Carrier UPFLOW INDUCED-COMBUSTION FURNACES 58PAV Operation manual

Copyright 1998 Carrier Corporation Form No. 58PAV-8PD
Product
Data
58PAV
Energy-Efficient
Induced-Combustion
Upflow Furnace
Input Capacities:
45,000 thru 155,000 Btuh
80% AFUE At Budget Price
Carrier provides an 80 percent
Annual Fuel Utilization Efficiency
(AFUE) gas furnace for the budget
conscious consumer and builder. The
58PAV offers the same high quality
you demand and receive from Carrier.
The cabinet is constructed from a
specially selected galvanized steel.
There is also double protection for the
cabinet. First, a galvanized steel
substrateprovidesresistancetorusting.
Then the cabinet is constructed of
prepainted steel — the same high-
quality finish found on refrigerators
and dishwashers.
The 58PAV offers a hot surface
ignition system which provides a
superior and more reliable ignition
system than older spark relight systems.
The heat exchangers are
constructed of aluminized steel and
covered by a 20-year Limited
Warranty.Theyare Carrier’s patented
Super-S heat exchangers that improve
heat transfer and enable downsizing
of this furnace to only 40-in. tall.
Apatenteddraft safeguard will stop
furnace operation if the vent system is
not operating properly.
To improve the sound level, we
have incorporated a soft mount
inducer assembly and a slow opening
gas valve.
The control board is the brain of
thisinduced-combustiongasfurnace.
It offers a unique self-test feature
that checks all the major functions of
the furnace within 1 minute. The
control board also features a 3-amp
fuse that protects the transformer
and control board. Another feature
on the control board is an LED status
indicator light to ensure top furnace
performance.

2
Model number nomenclature
58PAV 045
Induced-Combustion
Upflow Furnace
Input Capacity
045 — 44,000 Btuh 111 — 110,000 Btuh
070 — 66,000 Btuh 135 — 132,000 Btuh
090 — 88,000 Btuh 155 — 154,000 Btuh
160 08
Cooling Size
(Airflow)
(400 CFM per 12,000 Btuh)
08 — 800 CFM
12 — 1200 CFM
14 — 1400 CFM
16 — 1600 CFM
20 — 2000 CFM
Series Number
A89217 A95246 A92074
HEAT EXCHANGER CONTROL BOARD INDUCER BLOWER
C
OM

24V

HUM
GRYW

3
NOTE: The 58PAV Furnaces are for use with natural gas. These furnaces can be field-converted for propane gas
with a factory-authorized and listed accessory conversion kit.
NOTE: Control location and actual control may be different than shown above.
Inducer Assembly Air Filter Retainer
Pressure Switch Air Filter
Gas Control Valve Wrap-Around Casing
Burner Assembly Draft Safeguard Switch
Blower Door Safety Switch Heat Exchanger
Control Box Blower and Blower Motor





11
1
10
9
12
2
3
8
7
6
5
4
A98062
1 7
2 8
3 9
410
5 11
6 12

4
Carrier accessories *
* Factory-authorized and field installed. Gas conversion kits are A.G.A./C.G.A. recognized.
† 16 and 20 sizes only.
UNIT SIZE 045-08 & 12 070-08 & 12 090-14 & 16 111-12,
16 & 20 135-16 & 20 155-20
ELECTRONIC AIR CLEANER (EAC)
Model AIRA
MECHANICAL AIR CLEANER Model 31MF
HUMIDIFIER Models 49BF, 49BG, 49FH, 49FP, and 49WS
HEAT RECOVERY VENTILATOR Models VA3B, VB5B, or VC5B
ENERGY RECOVERY VENTILATOR Model VL3A
THERMOSTAT — NON-PROGRAMMABLE
For Use with 1-Speed Air Conditioner — TSTATCCNAC01-A
For Use with 2-Speed Air Conditioner — TSTATCCN2S01-A
For Use with 2-Speed Heat Pump — TSTATCCN2S01-A
THERMOSTAT — PROGRAMMABLE
For Use with 1-Speed Air Conditioner — TSTATCCPAC01-A
For Use with 2-Speed Air Conditioner — TSTATCCP2S01-A
For Use with 1-Speed Heat Pump — TSTATCCPDF01-A
For Use with 2-Speed Heat Pump — TSTATCCP2S01-A or TSTATCCPDF01-A
THERMIDISTAT — PROGRAMMABLE THERMOSTAT
with Humidity Control
TSTATCCPRH01-A
ZONING — 2 ZONE ZONECC2KIT01, ZONEKIT2ZCAR
ZONING — 4 ZONE ZONECC4KIT01
ZONING — 8 ZONE ZONECC8KIT01
SIDE FILTER RACK (Accepts one 16 x 25 x 1 Filter) KGAFR0201ALL
TWINNING KIT† KGATW0401HSI
GAS CONVERSION KIT * —
NATURAL-TO-PROPANE
KGANP2001ALL
PROPANE-TO-NATURAL KGAPN1601ALL
®
DOORFURNACE
FILTER FRAME
B
C
A
FILTER
A97432
CONTROLS:
THERMOSTATS
AND ZONING
Available in programmable and
non-programmable models, Carrier
thermostats maintain a constant,
comfortable temperature level in the
home.
For the ultimate in home comfort,
Carrier’s 2, 4, and 8-zone systems
allow temperature control of
individual “zones” of the home. This
is accomplished through a series of
electronic dampers and remote
room sensors. The 4-zone system
is shown.
A93068
SIDE FILTER RACK
Custom made filter rack for easy
connection when a return plenum
already exists. Provides easy
access for cleaning filter.
A97380
MECHANICAL OR
ELECTRONIC
AIR CLEANER
Cleans the air of smoke, dirt, and
many pollens commonly found.
Saves decorating and cleaning
expenses by keeping carpets,
furniture, and drapes cleaner.
Electronic air cleaner is shown.
A91365
MODEL 49FH
HUMIDIFIER
By adding moisture to winter-dry air,
a Carrier humidifier can often
improve the comfort and keep
furniture, rugs, and draperies in
better condition. Moisturizing house-
hold air also helps to retain normal
body heat and provides comfort at
lower temperatures.
A23-1/8 in.
B2-3/8 in.
C14-1/2 in.

5
Physical data
* Gasinputratingsarecertifiedfor elevations to 2000ft. For elevations above2000 ft, reduce ratings4 percent for each1000 ft above sealevel. Refer to National
Fuel Gas Code Table F4 or furnace Installation Instructions. In Canada, derate the unit 10 percent for elevations 2000 ft to 4500 ft above sea level.
† Capacity in accordance with U.S. Government DOE test procedures.
‡ Air delivery above 1800 CFM requires that both sides, or a combination of 1 side and bottom, or bottom only, of the furnace be used for return air. A filter is
required for each return-air supply.
ICS—Isolated Combustion System
Performance data
PSC—Permanent Split Capacitor
ENERGY EFFICIENCY
* Capacity and AFUE in accordance with U.S. Government DOE test procedures.
ICS—Isolated Combustion System
UNIT SIZE
045 070 090 111 135 155
08 12 08 12 14 16 12 16 20 16 20 20
OUTPUT CAPACITY (BTUH)† Nonweatherized ICS
35,000 35,000 53,000 53,000 71,000 71,000 89,000 89,000 89,000 107,000 107,000 124,000
INPUT BTUH *
44,000 44,000 66,000 66,000 88,000 88,000 110,000 110,000 110,000 132,000 132,000 154,000
SHIPPING WEIGHT (Lb)
114 116 124 126 140 144 150 156 172 168 182 192
CERTIFIED TEMP RISE RANGE (8F)
25-55 15-45 40-70 30-60 40-70 30-60 55-85 45-75 25-55 50-80 40-70 50-80
CERTIFIED EXT STATIC PRESSURE Heating
0.10 0.10 0.12 0.12 0.15 0.15 0.20 0.20 0.20 0.20 0.20 0.20
Cooling
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
AIRFLOW CFM‡ Heating
855 1140 830 1140 1170 1445 1175 1410 1750 1645 1775 1770
Cooling
930 1250 880 1195 1360 1740 1205 1575 2225 1620 2025 2055
LIMIT CONTROL
SPST
HEATING BLOWER CONTROL
Solid-State Time Operation
BURNERS (Monoport)
223344555667
GAS CONNECTION SIZE
1/2-in. NPT
GAS VALVE (Redundant) Manufacturer
White-Rodgers
Minimum Inlet Pressure (In. wc)
4.5 (Natural Gas)
Maximum Inlet Pressure (In. wc)
13.6 (Natural Gas)
IGNITION DEVICE
Hot Surface
UNIT SIZE
045 070 090 111 135 155
08 12 08 12 14 16 12 16 20 16 20 20
DIRECT-DRIVE MOTOR
Hp (PSC)
1/5 1/3 1/5 1/3 1/3 1/2 1/3 1/2 3/4 1/2 3/4 3/4
MOTOR FULL LOAD AMPS 2.9 5.8 2.9 5.8 5.8 7.9 5.8 7.9 11.1 7.9 11.1 11.1
RPM (Nominal) — SPEEDS 1075-3 1075-4 1075-3 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4
BLOWER WHEEL DIAMETER x WIDTHS (In.) 10 x 6 10 x 6 10 x 6 10 x 6 10 x 7 10 x 8 10 x 7 10 x 8 11 x 10 10 x 8 11 x 10 11 x 10
WASHABLE 16 x 25 x 1-In. FILTER Qty 11111 — 1 —————
WASHABLE 20 x 25 x 1-In. FILTER Qty —————1—1—1——
WASHABLE 24 x 29 x 1-In. FILTER Qty ————————1—1 1
UNIT SIZE
045 070 090 111 135 155
08 12 08 12 14 16 12 16 20 16 20 20
CAPACITY BTUH
* Nonweatherized ICS 35,000 35,000 53,000 53,000 71,000 71,000 89,000 89,000 89,000 107,000 107,000 124,000
AFUE% * Nonweatherized ICS 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0

6
AIR DELIVERY—CFM (With Filter)*
* Air delivery above 1800 CFM requires that both sides, or a combination of 1 side and bottom, or bottom only of the furnace be used for return air. A filter is
required for each return-air supply.
—Indicates unstable operating conditions.
UNIT SIZE SPEED EXTERNAL STATIC PRESSURE (In. wc) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
045-08
High 1030 1005 970 925 880 815 745 615
Med-High 855 830 800 765 720 670 595 485
Med-Low 755 725 695 650 605 555 475 400
045-12
High 1490 1430 1385 1325 1250 1175 1085 975
Med-High 1335 1305 1270 1230 1160 1090 1005 915
Med-Low 1140 1130 1105 1075 1030 975 900 830
Low 980 975 965 915 875 840 785 715
070-08
High 1040 1010 975 935 880 810 735 640
Med-High 855 830 800 765 715 660 600 490
Med-Low 745 715 690 650 605 550 475 385
070-12
High 1430 1380 1325 1265 1195 1125 1045 945
Med-High 1310 1275 1235 1190 1135 1065 990 900
Med-Low 1140 1130 1100 1065 1000 965 910 815
Low 990 965 960 935 905 855 800 710
090-14
High 1570 1535 1480 1415 1360 1280 1185 1070
Med-High 1370 1355 1330 1290 1240 1170 1080 955
Med-Low 1170 1165 1150 1115 1085 1035 970 880
Low 1010 1005 990 965 950 905 845 745
090-16
High 2010 1950 1875 1810 1740 1660 1550 1455
Med-High 1675 1660 1625 1600 1545 1490 1395 1295
Med-Low 1445 1430 1415 1400 1370 1325 1265 1170
Low 1260 1260 1260 1250 1210 1180 1115 1030
111-12
High 1470 1415 1340 1270 1205 1115 985 845
Med-High 1340 1305 1245 1185 1130 1045 915 780
Med-Low 1185 1175 1140 1075 1030 950 835 705
Low 1015 1010 980 955 910 840 725 600
111-16
High 1880 1815 1745 1690 1575 1500 1400 1265
Med-High 1660 1615 1570 1505 1435 1355 1260 1170
Med-Low 1455 1410 1375 1350 1290 1235 1145 985
Low 1265 1265 1240 1210 1180 1110 995 855
111-20
High — 2465 2385 2305 2225 2125 2020 1910
Med-High 2125 2120 2075 2040 1985 1900 1825 1715
Med-Low 1745 1750 1740 1720 1685 1635 1565 1500
Low 1545 1545 1545 1520 1495 1450 1390 1330
Both Sides or
1 Side & Bottom High 2475 2465 2425 2365 2305 2230 2145 2015 NO Filter — 2510 2465 2415 2355 2280 2190 2070
135-16
High 1900 1845 1780 1705 1620 1530 1445 1320
Med-High 1695 1645 1580 1520 1460 1385 1280 1155
Med-Low 1460 1415 1375 1340 1290 1205 1110 —
Low 1275 1260 1245 1230 1180 1135 — —
135-20
High — 2260 2185 2085 2025 1935 1835 1730
Med-High 2110 2070 2015 1960 1885 1810 1715 1620
Med-Low 1790 1775 1755 1720 1670 1610 1535 1455
Low 1495 1500 1515 1485 1450 1400 1345 1270
155-20
High — 2300 2235 2155 2055 1980 1870 1775
Med-High — 2050 2005 1945 1880 1805 1720 1640
Med-Low 1790 1770 1740 1710 1635 1580 1520 1440
Low 1520 1525 1505 1485 1450 1410 1350 1290

7
Dimensions
*
A98025
DIMENSIONS (In.)
UNIT SIZE A D E VENT CONN * (Dia)
045-08 14-3/16 12-9/16 11-11/16 4
045-12 14-3/16 12-9/16 11-11/16 4
070-08 14-3/16 12-9/16 11-11/16 4
070-12 14-3/16 12-9/16 11-11/16 4
090-14 17-1/2 15-7/8 16 4
090-16 21 19-3/8 18-1/2 4
111-12 17-1/2 15-7/8 16 4
111-16 21 19-3/8 18-1/2 4
111-20 24-1/2 22-7/8 22 4
135-16 21 19-3/8 18-1/2 5†
135-20 24-1/2 22-7/8 22 5†
155-20 24-1/2 22-7/8 22 5†
* Refer to the furnace Installation Instructions for proper venting procedures.
† Oval collar
A
D13⁄16″
E11⁄16″
11⁄16″
28 1⁄2″
39 7⁄8″
24 5⁄16″
11⁄16″3″
2 1⁄16″
1″
12 5⁄16″
5 3⁄8″
5 13⁄16″
2 3⁄8″
AIR INLET
7⁄8-IN. DIA HOLE
POWER ENTRY
7⁄8-IN. DIA
ACCESSORY
1 3⁄4-IN.DIA HOLE
GAS ENTRY
1⁄2-IN. DIA HOLE
THERMOSTAT
WIRE ENTRY
SIDE INLET
VENT CONN
1. Two additional 7⁄8-in. dia holes are located in the top plate.
2. Minimum return-air opening at furnace:
a. For 800 CFM–16-in. round or 141⁄2x 12-in. rectangle.
b. For 1200 CFM–20-in. round or 141⁄2x 191⁄2-in. rectangle.
c. For 1600 CFM–22-in. round or 141⁄2x 231⁄4-in. rectangle.
d. For airflow requirements above 1800 CFM, use both side inlets,
a combination of 1 side inlet and the bottom, or the bottom only.
NOTES:
5 3⁄8″
5 13⁄16″
2 3⁄8″
2 11⁄16″
1″
2 1⁄16″19″
13⁄16″
7⁄8-IN. DIA
POWER ENTRY
AIRFLOW
OUTLET
1 1⁄2-IN.DIA
R.H. GAS ENTRY
7⁄8-IN. DIA ACCESSORY
1⁄2-IN. DIA THERMOSTAT
WIRE ENTRY
SIDE INLET 141⁄2″
1″
231⁄4″
SIDE RETURN
DUCT LOCATION
13⁄4″
TYP 1″
5⁄8″
TYP

8
A97621
320325-101 REV. G (LIT)
MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION
This forced air furnace is
equipped for use with
natural gas at altitudes
0 - 10,000 ft (0-3,050m).
An accessory kit,
supplied by the
manufacturer, shall be used
to convert to propane gas
use or may be required for
some natural gas
applications.
This furnace is for indoor
installation in
a building constructed on
site.
This furnace may be
installed on combustible
flooring in alcove or closet
at minimum clearance from
combustible material.
This furnace may be used
with a Type B-1 Vent and
may be vented in common
with other gas-fired
appliances. Clearance in inches.
BOTTOM
0"
##
1" #
0"
1"
1"
30"
MIN
SIDE
FRONT
BCK
A
SERVIE
C
FRONT
SIE
U
FRNACE
#
TOP / PLENUM
D
For furnaces wider than
14.25 inches (362mm)
may be 0 inches.
For single wall vent
type 6 inches. For Type
B-1 vent type 3 inches.
#
##
Vent Clearance to combustibles:
For Single Wall vents 6 inches (6 po).
For Type B-1 vent type 1 inch (1 po).
This furnace is approved for UPFLOW installations only.
®
ama
CANADIAN GAS ASSOCIATION
APPROVED
R
MEETS DOE RESIDENTIAL CONSERVATION
SERVICES PROGRAM STANDARDS.
Before purchasing this appliance, read important
energy cost and efficiency information available
from your retailer.

9
Typical wiring schematic
Electrical data
* Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.
† Permissible limits of the voltage range at which the unit will operate satisfactorily.
‡ Time-delay fuse is recommended.
UNIT SIZE 045-08 045-12 070-08 070-12 090-14 090-16 111-12 111-16 111-20 135-16 135-20 155-20
UNIT VOLTS — HERTZ — PHASE
115 — 60 — 1
MINIMUM WIRE SIZE 14 14 14 14 14 14 14 14 12 14 12 12
MAXIMUM WIRE LENGTH (Ft) *47 34 47 32 31 27 35 28 31 28 33 31
MAXIMUM UNIT AMPS 6.0 8.3 5.9 8.7 9.0 10.4 8.0 10.1 14.4 10.1 13.3 14.0
OPERATING VOLTAGE RANGE (Min—Max)† 104 — 127
MAX FUSE SIZE OR HACR-TYPE CKT BKR (Amps)‡ 15 15 15 15 15 15 15 15 20 15 20 20
TRANSFORMER (24v) 40va
EXTERNAL CONTROL POWER AVAILABLE Heating 12va
Cooling 35va
AIR CONDITIONING BLOWER RELAY Standard
115-VOLT FIELD-
SUPPLIED
FUSED
DISCONNECT
AUXILIARY
J-BOX
CONTROL
BOX
24-VOLT
TERMINAL
BLOCK
THREE-WIRE
HEATING-
ONLY
FIVE
WIRE
NOTE 1
NOTE 2 FIELD-SUPPLIED
FUSED DISCONNECT
CONDENSING
UNIT
TWO
WIRE
FURNACE
R
G
C
WCR GY
GND
GND
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
208/230- OR
460-VOLT
THREE
PHASE
208/230-
VOLT
SINGLE
PHASE
WHT
BLK
WHT
BLK
NOTES: Connect Y-terminal as shown for proper operation.
Some thermostats require a "C" terminal connection as shown.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
W
Y
GND
THERMOSTAT
TERMINALS
1.
2.
3.
A95241

10
Typical installation
CONDENSING
UNIT
GAS-FIRED
WATER HEATER
ELECTRONIC
AIR CLEANER
AIRFLOW
HUMIDIFIER
A89242

11

Carrier Corporation •Indianapolis, IN 46231 1-98
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Page 12 Catalog No. 525-876 Printed in U.S.A. PC 101 Form 58PAV-8PD
Tab 6a 8a Replaces: 58PAV-7PD
Carrier Corporation •Indianapolis, IN 46231 1-98
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Page 12 Catalog No. 525-876 Printed in U.S.A. PC 101 Form 58PAV-8PD
Tab 6a 8a Replaces: 58PAV-7PD
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your
knowledge of the equipment discussed in this manual, including:
 • Unit Familiarization • Maintenance
 • Installation Overview • Operating Sequence
A large selection of product, theory, and skills programs is available, using popular
video-based formats and materials. All include video and/or slides, plus companion
book.
Classroom Service Training plus "hands-on" the products in our labs can mean
increased confidence that really pays dividends in faster troubleshooting, fewer
callbacks. Course descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-962-9212
[ ] Packaged Service Training [ ] Classroom Service Training
A94328