– 20-year warranty on "Super S™" heat exchanger
– 5-year parts warranty on all other components
A02179
WeatherMaker
8000

2
A02169
A02169 A02170
HEAT EXCHANGER CONTROL BOARD INDUCER BLOWER
BLW
NUETRAL
STATUS CODE LED
SEC-2 SEC-1
EAC-2 L2
FUSE 3-AMP
0.5 AMP@24VAC
HUM
TEST/TWIN
Y1 DHUM G COM W/W1 Y/Y2 R
24V
PLT
120 180
90 150
BLOWER OFF-DELAY
PLT 1
COOL HEAT
SPARE-1 SPARE-2
FAN
EAC-1
1-AMP@
115V AC PR-1
L1
PL2 1
A02215
Model number nomenclature
58DLA 045
58DLA Deluxe 4-Way Multipoise
58DLX Low NOx version
Input Capacity
045 — 44,000 Btuh 110 — 110,000 Btuh
070 — 66,000 Btuh 135 — 132,000 Btuh
090 — 88,000 Btuh 155 — 154,000 Btuh
100 08
Nominal Cooling Size
(Airflow at .5 e.s.p.)
(400 CFM per 12,000 Btuh)
08 — 800 CFM
12 — 1200 CFM
14 — 1400 CFM
16 — 1600 CFM
20 — 2000 CFM
22 — 2200 CFM
Series Number

3
NOTE: The 58DLA/DLX Furnaces are factory shipped for use with natural gas. These furnaces can be field-converted for
propane gas with a factory-authorized and listed accessory conversion kit.
A03059
VENT ELBOW
DRAFT
SAFEGUARD
SWITCH
GAS MANIFOLD
GAS BURNER
FLAME SENSOR
BLOWER DOOR
SAFETY SWITCH
BLOWER AND
MOTOR
PRESSURE
SWITCH
FLUE
COLLECTOR
BOX
GAS VALVE
MANUAL RESET
LIMIT SWITCHES
HOT SURFACE
IGNITER
CONTROL
MAIN LIMIT SWITCH
(BEHIND GAS VALVE)
INDUCER MOTOR
ASSEMBLY
RATING PLATE
NOT SHOWN
(LOCATED ON
BLOWER DOOR)
*Elbow may be turned to a different position, depending
on type of installation
FURNACE COMPONENTS

4
Carrier accessories*
C02019
MECHANICAL
OR ELECTRONIC
AIR CLEANER
Cleans the air of smoke, dirt, and
many pollens commonly found.
Saves decorating and cleaning
expenses by keeping carpets,
furniture, and drapes cleaner.
Electronic air cleaner is shown.
®
A97432
CONTROLS:
THERMOSTATS
AND ZONING
Available in programmable and
non-programmable models,
Carrier thermostats maintain a
constant, comfortable tempera-
ture level in the home.
For the ultimate in home comfort,
Carrier’s 2, 4, and 8-zone systems
allow temperature control of indi-
vidual “zones” of the home. This is
accomplished through a series of
electronic dampers
and remote room sensors. The
4-zone system is shown.
A01484
MODEL HUMCCLFP
HUMIDIFIER
By adding moisture to winter-dry
air, a Carrier humidifier can often
improve comfort and keep
furniture, rugs, and draperies in
better condition. Moisturizing
household air also helps to retain
normal body heat and provides
comfort at lowertemperatures.
Accessories
ELECTRONIC AIR CLEANER (EAC) Model EACA
MECHANICAL AIR CLEANER Models EZXCAB, FILCAB
HUMIDIFIER Model HUM
HEAT RECOVERY VENTILATOR Model HRV
ENERGY RECOVERY VENTILATOR Model ERV
THERMOSTAT - NON-PROGRAMMABLE
Auto Changeover, °F/°C
, 1-Stage Heat/1-Stage Cool - TSTATCCNAC01-B
Auto Changeover, °F/°C, 2-Stage Heat/1-Stage Cool - TSTATCCNHP01-B
Auto Changeover, °F/°C, 2-Stage Heat/2-Stage Cool - TSTATCCN2S01-B
in AC Mode, 3-Stage Heat/2-Stage Cool in HP Mode
Air Conditioner, 1-Stage Heat/1-Stage Cool, Manual Changeover, °F/°C - TSTATCCBAC01
THERMOSTAT - PROGRAMMABLE
Auto Changeover, 7-Day Programmable, °F/°C, 1-Stage Heat/1-Stage Cool-TSTATCCPAC01-B
Auto Changeover, 7-Day Programmable, °F/°C, 2-Stage Heat/1-Stage Cool - TSTATCCPHP01-B
Auto Changeover, 7-Day Programmable, °F/°C, 2-Stage Heat/1-Stage Cool - TSTATCCP2S01-B
in AC Mode, 3-Stage Heat/2-Stage Cool in HP Mode
Dual Fuel Thermostat Includes Outdoor Air Temperature Sensor -TSTATCCPDF01-B
Thermidistat Control - Non-Programmable/Programmable Thermostat -TSTATCCPRH01 -B
with Humidity Control (For use in Dual Fuel, AC, HP, and 2S applications, includes Outdoor Air
Temperature Sensor)
ZONING - 2 ZONE ZONE CC2KIT01-B, ZONE KIT2ZCAR
ZONING - 4 ZONE ZONECC4KIT01-B
ZONING - 8 ZONE ZONECC8KIT01-B

5
Carrier Accessories*
* Factory-authorized and field installed. Gas conversion kits are A.G.A./C.G.A. recognized.
S 16 x 25 filters suitable for side return on all furnace sizes.
DESCRIPTION PART NO. 045-
08
045-
12
070-
08
070-
12
070-
16
090-
14
090-
16
090-
20
110-
12
110-
16
110-
22
135-
16
135-
22
155-
20
EZ Flex Media Filter with end
caps – 16 in. (9 pack) EXPXXUNV0016 XXXXXX X
EZ Flex Media Filter with end
caps – 20 in. (9 pack) EXPXXUNV0020 X X X X X
EZ Flex Media Filter with end
caps – 24 in. (6 pack) EXPXXUNV0024 XX
Replacement EZ Flex Filter – 16 in.
(10 pack) EXPXXFIL0016 XXXXXX X
Replacement EZ Flex Filter – 20 in.
(10 pack) EXPXXFIL0020 X X X X X
Replacement EZ Flex Filter – 24 in.
(10 pack) EXPXXFIL0024 XX
Exterior Filter Rack
– universal, one
inch (adjustable from 14" to 24")
with filter
KGAFR0301ALL
KGAFR0306ALL
(6-pack) XXXXXXXXXX X X X X
Unframed filter, one inch – 16x25 KGAWF1301UFR
KGAWF1306UFR
(6-pack) XXXXXXSSXS S S S S
Unframed filter, one inch – 20x25 KGAWF1401UFR
KGAWF1406UFR
(6 pack) XX X X X
Unframed filter, one inch – 24x25 KGAWF1501UFR
KGAWF1506UFR
(6 pack) XX
Twinning Kit KGATW0601HSI XXXXXXXXXX X X X X
Combustible Floor Base (not
required when evaporator coil case
is used) KGASB0201ALL XXXXXXXXXX X X X X
Downflow Vent Guard (not required
when vent is routed through
cabinet) KGAVG0101DFG XXXXXXXXXX X X X X
Vent Extension Kit (may be used
when vent is routed through cabinet
in downflow)
KGAVE0101DNH XXXXXXXXXX X X X X
Chimney Adapter Kit - 4 inch vent KGACA02014FC XXXXXXXXXX X
Chimney Adapter Kit - 5 inch vent KGACA02015FC XXX
Natural-to-Propane Gas
Conversion Kit (Single Kit)* KGANP2901ALL XXXXXXXXXX X X X X
Propane-to-Natural Gas
Conversion Kit (Single Kit) KGAPN2301ALL XXXXXXXXXX X X X X
Gas Orifice Kit (Qty 50) Size 42 KGAHA0150N42
Gas Orifice Kit (Qty 50) Size 43 KGAHA0250N43
Gas Orifice Kit (Oty 50) Size 44 KGAHA0350N44
Gas Orifice Kit (Oty 50) Size 45 KGAHA0450N45
Gas Orifice Kit (Oty 50) Size 46 KGAHA0550N46
Gas Orifice Kit (Oty 50) Size 47 KGAHA1550N47
Gas Orifice Kit (Oty 50) Size 48 KGAHA1850N48
Gas Orifice Kit (Oty 50) Size 54 KGAHA0850P54
Gas Orifice Kit (Oty 50) Size 55 KGAHA0750P55
Gas Orifice Kit (Oty 50) Size 56 KGAHA0850P56
Gas Orifice Kit (Oty 50)1.25 mm KGAHA5750125
Gas Orifice Kit (Oty 50)1.30mw KGAHA5750130
See Installation Instructions for model,
altitude, and heat value usages.

6
Physical data
*Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 4% for each 1000 ft above sea level. Refer to National
Fuel Gas Code Table F4 or furnace Installation Instructions. In Canada, derate the unit 10% for elevations 2000 to 4500 ft above sea level.
† Capacity in accordance with U.S. Government DOE test procedures.
‡ Airflow shown is for bottom only return-air supply. For air delivery above 1800 CFM, see Air Delivery Table for other options. A filter is required for each
return-air supply. An airflow reduction of up to 7% may occur when using a Carrier 4-5/15
 high efficiency media filter.
ICS — Isolated Combustion System
N/A-Not Applicable
Blower performance data
UNIT SIZE
045 070 090
08 12 08 12 16 14 16
OUTPUT CAPACITY BTUH*
(Nonweatherized ICS) †
58DLX Upflow; all 58DLA
35,000 36,000 53,000 54,000 53,000 71,000 71,000
58DLX Downflow/Horizontal
34,000 34,000 51,000 51,000 51,000 68,000 68,000
INPUT BTUH* 58DLX Upflow; all 58DLA
44,000 44,000 66,000 66,000 66,000 88,000 88,000
58DLX Downflow/Horizontal
42,000 42,000 63,000 63,000 63,000 84,000 84,000
AFUE%* Nonweatherized ICS
80.0 80.0 80.0 80.0 80.0 80.0 80.0
CERTIFIED TEMP RISE RANGE (°F)
30–60 20–50 40–70 30–60 25–55 40–70 30–60
CERTIFIED EXT STATIC PRESSURE Heating
0.10 0.10 0.12 0.12 0.12 0.15 0.15
Cooling
0.50 0.50 0.50 0.50 0.50 0.50 0.50
AIRFLOW CFM‡ Heating
920 1250 720 1195 1450 1375 1505
Cooling
845 1160 900 1200 1530 1385 1720
LIMIT CONTROL
SPST
HEATING BLOWER CONTROL
Solid-State Time Operation
BURNERS (Monoport)
2233344
GAS CONNECTION SIZE
1/2-in. NPT
GAS VALVE (Redundant) Manufacturer
White-Rodgers
Minimum Inlet Pressure (In. wc)
4.5 (Natural Gas)
Maximum Inlet Pressure (In. wc)
13.6 (Natural Gas)
IGNITION DEVICE
Hot Surface
UNIT SIZE
045 070 090
08 12 08 12 16 14 16
DIRECT-DRIVE MOTOR Hp (PSC)
1/5 1/3 1/5 1/3 1/2 1/3 1/2
MOTOR FULL LOAD AMPS
2.9 5.2 2.9 5.2 7.9 5.2 7.9
RPM (Nominal) – SPEEDS
1075-3 1075-4 1075-3 1075-4 1075-4 1075-4 1075-4
BLOWER WHEEL DIAMETER  WIDTHS (In.)
10 x 6 10 x 6 10 x 6 10 x 6 11 x 8 10 x 8 10 x 10

7
Physical data
*Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 4% for each 1000 ft above sea level. Refer to National
Fuel Gas code Table F4 or furnace Installation Instructions. In Canada, derate the unit 10% for elevations 2000 to 4500 ft above sea level.
† Capacity in accordance with U.S. Government DOE test procedures.
‡ Airflow shown is for bottom only return-air supply. For air delivery above 1800 CFM, see Air Delivery Table for other options. A filter is required for each
return-air supply. An airflow reduction of up to 7% may occur when using a Carrier 4-5/15
 high efficiency media filter.
ICS — Isolated Combustion System
N/A-Not Applicable
UNIT SIZE
090 110 135 155
20 12 16 22 16 22 20
OUTPUT CAPACITY BTUH*
(Nonweatherized ICS) †
58DLX Upflow; all 58DLA
71,000 89,000 89,000 89,000 107,000 107,000 125,000
58DLX Downflow/Horizontal
68,000 85,000 85,000 85,000 102,000 102,000 119,000
INPUT BTUH* 58DLX Upflow; all 58DLA
88,000 110,000 110,000 110,000 132,000 132,000 154,000
58DLX Downflow/Horizontal
84,000 105,000 105,000 105,000 126,000 126,000 147,000
AFUE%* Nonweatherized ICS
80.0 80.0 80.0 80.0 80.0 80.0 80.0
CERTIFIED TEMP RISE RANGE (°F)
25–55 50–80 40–70 30–60 50–80 40–70 45–75
CERTIFIED EXT STATIC
PRESSURE
Heating
0.15 0.20 0.20 0.20 0.20 0.20 0.20
Cooling
0.50 0.50 0.50 0.80 0.50 0.50 0.50
AIRFLOW CFM‡ Heating
1990 1335 1515 1900 1525 1850 1790
Cooling
2025 1355 1680 2220 1710 2110 2230
LIMIT CONTROL
SPST
HEATING BLOWER CONTROL
Solid-State Time Operation
BURNERS (Monoport)
4555667
GAS CONNECTION SIZE
1/2-in. NPT
GAS VALVE (Redundant) Manufacturer
White-Rodgers
Minimum Inlet Pressure (In. wc)
4.5 (Natural Gas)
Maximum Inlet Pressure (In. wc)
13.6 (Natural Gas)
IGNITION DEVICE
Hot Surface
Blower performance data
PSC-Permanent Split Capacitor
UNIT SIZE
090 110 135 155
20 12 16 22 16 22 20
DIRECT-DRIVE MOTOR Hp (PSC)
3/4 1/3 1/2 3/4 1/2 3/4 3/4
MOTOR FULL LOAD AMPS
11.1 5.2 7.9 11.1 7.9 11.1 11.1
RPM (Nominal) – SPEEDS
1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4
BLOWER WHEEL DIAMETER  WIDTHS (In.)
11 x 11 10 x 8 10 x 10 11 x 11 10 x 10 11 x 11 11 x 11

8
A02058
SEE NOTES: 1,2,4,7,8,9
UPFLOW
A02059
SEE NOTES: 1,2,3,4,7,8,9
UPFLOW
A02061
SEE NOTES: 1,2,4,5,7,8,9
DOWNFLOW
A02060
SEE NOTES:1,2,3,4,5,7,8,9
DOWNFLOW
A02062
SEE NOTES: 1,2,4,5,6,7,8,9
DOWNFLOW
A02063
SEE NOTES: 1,2,3,4,5,7,8,9
DOWNFLOW
Venting Notes
1. For common vent, vent connector sizing and vent material: United States, latest edition of the National Fuel
Gas Code (NFGC), ANSI Z223.1/NFPA 54. In Canada, latest edition of the National Standards of Canada,
Natural Gas and Propane Installation Code (NSCNGPIC), CSA B149.1-00.
2. Immediately increase to 5-inch vent connector outside furnace casing when 5-inch vent connector required,
refer to Note 1.
3. Side outlet vent for upflow and downflow installations must use Type B vent immediately after exiting the
furnace, except when KGAVG0101DFG is used in downflow position.
4. Type B vent where required, refer to Note 1.
5. 4" single wall vent must be used inside furnace casing and the KGAVG0101DFG Downflow Vent Guard Kit.
6. Accessory Downflow Vent Guard Kit, KGAVG0101DFG required in downflow installations with bottom vent
configuration.
7. Chimney Adapter Kit required for exterior masonry chimney applications. Refer to Chimney Adapter Kit,
KGACA02014FC and KGACA02015FC for sizing and complete application details.
8. Secure vent connector to furnace elbow with (2) corrosion-resistant sheet metal screws, space
approximately 180
o
apart.
9. Secure all other single wall vent connector joints with (3) corrosion-resistant screws spaced approximately
120
o
apart. Secure Type B vent connectors per vent connector manufacturer's recommendations.

9
A02068
SEE NOTES: 1,2,4,5,7,8,9
HORIZONTAL RIGHT
A02070
SEE NOTES: 1,2,4,5,7,8,9
HORIZONTAL RIGHT
A02069
SEE NOTES: 1,2,4,7,8,9
HORIZONTAL RIGHT
A02064
SEE NOTES: 1,2,4,7,8,9
HORIZONTAL LEFT
A02065
SEE NOTES: 1,2,4,5,7,8,9
HORIZONTAL LEFT
A02066
SEE NOTES: 1,2,4,5,7,8,9
HORIZONTAL LEFT A02067
SEE NOTES: 1,2,4,5,7,8,9
HORIZONTAL LEFT

10
AIR DELIVERY—CFM (With Filter) *
*A filter is required for each return-air supply. Airflow performance includes 1'' washable filter media such as contained in factory-authorized accessory
filter rack. To determine airflow performance without this fitler, assume an additional .1 available external static pressure.
-Indicates unstable operating conditions.
UNIT SIZE RETURN-AIR
SUPPLY SPEED
EXTERNAL STATIC PRESSURE (In. wc)
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
045-08 Bottom or
1 Side(s)
High
Med-High
Med-Low
1085
920
820
1035
875
775
975
830
730
915
770
680
845
710
620
770
640
555
675
555
470
565
440
360
390
250
190
195
—
—
045-12
Bottom
or
1 Side(s)
Low
High
Med-High
Med-Low
1085
1450
1360
1250
1055
1375
1300
1210
1035
1305
1240
1160
1035
1225
1175
1100
990
1145
1115
1040
945
1050
1040
965
885
955
950
885
810
845
850
790
715
705
725
670
715
510
575
520
435
070-08 Bottom or
1 Side(s)
High
Med-High
Med-Low
1030
835
725
1010
815
700
980
790
675
945
760
645
900
720
600
845
675
555
775
610
475
680
490
390
490
375
300
335
265
—
070-12 Bottom or
1 Side(s)
High
Med-High
Med-Low
Low
1425
1320
1200
1040
1375
1280
1175
1030
1320
1240
1145
1010
1265
1205
1105
985
1200
1140
1050
945
1125
1075
990
895
1035
995
920
845
940
905
840
765
830
790
725
655
655
620
555
505
070-16 Bottom or
1 Side(s)
High
Med-High
Med-Low
Low
1805
1630
1460
1275
1740
1585
1420
1250
1670
1530
1385
1225
1600
1470
1325
1195
1530
1405
1280
1155
1445
1330
1220
1105
1360
1255
1155
1050
1280
1170
1080
980
1180
1080
995
910
1075
990
910
835
090-14 Bottom or
1 Side(s)
High
Med-High
Med-Low
Low
1650
1515
1385
1205
1600
1485
1360
1180
1535
1440
1320
1160
1465
1380
1260
1120
1385
1300
1195
1065
1285
1220
1120
1005
1175
1115
1025
925
1055
990
915
810
895
830
710
630
645
600
565
510
090-16 Bottom or
1 Side(s)
High
Med-High
Med-Low
Low
2060
1790
1505
1225
1985
1765
1505
1225
1915
1715
1480
1220
1820
1645
1440
1195
1720
1560
1375
1155
1610
1470
1300
1085
1490
1345
1190
985
1340
1195
1045
870
1135
1010
890
735
925
820
740
620
090-20
Bottom
Only
High
Med-High
Med-Low
Low
2405
2225
2020
1810
2310
2155
1955
1765
2220
2080
1880
1715
2130
1995
1805
1645
2025
1895
1730
1565
1920
1785
1630
1480
1790
1675
1535
1390
1660
1565
1420
1280
1530
1420
1275
1145
1350
1260
1135
1005
Both Sides or
1 Side & Bottom
High
Med-High
Med-Low
Low
2530
2285
1995
1770
2450
2215
1945
1740
2365
2150
1900
1700
2270
2075
1840
1645
2165
1985
1770
1575
2065
1890
1685
1505
1940
1780
1600
1415
1805
1660
1480
1325
1670
1525
1350
1190
1505
1360
1180
1040
1 Side Only
High
Med-High
Med-Low
Low
2475
2260
1950
1730
2395
2190
1910
1695
2300
2110
1855
1650
2200
2035
1795
1600
2090
1940
1730
1535
1985
1845
1650
1470
1865
1735
1555
1385
1730
1620
1445
1285
1585
1475
1310
1165
1425
1325
1150
1000
110-12 Bottom or
1 Side(s)
High
Med-High
Med-Low
Low
1625
1510
1360
1195
1575
1470
1335
1180
1515
1415
1295
1155
1445
1355
1250
1115
1355
1285
1180
1065
1260
1185
1100
980
1165
1070
985
860
990
890
810
740
785
725
670
605
595
530
475
410
110-16 Bottom or
1 Side(s)
High
Med-High
Med-Low
Low
2035
1745
1530
1270
1965
1710
1515
1265
1880
1650
1470
1235
1790
1560
1400
1195
1680
1450
1310
1130
1495
1340
1215
1055
1365
1205
1095
970
1215
1090
990
875
1075
955
830
720
875
750
670
600