CHARGEUR PELLE RETRO PR-1500-S User manual

PR-1500-S / PR-1500-P
July 2019 User Manual 1/25
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any reproduction, even partial, is strictly forbidden. English version
PELLE RETRO
« PR-1500-S / PR-1500-P »
OPERATOR’S MANUAL
SAS Chargeur Plus
3 rue Jacques de Vaucanson –17180 Périgny
Tel : [phone]
Email : [e-mail]

PR-1500-S / PR-1500-P CONTENTS
July 2019 User Manual 2/25
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CONTENTS
CONTENTS...........................................................................................................................................................2
PRESENTATION OF THE MANUAL..............................................................................................................4
General information ...................................................................................................................... 4
First use of the machine ................................................................................................................ 4
CE CONFORMITY DECLARATION.................................................................................................................5
1 TECHNICAL CHARACTERISTICS...............................................................................................................6
1.1-General.....................................................................................................................................................6
1.2-Intended use and limitations...........................................................................................................6
1.3- Machines Description........................................................................................................................7
1.4-Dimensions and characteristics .....................................................................................................8
2 SAFETY NOTICE.............................................................................................................................................9
2.1-Foreword.................................................................................................................................................9
2.1.1-Responsibilities and tasks ................................................................................................... 9
2.1.2-Duties and warranty .......................................................................................................... 10
2.1.3-PPE (Personal Protective Equipment).............................................................................. 10
2.1.4-Safety symbols.................................................................................................................... 11
2.2-Working area...................................................................................................................................... 11
2.3-Nuisances............................................................................................................................................. 12
2.4-Safety features.................................................................................................................................... 13
2.5-Residual risks..................................................................................................................................... 13
2.5.1-Hydraulic risk: .................................................................................................................... 13
2.5.2-Hydraulic hose rupture:..................................................................................................... 13
2.5.3-Tipping:............................................................................................................................... 13
2.5.4-Transporting people: ......................................................................................................... 14
2.5.5-Usage in enclosed areas:.................................................................................................... 14
3 OPERATION.................................................................................................................................................. 15
3.1-Workstation........................................................................................................................................ 15
3.2 Start/Stop............................................................................................................................................. 16
3.3-Operation............................................................................................................................................. 16
Bucket controls: ........................................................................................................................... 17
Boom controls:............................................................................................................................. 17
Adjusting beam controls: ............................................................................................................ 18
Rotation of the arm:..................................................................................................................... 18
Right stands controls:.................................................................................................................. 19

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Left stands controls: .................................................................................................................... 19
Excavation work: ......................................................................................................................... 20
3.4- Cleaning (to be done after each use)......................................................................................... 20
3.5-Handling the equipment................................................................................................................. 20
Changing the bucket: ................................................................................................................... 21
Fitting an auger or grapple: ........................................................................................................ 21
Fitting a loading bucket:.............................................................................................................. 21
4 CHECKS AND MAINTENANCE WORK................................................................................................... 22
4.1-Action .................................................................................................................................................... 22
Conditions: ................................................................................................................................... 22
4.2-Corrective maintenance ................................................................................................................. 22
4.3-Preventive maintenance ................................................................................................................ 22
Checking levels:............................................................................................................................ 22
Lubrication points: ...................................................................................................................... 23
Maintenance and machine verifications chart: ......................................................................... 24
5 TRANSPORT AND STORAGE................................................................................................................... 25
5.1-Loading and unloading ................................................................................................................... 25
On a truck: .................................................................................................................................... 25
Using a pallet truck:..................................................................................................................... 25
Weight of the machine:................................................................................................................ 25
5.2-Storage.................................................................................................................................................. 25
Durability of the machine:........................................................................................................... 25
Safety: ........................................................................................................................................... 25
5.3-Disposal................................................................................................................................................ 25

PR-1500-S / PR-1500-P PRESENTATION OF THE MANUAL
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PRESENTATION OF THE MANUAL
General information
The operator of this equipment must read this manual with care and attention before operating
the machine.
This manual is intended for the owner and people likely to use and maintain the machine
produced by Chargeur Plus. This manual was written to ensure the complete safety of the users
of the equipment.
All manufacturing parts, connectors and controls were designed and built with maximum safety
in mind, meaning they are particularly robust, even when they are not used in accordance with
this manual.
The machine (in its assembled form) was tested before being delivered. Long-term performance
depends on the correct usage and necessary preventive maintenance, in accordance with the
instructions given in this manual.
For the usage, maintenance, restoration and technical safety checks of the retro excavator, the
owner must ensure that the person using the equipment has the necessary skills to do so.
Only people capable of using the retro excavator independently, and those who have received the
necessary information for operating this machine are authorized to operate it.
Original spare parts can be ordered directly from SAS Chargeur Plus or through one of their
approved dealers. It is therefore necessary to specify the name of the model, the date the machine
was put into circulation and a photo of the part if necessary. Any parts ordered from another
dealer could compromise the safety of the machine.
First use of the machine
Before using the machine for the first time, carry out a visual inspection of the retro excavator to
make sure no external damage occurred during transport. Check all the parts supplied with the
machine.
•Check the levels of oil
See the maintenance chapter in order to carry out these checks correctly.
Running-in the retro excavator:
For the first 50 hours of use, it is absolutely essential to follow these instructions:
•Warm up the retro excavator with medium engine power and rev the engine a little; do
not warm up the engine at idling speed,
•Do not rev the engine unnecessarily.
Specific maintenance instructions:
•Check the hydraulic oil to make sure there are not any visible impurities.

PR-1500-S / PR-1500-P CE CONFORMITY DECLARATION
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CE CONFORMITY DECLARATION
With this CE declaration of conformity, the company CHARGEUR PLUS confirms that the retro
excavator respects all regulations and standards applicable at the time of delivery. CE conformity
marking is mentioned on the serial number plate; this confirms compliance with all applicable
regulations and standards.
Any unauthorized modifications or any spare part added at a later date could have a negative
impact on the stability of the retro excavator and as a consequence, the CE declaration of
conformity is no longer valid.
When the assembled retro excavator is delivered, the CE declaration of conformity is attached to
the invoice. This CE declaration of conformity must be carefully retained and presented upon
request, to the appropriate authorities.

PR-1500-S / PR-1500-P TECHNICALS CARACTERISTICS
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1 TECHNICAL CHARACTERISTICS
1.1-General
The information, instructions and data given in this operator’s manual can be applied to all
models. If instructions concern a specific model, this will be detailed.
1.2-Intended use and limitations
The retro excavators described in this operator’s manual are intended for loading operations and
unloading of earth, rocks and other materials. The maximum authorized lifting capacity of the
bucket should never be exceeded.
Compliant usage also includes the following:
•Respecting all the instructions given in this manual,
•Carrying out all the required maintenance, at the scheduled times indicated,
•Respecting the scheduled compulsory tests, to prevent accidents.
Forbidden usage:
Any incorrect use of the retro excavators described in this manual, that is to say any difference in
use compared to the information given in the next section of the operator's manual, is considered
as forbidden. The same applies in the case of non-compliance with the standards and instructions
given in this operator’s manual.
Improper use can cause risks. Here are some examples of improper or abusive usage:
•Using to lift loads without assembling the correct lifting equipment,
•Using in a contaminated environment,
•Using in enclosed areas without sufficient ventilation,
•Using in extreme temperatures (hot or cold),
•Using to work underground,
•Using to transport people in the bucket,
•Using to break down walls with the bucket.
External operating conditons:
Usage temperature
Minimum
-10°
Maximum
40°
Maximum humidity
90% at 40°
Maximum wind speed authorised
60 km/h
Maximum Temperature of oil in the tank
60°
* Remember to order the cooler from Chargeur Plus, in the event of hydraulic or engine problems
which could increase the temperature of the oil and could be dangerous*

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1.3-Description des machines
See below the full description of a machine with all available options, depending on the model of
your machine, some parts will come at an extra charge.

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1.4-Dimensions and characteristics
General:
PR-1500-S
PR-1500-P
Weigh
300 kg
300 kg
Total height (arm folded down) *
1700 mm A
1700 mm A
Total width
820 mm B
820 mm B
Total length (arm folded down)
1650 mm C
1650 mm C
Stabilizer stroke
380 mm D
380 mm D
Arm:
Joint (hydraulically adjustable
arm)
79° on the right E
42° on the left F
79° on the right E
42° on the left F
Max height (open bucket) **
2550 mm G
2550 mm G
Max breakout height**
2000 mm H
2000 mm H
Max digging depth*
1900 mm I
1900 mm I
Max length
2400 mm J
2400 mm J
Ripping power
1.5 tons
1.5 tons
Tractor:
Category ***
1
1
Power
20 to 55 cv
PTO
540 tr/min (anticlockwise)
Hydraulic system:
Hydraulic pump
6 cc with gears
6+6 cc with gears
Operating pressure
165 bars
Throughput (at 540 rpm)
10 L/min
21 L/min
Arm rotation
Hydraulic
Hydraulic
Hydraulic tank capacity
10.5 l
* Stands in
** Stands out
*** According to
Standard ISO 730:2009

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2 SAFETY NOTICE
2.1-Foreword
2.1.1-Responsibilities and tasks
/!\IMPORTANT ! /!\
It is strictly forbidden to drive the machine on the road.
For all machines mentioned in this manual, the safety regulations must be adhered to, as well as
the instructions and rules regarding the usage of retro excavators.
The user has the following duties:
•Make sure all current regional and national regulations are respected,
•Respect the legal regulations (laws, regulations, instructions, etc.) indicated in this operator's
manual, to ensure the machine can be operated in complete safety,
•Make sure that this operator's manual is available to all operators and maintenance personnel
concerned, and that the information, comments, warnings and safety instructions are fully
respected,
•Make sure the safety instructions are respected,
•Take the necessary measures to prevent switching on or operating the retro excavator without
prior authorization,
•Ensure the retro excavator is used in accordance with the location and is operated in compliance
with the conditions of use given in this manual.
Dangers when using the retro excavator:
•The retro excavators are built in accordance with current manufacturing techniques and
in compliance with recognized safety instructions. However, using a retro excavator
could constitute a health hazard or even death of an operator or third party, and risk
damaging the machine itself or other assets and materials. It is only authorized to use the
retro excavator for the work it is intended to do, and in compliance with the safety
instructions
cf: Maintenance and machine verifications chart.
•Repair immediately any faults which could affect the safety of the machine.
cf: Maintenance and machine verifications chart.
Information about modifications:
Any modifications to the machine which are not authorized by Chargeur Plus, could affect the
operation and safety of the machine.

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2.1.2-Duties and warranty
Knowledge of the safety regulations and instructions is a basic requirement in order to correctly
operate the retro excavator in complete safety.
The instructions given in this manual, and in particular, the safety instructions, must be respected
by any person using the retro excavator or working with this machine, as well as the current rules
and regulations for the prevention of accidents, in force at the location in question.
Details of the warranty such as scope, duration and nature are stipulated in the terms and
conditions of sale and delivery issued by the manufacturer. Regarding the warranty claims which
could arise due to incorrect documentation, the current operator's manual will be the correct one.
In addition to the terms and conditions of sale and delivery, the following clauses are applicable:
a warranty claim is invalid for any damages to a person and material damages, in the event it is
caused by one of the following:
•Any use of the retro excavator which is not in accordance with the intended usages and
instructions,
•Switching on or driving the retro excavator incorrectly and improper maintenance of the
excavator,
•Use of the retro excavator with faulty safety equipment or with safety and protection equipment
which is not correctly assembled or broken,
•Lack of understanding and respect of the instructions in the present operator's manual,
•Usage by an unqualified operator,
•Repair work which is not carried out correctly,
•Unauthorized modifications in the assembly of the retro excavator,
•Insufficient monitoring of spare parts which are worn,
•Damage caused by foreign objects or force majeure.
2.1.3-PPE (Personal Protective Equipment)
Depending on the usage of the machine, the operator must be familiar with the nature of the
possible hazards and consequently, equip themselves with the necessary PPE. For example, in the
event of falling object hazards, they must be equipped with a hard hat, or in the event of chemical
hazard; with gloves and a mask for respiratory protection.
This equipment is compulsory and means the operator can work in complete safety.
WARNING!
The operator must wear PPE which enable them to move freely.
FOR INFORMATION!
PPE must be chosen depending on the nature of the work to be done, the working environment and
working conditions.

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2.1.4-Safety symbols
General hazard
Eye protection compulsory
Suspended load
Ear protection compulsory
Tipping risk
Head protection compulsory
High temperatures
Hand protection compulsory
Risk of slipping
Foot protection compulsory
Danger of crushing, risk of hand
injuries
Body protection compulsory
Crushing hazard
2.2-Working area
For usage in the right safety conditions, you must respect the following:
-A safety perimeter of 3m in which no person shall pass (you could cordon off the area
with tape),
-The stability of the machine; do not exceed 10° tilting and make sure to use the
stabilizers,
-Work on stable ground where the machine can move easily and make sure to keep the
vibrations felt by the operator to a minimum. It is sufficient to simply use the machine
as per the intended conditions, taking into account the actual conditions of the outdoor
location and the effects these could engender,
-Do not work under electrical power lines to avoid any contact with the retro excavator
arm when it is lifted.
-Do not use the machine in undesirable weather conditions, the machine must be
switched off and you should go to a safe place (the machine is not equipped with
lightening protection),

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-Be aware of underground pipelines, you must be aware if they are present in your
working area.
It is the user’s responsibility to ascertain whether there are dangerous conditions when using the
machine such as for example, the presence of toxic gas, people or obstacles…
When the machine is moving, the operator must ensure that there are no people or obstacles in
the way. If there are, they must warn them to move, either verbally or with a pre-defined gesture.
2.3-Nuisances
The values given in the present operator's manual were recorded during a test cycle carried out
on an identical machine. This data is valid for any machine with the standard equipment. The
recorded values are given in the technical characteristics.
Noise emission:
Noise emission was noted in accordance with the process defined by the standard ISO4871, to
determine the guaranteed sound pressure levels, based on the 200/14/CE guidelines, appendix
VI.
However, the values given for noise emission are not applicable to determine the noise emission
for different workstations.
Noise levels which exceed 85dB(A) can cause hearing problems. For a noise level of
over 85 dB(A), ear protection is compulsory for the operator.
For a noise level of 80 dB(A), ear protection is recommended when using the machine.
Vibrations:
Vibrations were noted for an identical machine before being shipped.
If the operator is exposed to vibrations for an extended period of time, this must be measured at
the workplace, in accordance with 2002/44/CE guidelines, in such a way as to take into account
individual factors.
According to standard EN-474-1, the level of vibrations is lower than 2m/s².
Lighting:
When the level of lighting at the workplace and machine workstations is lower than 100 LUX, it
becomes necessary to use extra lighting equipment. If the machine is not equipped with such
equipment, it is necessary to use lighting powered by an external power source.
Lights for the working area must be positioned and set up so that they do not dazzle the personnel
working on the worksite.

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2.4-Safety features
Stabilizers (stands)
The stabilizers are safety features which, when the machine is equipped with them, keep the
machine stable at all times during usage.
2.5-Residual risks
2.5.1-Hydraulic risk:
In the event oil enters the eye, rinse immediately with clean water, then consult your doctor
without delay.
Skin and clothes must not come into contact with hydraulic oil. Skin which does come into contact
with hydraulic oil must, if possible, be carefully washed immediately, several times over, with
water and soap. If this is not done, the oil could irritate the skin and cause dermatitis.
In the event hydraulic oil is projected or spilled onto clothes, you must get changed immediately.
If a person inhales the hydraulic oil vapors (mist), they must be taken to see a doctor immediately.
In the event of a leak in the hydraulic system, do not switch on the retro excavator or switch it off
immediately.
2.5.2-Hydraulic hose rupture:
The hydraulic hoses and connectors used on this machine are compliant with regulations.
However, there is always a risk of rupture.
Any work on the hydraulic circuit must be carried out by trained personnel, equipped with
the necessary PPE (eye goggles in particular).
Do not search for oil leaks with bare hands, always use a piece of wood or cardboard. To search
for leaks, wear protective equipment (goggles and gloves).
2.5.3-Tipping:
It is hazardous to move the retro excavator on particularly rugged or unstable ground. The
operator must proceed with caution. Please refer to page 21.

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2.5.4-Transporting people:
It is strictly forbidden to transport or lift people with these machines.
2.5.5-Usage in enclosed areas:
In the event the machine is used inside a building for example, or in an area without ventilation,
an exhaust gas ventilation system must be installed so that the operator is not poisoned.

PR-1500-S / PR-1500-P OPERATION
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3 OPERATION
3.1-Workstation

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Left control
3.2 Start/stop
To start the machine:
•Attach the retro excavator on the tractor with the three-point hitch.
•Connect the drive shaft to the tractor.
•Start the tractor.
IMPORTANT !
During the installation of the retro excavator, it is absolutely compulsory to turn the tractor’s
motor to the OFF positon.
3.3-Operation
Manette
Indice
Mouvement
Manette
Indice
Mouvement
Left
Joystick
(A)
1
Adjusting beam is
extended
Right Joystick
(D)
1
Boom up
2
Adjusting beam is
retracted
2
Boom down
3
Arm is rotated to the
right
3
Bucket is opened
4
Arm is rotated to the left
4
Bucket is closed
Right control

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Left
Lever
(B)
1
Left stand is out
Right Lever
(C)
1
Right stand is out
2
Left stand is in
2
Right stand is in
Bucket controls:
To open the bucket (dumping), push the right joystick (D) to the right.
To close the bucket (excavation), push the left joystick (D) to the left.
Boom controls:
To move the boom up, pull the right joystick (D) back.
To move the boom down, push the right joystick (D) forward.

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Adjusting beam controls:
To extend the adjusting beam, push the left joystick (A) forward.
To retract the adjusting beam, pull the left joystick (A) ack.
Rotation of the arm:
To rotate to the left, push the left joystick (A) to the left.
To rotate to the right, push the left joystick (A) to the right.

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Right stands controls:
To extend the right stand, push the right lever to the left.
To retract the right stand, push the right lever to the right.
Left stands controls:
To extend the left stand, push the left lever to the right.
To retract the left stand, push the left lever to the left.

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Excavation work:
When working with the retro excavator, you must respect the following safety
instructions:
•It is prohibited to try and crush concrete or boulders with the bucket, using the adjustable
boom.
•During excavation work, do not let the bucket fall.
•Do not operate the cylinders to the stroke end. Operate with a small safety margin.
•Do not move the retro excavator or dig the earth when the bucket teeth are stuck in the
ground.
•When digging earth, do not bury the bucket too far into the ground. It is better to scrape
the surface whilst keeping the bucket almost flat, at a good distance from the frame of the
machine. This way of working will avoid putting too much pressure on the bucket.
•After working in water, make sure the pins for the bucket and adjusting beam are
regreased, using the grease gun. Operate the pump until the old grease comes out of the
bearings.
•It is strictly forbidden to use the retro excavator for lifting.
•When the bucket is being emptied, adhering soil can be shaken off the bucket by moving
the bucket out to the maximum stroke of the cylinder. If this should not suffice, extend the
beam as far as possible, then operate the bucket back and forth.
•When carrying out excavation work, make sure the blade is always lowered to the ground.
Note for the use of bigger and deeper buckets
3.4- Cleaning (to be done after each use)
Cleaning instructions:
The arm and track base can be cleaned with a large quantity of water without the risk of
damaging the retro excavator.
It is preferable to clean the machine with a sponge and water.
If the rollers are cleaned with a lot of water, the bearings must be regreased.
3.5-Handling the equipment
The machine accessories can be handled only when the machine is switched off, for safety
reasons.