Cleanburn CB-1500 User manual

OPERATOR'S MANUAL
CLEAN BURN MODELS: CB-1500 and CB-2500 MULTI-OIL FURNACES
with CB-500 Series Burner
PUBLICATION DATE: 6/1/10, Rev. 4 CLEAN BURN PART # 43161
WARNING: DO NOT assemble, install, operate, or maintain this equipment without first
reading and understanding the information provided in this manual. Installation and
service must be accomplished by qualified personnel. Failure to follow all safety precautions
and procedures as stated in this manual may result in property damage, serious personal injury
or death.
CLEAN BURN, INC. • 34 Zimmerman Road • Leola, PA 17540 • U.S.A.
Copyright © 2009 Clean Burn, Inc. All rights reserved. No part of this publication may be reproduced, or distributed without
the prior written permission of Clean Burn, Inc. 34 Zimmerman Road, Leola, PA 17540. Subject to change without notice.
The Clean Burn logo is a trademark of Clean Burn, Inc. All other brand or product names mentioned are the registered
trademarks or trademarks of their respective owners.
230 V / 50 Hz
I88942
FOR YOUR SAFETY -
DO NOT STORE GASOLINE
OR OTHER FLAMMABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY APPLIANCE!!
220-24050-60Hz3W
ts10s
TypeBHO64
Nr.057H7036
Danfoss

DECLARATION OF CONFORMITY
Manufacturer: CleanBurn Inc.
34 Zimmerman Rd.
Leola, PA
USA
European Representative: Please call 1-800-331-0183 for
authorized European distributors
Equipment: CB-1500 CE # 90191
CB-2500 CE # 90158
EMC Competent Body: TÜV Rheinland Product SafetyGmbH
Am Grauenstein,
D-51105 Köln
I hereby declare that the above named machinery complies with Essential Health and Safety
Requirements of the Industrial Machinery Directive (IMD - 98/37/EEC) as amended, with the
Low Voltage Directive (LVD – 73/23/EEC) as amended, and with the Electromagnetic
Compatibility Directive (EMC – 89/336/EEC) as amended.
Safety Standard:
EN 230: 1990 Monobloc Oil Burners – Safety, Control, andRegulation Devices and
SafetyTimes.
EN 292-1:1991 Safety of machinery - Basic concepts, general principles for design - Part
1 : Basic terminology,methodology.
EN 292-2:1991+A1 Safetyof machinery -Basic concepts, general principles for design -Part
2 : Technical principles and specifications
EN 60204-1:2000 Safety of machinery. Electrical equipment of machines. General
requirements.
EMC Standards:
EN 55014-1: 2000 Electromagnetic Compatibility – Requirements for Household Appliances,
Electric Tools, and Similar Apparatus. Part 1: Emission.
EN 55014-2: 2000 Electromagnetic Compatibility – Requirements for Household Appliances,
Electric Tools, and Similar Apparatus. Part 2: Immunity.
EN 50165: 1997 Electrical Equipment of Non-Electric Appliances for Household and
Similar Purposes. Safety Requirements.
N
ote: Above equipment is subject to an EMC Technical Construction File and Competent Body
Certificate Number AV 72031804 0001.
11 February, 2009 Ryan D. Gamber
Engineering Manage
r

TABLE OF CONTENTS
SECTION 1: INTRODUCTION.................................................................................... 1-1
Guide to this Manual........................................................................................................1-1
For Your Safety... .............................................................................................................1-2
Guidelines for Furnace Usage ...................................................................................1-4
Guidelines for Used Oil Tanks..................................................................................1-5
Safety Labels ............................................................................................................. 1-6
SECTION 2: UNPACKING ......................................................................................... 2-1
Removing the Shipping Crate ..........................................................................................2-1
Unpacking and Inspecting All Components..................................................................... 2-1
Furnace Component List ........................................................................................... 2-1
Unpacking Items Packed Inside the Furnace.............................................................2-2
SECTION 3: FURNACE ASSEMBLY......................................................................... 3-1
Understanding Assembly .................................................................................................3-1
RequiredToolsandMaterials ......................................................................................3-1
OverviewofFurnaceAssembly ..........................................................................................3-2
InstallingtheBlowerAssembly.....................................................................................3-3
WiringtheBlowerMotor.............................................................................................3-4
DeterminingtheHotAirDischargeConfiguration ................................................................3-5
InstallingtheHotAirDischargeComponents ......................................................................3-6
InstallingtheEnergyRetentionDisc.....................................................................................3-9
InstallingtheEnergyRetentionDiscintheCombustionChamber...................................3-9
ClosingtheFurnaceDoor ............................................................................................3-9
InstallingtheBurner ............................................................................................................3-9
CheckingtheBurnerNozzleandElectrodes .................................................................3-9
MountingtheBurnerontheHingeBracket .................................................................3-11
InstallingtheConnectorBlock,OilLineTubing,andAirLineTubing .................................3-12
InstallingtheConnectorBlockontheFurnaceDoor ...................................................3-12
InstallingtheOilLineTubing ......................................................................................3-12
InstallingtheAirLineTubing ......................................................................................3-13
LockingtheBurnerintoFiringPosition .......................................................................3-14
SECTION 4: FURNACE INSTALLATION................................................................... 4-1
Understanding Installation ...............................................................................................4-1
Important Safety Guidelines for Safe Installation .....................................................4-1
Selecting a Location ......................................................................................................... 4-5
Guidelines for Selecting a Location ..........................................................................4-5
Mounting the Furnace ......................................................................................................4-6
Ceiling Mounting ...................................................................................................... 4-6
Raised Platform Mounting ........................................................................................4-7
Floor Mounting.......................................................................................................... 4-7

TABLE OF CONTENTS
SECTION 4: FURNACE INSTALLATION (continued)
Oil Tank Installation Specifications.................................................................................4-8
Installing the Tank Vent and Emergency Vent.......................................................... 4-9
Installing the Metering Pump.........................................................................................4-10
Preparing for Installation .........................................................................................4-10
Standard Mounting: Vertical Positioning................................................................ 4-10
Alternate Mounting: Horizontal Positioning...........................................................4-12
Wiring the Furnace and Pump........................................................................................4-13
Wiring to the Furnace..............................................................................................4-13
WiringtotheMeteringPump .....................................................................................4-13
InstallingtheSuctionOilLineComponents........................................................................4-14
InstallingthePressureReliefOilLineBacktotheTank .....................................................4-17
InstallingthePressureOilLineComponents ......................................................................4-18
InstallingtheCompressedAirLine....................................................................................4-18
InstallingtheStack ...........................................................................................................4-19
StackDesignandSpecifications.................................................................................4-19
InstallingtheInteriorStack.........................................................................................4-22
InstallingtheBarometricDamper ...............................................................................4-22
InstallingtheStackPenetration...................................................................................4-23
InstallingtheExteriorStack........................................................................................4-23
InstallingtheStackCap .............................................................................................4-23
InstallingtheOptionalDraftInducer ...........................................................................4-23
InstallingtheWallThermostat ...........................................................................................4-25
InspectingtheFurnaceInstallation.....................................................................................4-25
SECTION 5: METERING PUMP PRIMING ................................................................5-1
Understanding Metering Pump Priming ..........................................................................5-1
RequiredToolsandMaterials ......................................................................................5-1
PrimingtheMeteringPump.................................................................................................5-2
VacuumTestingtheOilPump.............................................................................................5-4
SECTION 6: STARTING AND ADJUSTING THE BURNER ......................................6-1
Understanding Burner Startup and Adjustment ............................................................... 6-1
Preparing the Burner for Startup ......................................................................................6-1
Starting the Burner ........................................................................................................... 6-3
CheckingtheOperationoftheBlowerMotor .....................................................................6-4
SECTION 7: RESETTING THE FURNACE AND BURNER .......................................7-1
Understanding Furnace/Burner Shutdowns ..................................................................... 7-1
The Oil Primary Control .................................................................................................. 7-1
Resetting the Oil Primary Control.............................................................................7-1
The Blower/Fan Switch....................................................................................................7-2
The Hi-Temp Limit Switches...........................................................................................7-2
Understanding the L-200 Hi-Temp Limit Switch .....................................................7-2
UnderstandingtheL-290AuxiliaryHi-TempLimitSwitch ............................................7-2

TABLE OF CONTENTS
SECTION 8: ADJUSTING THE DRAFT OVER FIRE ................................................8-1
CheckingforCorrectDraftOverFire .................................................................................8-1
AdjustingtheBarometricDamper .......................................................................................8-2
SolvingDraftOverfireProblems .........................................................................................8-2
UnderstandingtheEffectofExhaustFansonDraft .......................................................8-3
CheckingDraftOverfiretoDetermineSeverityofBackdraft.........................................8-3
InstallingaMake-upAirLouver ..................................................................................8-5
SECTION 9: MAINTENANCE.....................................................................................9-1
UnderstandingMaintenance................................................................................................9-1
PeriodicBurnerInspection .................................................................................................9-2
CleaningtheCanisterFilter .................................................................................................9-3
ServicingtheMeteringPump ..............................................................................................9-4
CleaningAshfromtheFurnace ...........................................................................................9-5
CleaningtheCheckValve/Screen .....................................................................................9-7
CleaningtheTank ..............................................................................................................9-8
AnnualBurnerTune-up ......................................................................................................9-8
EndofSeasonMaintenance ...............................................................................................9-8
SECTION 10: TROUBLESHOOTING.......................................................................10-1
Troubleshooting Flow Chart ..........................................................................................10-2
Troubleshooting Tables..................................................................................................10-3
APPENDIX A
Detailed Furnace Specifications...................................................................................... A-1
Furnace Technical Specifications............................................................................. A-1
Burner Technical Specifications............................................................................... A-2
Furnace Dimensions ................................................................................................. A-3
BurnerComponents ................................................................................................... A-4
RemovingtheNozzleforCleaning ......................................................................... A-9
FurnaceComponents ............................................................................................... A-10
CB-1500FurnaceComponents .......................................................................... A-10
CB-2500FurnaceComponents .......................................................................... A-12
BlowerComponents................................................................................................. A-14
CB-1500BlowerComponents ........................................................................... A-14
CB-2500BlowerComponents ........................................................................... A-16
APPENDIX B
WiringDiagrams ............................................................................................................... B-1
FurnaceWiringDiagram ............................................................................................. B-1
BurnerWiringDiagram ............................................................................................... B-2
LadderSchematic ...................................................................................................... B-3
MeteringPumpWiringSchematics.............................................................................. B-4

TABLE OF CONTENTS
APPENDIX C
Additional Installation and Maintenance Requirements ................................................. C-1
Installing a Cover over the Oil/Air Regulators......................................................... C-1
Installing a Fire Valve .............................................................................................. C-2
APPENDIX D
FurnaceServiceRecord .................................................................................................... D-1

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-1
SECTION 1: INTRODUCTION
Guide to this Manual
This manual contains all the information necessary to safely install and operate the Clean Burn
CE-certified,230V/50HzFurnaceModelsCB-1500andCB-2500. ConsulttheTableofContentsfora
detailedlistoftopicscovered. You'llfindthismanual'sstep-by-stepprocedureseasytofollowandunderstand.
Shouldquestionsarise,pleasecontactyourCleanBurndealerbeforestartinganyoftheproceduresinthis
manual.
As you follow the directions in this manual, you'll discover that assembling and operating your new
furnace involves five basic activities as outlined here:
•UNPACKING.................................................................................................... (Section 2)
•ASSEMBLY ...................................................................................................... (Section 3)
•INSTALLATION ............................................................................................. (Section 4)
• OPERATION
•Metering Pump Priming ...................................................................... (Section 5)
•Starting and Adjusting the Burner ..................................................... (Section 6)
• Resetting the Furnace and Burner...................................................... (Section 7)
• Adjusting the Draft............................................................................... (Section 8)
• MAINTENANCE ............................................................................................. (Section 9)
Themanualalsocontainsimportantanddetailedtechnical
reference materials which are located at the back of the
manual in the Appendixes.
Please read all sections carefully--including the important
safety information found in this section--before beginning
any installation/operation procedures; doing so ensures
your safety and the optimal performance of your Clean
Burn furnace.
WARNING!
STOP
YOUR SAFETY IS AT STAKE!
DO NOT INSTALL, OPERATE OR
MAINTAIN THIS EQUIPMENT
WITHOUT FIRST READING
AND UNDERSTANDING THE
OPERATOR'SMANUAL!

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-2
For Your Safety...
For your safety, Clean Burn documentation contains the following types of safety statements (listed here
in order of increasing intensity):
•NOTE: A clarification of previous information or additional pertinent information.
•ATTENTION: A safety statement indicating that potential equipment damage may occur if
instructions are not followed.
CAUTION: A safety statement that reminds of safety practices or directs attention to unsafe
practices which could result in personal injury if proper precautions are not taken.
WARNING: A strong safetystatement indicating that a hazard exists which can result in
injury or death if proper precautions are not taken.
DANGER! The utmost levels of safety must be observed; an extreme hazard exists which
would result in high probability of death or irreparable serious personal injury if proper
precautions are not taken.
In addition to observing the specific precautions listed throughout the manual, the following general
precautions apply and must be heeded to ensure proper, safe furnace operation.
DANGER! DO NOT create a fire or explosion hazard by storing or using gasoline or other
flammable or explosive liquids or vapors near your furnace.
DANGER! DO NOT operate your furnace if excess oil, oil vapor or fumes have
accumulated in or near your furnace. As with any oil burning furnace, improper installation,
operation or maintenance may result in a fire or explosion hazard.
WARNING: DO NOT add inappropriate or hazardous materials to your used oil, such as:
• Anti-freeze
• Carburetor cleaner
• Paint thinner
• Parts washer solvents
• Gasoline
• Oil additives
• Any other inappropriate/hazardous
material
WARNING: Burning chlorinated materials (chlorinated solvents and oils) is illegal, will
severelydamageyourheatexchanger,andadverselyaffecttheproper,safeoperationofyour
furnace. Instructyourpersonneltoneveraddhazardous materialstoyourusedoil.

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-3
For Your Safety... (continued)
WARNING: Neveralterormodifyyourfurnacewithoutpriorwrittenconsentof
CleanBurn,Inc. Unauthorizedmodificationsoralterationcanadverselyaffecttheproper,
safe operation of your furnace.
WARNING: The burner which is shipped with your Clean Burn furnace is to be used only
with your furnace according to the instructions provided in this manual. DO NOT use the
burner for any other purpose!
WARNING: Electrical installation of the furnace is to be performed only by qualified
personnel (i.e. licensed electrician/engineer). Improper electrical installation can adversely
affect the proper, safe operation of the furnace and may cause serious personal injury/death.
WARNING: Install the furnace in an area away from the main shop traffic. (Clean Burn
recommends ceiling mounting for this purpose.) It is essential for personal safety that only
manufacturer-trained, qualified personnel have access to operate and maintain the
furnace.
WARNING: To prevent damage to the furnace and to ensure personal safety, lifting,
mounting, and hanging of the furnace must be performed in accordance with safe handling
procedures.
WARNING: DO NOT operate your furnace when the ambient temperature is above
35o C(95oF).
WARNING: The Best Operator is a Careful Operator! By using common sense,
observing general safety rules, and adhering to the precautions specific to the equipment, you,
the operator, can promote safe equipment operation. Failure to use common sense, observe
general safety rules, and adhere to the precautions specific to the equipment may result in
equipment damage, fire, explosion, personal injury and/or death.
WARNING: The installation, operation, and maintenance of this equipment must be
accomplished by qualified personnel and in compliance with the specifications in the
Clean Burn Operator's Manual and with all national, state, and local codes or authorities
having jurisdiction over environmental control, building inspection and fuel, fire and
electricalsafety.
WARNING: Thisequipmentisforcommercialand/orindustrialuseonly;itisNOTfor
residentialuse.
WARNING: CallyourCleanBurndealerforservice. DONOTallowuntrained,unauthorized
personneltoserviceyourfurnace. Makesurethatyourfurnacereceivesperiodicmaintenanceto
ensureoptimalperformance
Failure to comply with these standards and requirements may result in equipment dam
age, fire, explosion, personal injury and/or death.

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-4
Guidelines for Furnace Usage
• Thisfurnaceislistedforcommercialand/orindustrialuseonly;itisnotlistedforresidential
use.
• This furnace is designed to burn the following fuels:
• Used crankcase oil up to 50 SAE
• Usedtransmissionfluid
• Used hydraulic oils
• #2 fuel oil
• #4 fuel oil
• #5 fuel oil
NOTE: Used oils may contain other substances, including gasoline, that may hinder
performance.
• Make sure you comply with all environmental regulations concerning the use of your furnace.
These regulations require that:
• Your used oil is generated on-site. You may also accept used oil from
"do-it-yourself" oil changers.
• Hazardous wastes, such as chlorinated solvents, are NOT to be mixed with your
used oil.
• The flue gases are vented to the outdoors with an appropriate stack.
• Your used oil is recycled as fuel for "heat recovery". DO NOT operate your furnace
in warm weather just to burn oil.
Contact your local Clean Burn dealer for current environmental regulations.
• If your furnace ever requires service, call your Clean Burn dealer. DO NOT allow
untrained, unauthorized personnel to service your furnace. Make sure that your furnace
receives annual preventative maintenance to ensure optimal performance.
For Your Safety... (continued)

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-5
For Your Safety... (continued)
Guidelines for Used Oil Tanks
For the safe storage of used oil and the safety of
persons in the vicinity of the used oil supply tank,
ensure that your tank installation adheres to the
following safety guidelines:
•The tank installation must meet all
national and local codes. Consult your
local municipal authorities for more
information as necessary.
•Review and adhere to the safety
guidelines for used oil supply tanks
as stated in the WARNING shown.
• Ensure that the tank for your furnace
installation complies with all code and
safety requirements as stated here. If the
tank does not comply, DO NOT use it.
• If you do not have a copy of the tank
safety label pictured at right, please
contact your Clean Burn dealer for the
label, which is to be affixed directly on
your used oil supply tank.

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-6
For Your Safety... (continued)
Safety Labels
I88888
42367
42308 42363
42439
Danfoss 220−240V 50−60Hz 3W
ts 10s
Type B HO 64
Nr. 057H7036
42457
FollowingarethelocationsanddescriptionsofalllabelsonyourCB-1500orCB-2500furnace. Thefollowing
illustrationsshowthelocationofALLlabelsonyourfurnace. Pleasenotethatsomelabelsdenotemodel
number,modeldescription,etc.whileotherscontainimportantsafetymessages.
Each Safety Label contains an important safety message starting with a key word as discussed earlier in
this section (e.g. ATTENTION, CAUTION, WARNING, DANGER). For your safety and the safe
operation of your furnace, review all labels and heed all safety messages as printed on the labels.
If any labels on your Clean Burn furnace ever become worn, lost or painted over, please call your Clean
Burn dealer for free replacements.
Label Part # Description
42030 FurnaceElectricalShockHazardWarningLabel(severallocations)
42027 Furnace Burn Hazard/Hazardous Voltage Warning Label
42308 Header Label
42363 CE Data Label - CB-2500
42439 CE Data Label - CB-1500
42341 CleaningCombustionChamber/TargetCautionLabel
42457 MadeinUSA/PatPendingCombinationLabel
42333 ModelCB-2500Label
42368 ModelCB-1500Label
42367 FurnaceSafetyWarningLabel(MultipleMessages-Fire/Shock/BurnHazards)
42315 BurnHazard-HotSurfaceWarningLabel
42068 FurnaceBlower/FanEntanglementHazardWarningLabel(nearblower)

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-7
For Your Safety... (continued)
CB-1500/CB-2500 Furnace Cabinet Safety Labels

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-8
For Your Safety... (continued)
CB-1500/CB-2500 Furnace Cabinet Safety Labels
THE MAINTENANCE INTERVAL FOR CLEANING ASH FROM THE FURNACE IS
APPROXIMATELY 700 HOURS. THE ASH LEFT FROM THE BURNING OF USED OIL
MAY CONTAIN METALLIC COMPOUNDS OR FOREIGN MATERIALS. THE ASH MUST BE
DISPOSED OF PROPERLY.
BURNER REQUIRES A MINIMUM AIR SOURCE OF:
2 S.C.F.M. (57 L/MIN.) AT 25 P.S.I. (1.72 BAR).
THIS APPLIANCE IS NOT TO BE USED WITH AIR FILTERS AND
SHALL INCORPORATE NO PROVISIONS FOR MOUNTING AIR FILTERS.
LEOLA, PENNSYLVANIA (USA)
250,000
BTU/HR
1/3
1/50
450
230
230
230
CB 2500
60 (152)
12 (30)
TOP
24 (61)
1
1/17
1/10
POWER
230
230
230
2 (5)
18 (46)
1.7
1.7
6.4
6.4
1.7 6.4
17.0
17.0
16.0
1.7 6.4 18.0
42363
15
1.8
10
0.5
1.7
50
50
50
5.0
0.4
0.45
50
50
50
HZ
−.04 (−1 mm)
18 (46)
1.2
1.2
4.0
4.0
1.1 4.0
0.28
0.28
0.28
3.5
1.2
73
(KW)
0.24
BLOWER DISCHARGE 60 (152)
CLEAN BURN, INC.
THE MAINTENANCE INTERVAL FOR CLEANING ASH FROM THE FURNACE IS
APPROXIMATELY 700 HOURS. THE ASH LEFT FROM THE BURNING OF USED OIL
MAY CONTAIN METALLIC COMPOUNDS OR FOREIGN MATERIALS. THE ASH MUST BE
DISPOSED OF PROPERLY.
BURNER REQUIRES A MINIMUM AIR SOURCE OF:
2 S.C.F.M. (57 L/MIN.) AT 25 P.S.I. (1.72 BAR).
THIS APPLIANCE IS NOT TO BE USED WITH AIR FILTERS AND
SHALL INCORPORATE NO PROVISIONS FOR MOUNTING AIR FILTERS.
LEOLA, PENNSYLVANIA (USA)
150,000
BTU/HR
1/3
1/50
450
230
230
230
CB 1500
60 (152)
12 (30)
TOP
38 (97)
3/4
1/17
1/10
POWER
230
230
230
2 (5)
18 (46)
1.1
1.1
4.0
4.0
1.1 4.0
16.0
14.0
14.0
1.1 3.9 14.0
42439
15
1.8
9
0.5
1.7
50
50
50
4.0
0.4
0.45
50
50
50
HZ
−.04 (−1 mm)
18 (46)
1.1
1.0
2.0
2.0
1.0 2.0
0.1
0.1
0.1
1.3
1.0
44
(KW)
0.1
BLOWER DISCHARGE 60 (152)
CLEAN BURN, INC.
24 (61) W/LOUVERS
CLOSED
FOR COMMERCIAL OR INDUSTRIAL USE ONLY.
MULTI−OIL HEATING SYSTEM
NO.
42308

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-9
For Your Safety... (continued)
CB-1500/CB-2500 Burner Labels
Label Part # Description
Danfoss 220−240V 50−60Hz 3W
ts 10s
Type BHO 64
Nr. 057H7036 42339/
42340
I88889
42004
CB-1500/CB-2500 BurnerSafety Labels
42004 BurnerSafetyWarningLabel (HighVoltage/MovingPartsHazards)
42235 BurnerSafetyWarningLabel(Fire/ExplosionHazard-BurnerInstallationandService)
42339 BurnerModel/SerialNumberLabel
42229 Logo/BurnerDescriptionLabel
42482 ResetWarningLabel
42309 CEMarkLabel
42023 BurnerPowerLabel
42457 MadeinUSA/PatPending
CombinationLabel(onside)

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
1-10

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
2-1
SECTION 2: UNPACKING
Before assembling your furnace, you must accomplish the following activities described in this section:
• Removing the Shipping Crate
• Unpacking and Inspecting All Components
Removing the Shipping Crate
NOTE: Remove the shipping crate prior to assembly and installation of the furnace. DO NOT use the
crate as a platform for furnace installation!
1. Carefully remove the top boards of the shipping crate. Then remove the front, back, and side
panels of the shipping crate.
2. Carefully lift the furnace off the shipping pallet with a fork lift.
ATTENTION: DO NOT attempt to slide the furnace cabinet out of the shipping crate--you may
damage the furnace cabinet.
Unpacking and Inspecting All Components
Following is an itemized list of all components you should have received in your Clean Burn furnace
shipment. Open all shipping containers and inspect all components according to the list. Immediately
notify the freight company and your Clean Burn dealer in case of shipping damage or shortage(s). Keep
all components together so you will have them as needed for furnace assembly and installation.
Furnace Component List
ONE SKID containing:
• Furnace cabinet
• Items packed inside furnace cabinet (combustion chamber):
NOTE: Please refer to the procedure on the following page to remove these items.
• Target
• Hot air discharge assembly components plus hardware
• Furnaceaccessories:
• Canisterfilter
• Checkvalveandscreen
• Barometricdamper
• Burneroilline/airlinecomponents
• Assortedbolts/fittingsforassembly
offurnacecomponents
• Vacuumgauge
• Wallthermostat
• Connectorblock
• Operator'sManual
ITEMSPACKEDININDIVIDUALBOXES:
• Burner
• Blower
• Metering Pump
NOTE: You may have received additional boxes or skids if you ordered optional accessories.

Operator'sManual: ModelsCB-1500&CB-2500(230V/50Hz)
2-2
Unpacking Items Packed Inside the Furnace
To unpack the items packed inside the furnace cabinet (in the combustion chamber), you will need to
open the combustion chamber door.
1. Remove the four nuts and washers which hold the combustion chamber door closed. Set the nuts
and washers aside in a safe place for later re-installation after the target has been installed
(Section 3).
2. Carefully swing the combustion chamber door open. Remove and inspect the components
packed inside.
3. Leave the door unfastened (open) for assembly/installation procedures to be accomplished in the
next section.
Figure 2A - Accessing the Combustion Chamber
COMBUSTION CHAMBER
CLEAN−OUT DOOR
I88881