Coleman FC9T-UP Quick start guide

TECHNICAL GUIDE
Echelon
MODELS: FC9T-UP
GAS-FIRED
CONDENSING / HIGH EFFICIENCY
UPFLOW TWO STAGE FURNACES
UP TO 94% AFUE
NATURAL GAS
40 - 120 MBH INPUT
Due to continuous product improvement, specifications
are subject to change without notice.
Visit us on the web at www.york.com for the most
up-to-date technical information.
Additional rating information can be found at
www.gamanet.org.
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
246739-CTG-C-0407
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
These Category IV, highly efficient, compact, condensing
type furnaces are designed for residential and commercial
installations in a basement, closet, alcove, recreation room
or garage where the ambient temperature is above 32°F, or
higher. They may be either side wall or thru-roof vented
using approved plastic type combustion air and vent piping.
All units are factory assembled, wired and tested to assure
dependable and economical installation and operation.
WARRANTY
Lifetime limited warranty on both heat exchangers to the
original purchaser; a 20-year limited warranty from original
installation date to subsequent purchaser.
10-year warranty on the heat exchanger in commercial appli-
cations.
5-year limited parts warranty.
FEATURES
• Two stage heating operation includes:
- Two stage gas valve
- Two stage inducer operation
• Provides increased comfort level & very quiet unit opera-
tion
• Adjustable delay timer allows two stage operation with
single stage thermostat
• Compact, easy to install, ideal height 40" cabinet
• Blower-off delay for cooling SEER improvement.
• Easy to connect power/control wiring.
• Built-in, high level self diagnostics with fault code display.
• Low unit amp requirement for easy replacement applica-
tion.
• Integrated control module for reliable, economical opera-
tion.
• May be installed as either two-pipe (sealed combustion)
or single pipe vent (using indoor combustion air)
• Top intake & vent connection allows installation in narrow
locations.
• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.
• Induced combustion system with inshot main burners for
quiet, efficient operation.
• No special vent termination kit required.
• 100% shut off main gas valve for extra safety.
• PSC -four speed, direct drive motor with large, quiet
blower.
• 24V, 40 VA control transformer and blower relay supplied
for add-on cooling.
• Hi-tech tubular aluminized steel primary heat exchanger.
• Secondary (condensing) heat exchanger of 29-4C high-
grade stainless steel.
• Timed on, adjustable off blower capability for maximum
comfort.
• Solid removable bottom panel allows easy application.
• Easy access from front of unit for cleaning, maintenance
or service.
• Protection from intake, exhaust or condensate blockage.
• Insulated blower compartment for quiet operation.

246739-CTG-C-0407
2Unitary Products Group
13-7/8
7/8
23-3/4
7/8
30-1/8
1-1/2” GAS
PIPE ENTRY
7/8” JUNCTION
BOX HOLE
T-STAT WIRING
7/8” K.O.
CONDENSATE
DRAIN 7/8” K.O.
OPTIONAL RETURN AIR
CUT-OUT (either side)
FOR USE WITH
EXTERNAL FILTER
FRAME
LEFT SIDE
RIGHT SIDE
26-3/4
1-1/21-1/4
C
24-3/8
20 5/8
5/8
B
24-17/16
2
D
BOTTOM IMAGE
RETURN END TOP IMAGE
SUPPLY END
1-1/2” GAS
PIPE ENTRY
7/8” JUNCTION
BOX HOLE
T-STAT WIRING
7/8” K.O.
CONDENSATE
DRAIN 7/8” K.O.
A
40
FRONT
CABINET AND DUCT DIMENSIONS
Models Nominal
CFM Cabinet Size Cabinet Dimension
A (in.) B (in.) C (in.) D (in.)
FC9T040A12UP11 1200 A 14-1/2 13-1/4 11-1/2 6-1/4
FC9T060B12UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2
FC9T080B12UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2
FC9T080C16UP11 1600 C 21 19-3/4 18 8-7/8
FC9T100C16UP11 1600 C 21 19-3/4 18 8-7/8
FC9T100C20UP11 2000 C 21 19-3/4 18 8-7/8
FC9T120D20UP11 2000 D 24-1/2 23-1/4 21-1/2 10-5/8

246739-CTG-C-0407
Unitary Products Group 3
* ESP (External Static Pressure) .5" WG is at furnace outlet ahead of cooling coil.
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
NOTES:
1. For altitudes above 2000 ft. reduce capacity 4% for each 1000 ft. above sea level.
2. Wire size based on copper conductors, 60°C, 3% voltage drop.
3. Continuous return air temperature must not be below 55°F.
4. All filters must be high velocity cleanable type.
5. Air flows above 1800 CFM require either return from two sides or one side plus bottom.
ELECTRICAL AND PERFORMANCE DATA
Models Input
High/Low Output High/Low Nominal Airflow* Cabinet
Width Total Unit AFUE Air Temp.
Rise
MBH MBH CFM In. Amps % °F
FC9T040A12UP11 40/26 38/24 1200 14-1/2 9 94.0 35 - 65
FC9T060B12UP11 60/39 56/36 1200 17-1/2 9 93.2 40 - 70
FC9T080B12UP11 80/52 75/49 1200 17-1/2 9 92.5 45 - 75
FC9T080C16UP11 80/52 75/49 1600 21 12 92.8 45 - 75
FC9T100C16UP11 100/65 93/60 1600 21 12 92.5 45 - 75
FC9T100C20UP11 100/65 93/60 2000 21 14 92.8 45 - 75
FC9T120D20UP11 120/78 112/73 2000 24-1/2 14 93.2 40 - 70
Models Input
High/Low Max. Outlet Air Temp. Blower Blower
Size Max.
Over-current
Protect
Min. Wire Size
(awg) @ 75 ft.
One Way
Operating
Weight
MBH °F HP Amps In. Lbs.
FC9T040A12UP11 40/26 165 1/2 7.7 11 x 8 20 14 121
FC9T060B12UP11 60/39 170 1/2 7.7 11 x 8 20 14 135
FC9T080B12UP11 80/52 175 1/2 7.7 11 x 8 20 14 142
FC9T080C16UP11 80/52 175 3/4 10.2 11 x 10 20 14 157
FC9T100C16UP11 100/65 175 3/4 10.2 11 x 10 20 14 162
FC9T100C20UP11 100/65 175 1 12.8 11 x 11 20 12 164
FC9T120D20UP11 120/78 170 1 12.8 11 x 11 20 12 180

246739-CTG-C-0407
4Unitary Products Group
NOTES:
1. Airflow expressed in standard cubic feet per minute (CFM).
2. Return air is through side opposite motor (left side).
3. In order to stay within the velocity rating of the filters, airflows above 1800 CFM require either return from two sides or one side plus bottom.
4. Motor voltage at 115 V.
5. NR = Operation at this static pressure is not recommended.
BLOWER PERFORMANCE CFM
Airflow with Bottom or One Side Retrun - without Filters (CFM)
Models Speed
Tap External Static Pressure, Inches W.C.
0.10.20.30.40.50.60.70.80.91.0
FC9T040A12UP11
High 1395 1330 1265 1200 1120 1030 940 820 NR NR
Med-High 1025 990 960 925 885 825 750 660 NR NR
Med-Low 785 765 745 715 670 625 545 NR NR NR
Low 640 605 590 565 530 465 405 NR NR NR
FC9T060B12UP11
FC9T080B12UP11
High 1650 1605 1570 1525 1465 1410 1350 1275 1170 1060
Med-High 1165 1185 1175 1165 1150 1140 1100 1050 970 875
Med-Low 895 915 935 940 940 920 905 860 815 750
Low 710 725 725 725 720 700 685 660 625 560
FC9T080C16UP11
FC9T100C16UP11
High 1960 1955 1925 1890 1830 1765 1695 1615 1600 1485
Med-High 1565 1560 1560 1575 1545 1530 1475 1425 1365 1260
Med-Low 1230 1275 1285 1300 1310 1300 1280 1245 1190 1070
Low 930 945 965 975 975 975 975 950 910 850
FC9T100C20UP11
High 2300 2210 2120 2020 1930 1830 1715 1595 1480 1350
Med-High 1950 1900 1830 1755 1680 1595 1500 1390 1270 1155
Med-Low 1610 1545 1490 1440 1390 1315 1230 1155 1050 920
Low 1325 1270 1225 1175 1105 1045 990 905 890 790
FC9T120D20UP11
High 2560 2485 2410 2320 2220 2135 2035 1920 1785 1650
Med-High 2090 2050 1990 1970 1885 1820 1760 1675 1545 1405
Med-Low 1695 1675 1665 1615 1565 1510 1460 1385 1285 1140
Low 1175 1150 1135 1110 1085 1055 1005 980 970 845
Airflow with Two Side Returns or with Bottom and One Side Return - without Filters
Models Speed
Tap External Static Pressure, Inches W.C.
0.10.20.30.40.50.60.70.80.91.0
FC9T100C20UP11
High 2465 2380 2295 2195 2095 1995 1875 1760 1620 1470
Med-High 2085 2035 1960 1880 1800 1705 1605 1485 1360 1235
Med-Low 1725 1625 1595 1540 1485 1405 1315 1235 1125 995
Low 1420 1360 1310 1255 1180 1120 1070 970 950 845
FC9T120D20UP11
High 2615 2535 2450 2385 2285 2175 2075 1945 1825 1670
Med-High 2055 2045 2015 1985 1932 1855 1785 1730 1605 1470
Med-Low 1690 1650 1620 1600 1570 1525 1470 1395 1300 1200
Low 1345 1335 1335 1285 1250 1230 1180 1115 1010 850

246739-CTG-C-0407
Unitary Products Group 5
FILTER PERFORMANCE
The airflow capacity data published in the “Blower Perfor-
mance” table listed above represents blower performance
WITHOUT filters. To determine the approximate blower per-
formance of the system, apply the filter drop value for the fil-
ter being used or select an appropriate value from the “Filter
Performance” table shown below.
NOTE: The filter pressure drop values in the “Filter Perfor-
mance” table shown below are typical values for the type of
filter listed and should only be used as a guideline. Actual
pressure drop ratings for each filter type vary between filter
manufacturer. NOTES:
1. Air velocity through throwaway type filters may not exceed 300
feet per minute. All velocities over this require the use of high
velocity filters.
2. Air flows above 1800 CFM require either return from two sides or
one side plus bottom.
RECOMMENDED FILTER SIZES
Input/Output
BTU/H CFM Cabinet
Size Side Return Filter in. Bottom Return Filter in.
40/38 1200 A 16 x 25 14 x 25
60/56 1200 B 16 x 25 16 x 25
80/75 1200 B 16 x 25 16 x 25
80/75 1600 C 16 x 25 20 x 25
100/93 1600 C 16 x 25 20 x 25
100/93 2000 C 16 x 25 20 x 25
120/112 2000 D (2) 16 x 25 22 x 25
FILTER PERFORMANCE - PRESSURE DROP INCHES W.C. AND (KPA)
Airflow Range Minimum
Opening Size Filter Type
Disposable Washable Fiber Pleated
CFM in2In W.C. In W.C. In W.C.
0 - 750 230 0.01 0.01 0.15
751 - 1000 330 0.05 0.05 0.20
1001 - 1250 330 0.10 0.10 0.20
1251 - 1500 330 0.10 0.10 0.25
1501 - 1750 380 0.15 0.14 0.30
1751 - 2000 380 0.19 0.18 0.30
2001 & Above 463 0.19 0.18 0.30
UNIT CLEARANCES TO COMBUSTIBLES
Application Top Front Rear Left Side Right Side Flue Floor/
Bottom Closet Alcove Attic
In. In. In. In. In. In.
Upflow 1 3 0 0 0 0 Combustible Yes Yes

246739-CTG-C-0407
6Unitary Products Group
For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com
in the Product Catalog Section.
FIGURE 1: Thermostat Chart - AC
AC9 2 Stage Scroll A/C w/2 Stage Furnace, 2 Stage Cooling Ready- PT8/9; (F,L)*8/9T, (G,L)*8/9T, XYG8S-*, XYF8S-*, XYG9S-*, XYF9S-*
THERMOSTAT
*DP22U70124
C
24-Volt Common
Thermostat Installer Setup
Number 15 - Compressor
Protection - must be set to 5
Y2
Second Stage Cool
W2
Second Stage Heat
R
24-Volt Hot
R
24-Volt Hot
C
24-Volt Common
Y1
First Stage Cool
Y
First Stage Cool
C
24-Volt Common
R
24-Volt Hot
Y1
First Stage Cool
C
24-Volt Common C
24-Volt Common C
24-Volt Common
Y1
First Stage Cool
Comfort Alert
Interface
24V HUMIDIFIER
(Optional)
R
24-Volt Hot
G
Fan
R
24-Volt Hot
W2
Second Stage Heat
E/W1
First Stage Heat
W
First Stage Heat
W2
Second Stage Heat
Step 1 of Thermostat User
Configuration Menu must be
set to MS 2
Step 16 of Thermostat User
Configuration Menu must be set
to ON to use Comfort Alert
Features
HM
Humidistat
L
Malfunction Light
E/W1
First Stage Heat
G
Fan
G
Fan
Connection of the "C" Termainal,
24-Volt Common, is optional
when used with batteries
Thermostat Installer Setup
Number 1 - System Type -
must be set to 6 -
2 Heat/2 Cool Conventional
R
24-Volt Hot (Heat XFMR)
W2
Second Stage Heat
RC
24-Volt Hot (Cool XFMR)
E/W1
First Stage Heat
G
Fan
*DN22U00124
THERMOSTAT
Y2
Second Stage Cool
Y2
Second Stage Cool
Y
First Stage Cool
Y2
Second Stage Cool Y2
Second Stage Cool
Y/Y2
Single/Second Stage
Cool
Y1
First Stage Cool
Connection of the "C"
Termainal, 24-Volt Common,
is optional when used with
batteries
2 STAGE PSC
FURNACE CONTROL TWO STAGE
AIR CONDITIONING
*DN22C00124 *PP32U71124
THERMOSTAT
*PP32U72124
THERMOSTAT
Step 1 of Thermostat User
Configuration Menu must be set
to MLTI STG
W/W1
Single/First Stage Heat
C
24-Volt Common
THERMOSTAT
*PP32U70124
Thermostat Installer Setup
Number 0170 - System Type -
must be set to 8 - 2 Heat/2 Cool
Multistage Conventional
Y
First Stage Cool
Y2
Second Stage Cool
R
24-Volt Hot (Heat XFMR)
RC
24-Volt Hot (Cool XFMR)
G
Fan
W2
Second Stage Heat
Connection of the "C"
Termainal, 24-Volt Common,
is optional when used with
batteries
E/W1
First Stage Heat
W2
Second Stage Heat
G
Fan
Connection of the "C" Termainal,
24-Volt Common, is optional
when used with batteries

246739-CTG-C-0407
Unitary Products Group 7
FIGURE 2: Thermostat Chart - HP
HP23 Two Stage H/P - H*5B, YZE - w/Two Stage Furnace, 2 Stage Cooling Ready - PT8/9, (F,L)*8/9T, (G,L)*8/9T, XYG8S-*, XYF8S-*, XYG9S-*, XYF9S-*
W/031-01996- Series Demand Control; Hot Heat Pump Mode OR Conventional
Thermostat Installer Setup Number 0210 -
External Fossil Fuel Kit - must be set to 0 -
External Fossil Fuel Kit is Controlling
Heat Pump Backup Heat
Change FFuel Jumper on
Heat Pump to ON
Thermostat Installer Setup Number 0190 -
Reversing Valve (O/B) Operation - must be set to 0
- O/B Terminal Energized in Cooling
Step 1 of Thermostat User
Configuration Menu must be
set to Heat Pump 2
Thermostat Installer Setup Number 0200
- Backup Heat Source - must be set to 1 - Heat
Pump Backup Heat Source is Fossil Fuel
24V HUMIDIFIER
(Optional)
Thermostat Installer Setup Number 0170
- System Type - must be set to
12 - 3 Heat/2 Cool Heat Pump
Selection of GAS/ELEC switch on
thermostat not necessary Step 1 of Thermostat User Configuration
Menu must be set to Heat Pump 2 Set W2 Delay on furnace to OFF
HM
Humidistat BSG
Bonnet Sensor
Bonnet Sensor
(Optional) BS
Bonnet Sensor
W2
Second Stage Auxiliary Heat W2
Second Stage Auxiliary Heat
AUX
Auxiliary Heat E/W1
First Stage Auxiliary Heat E/W1
First Stage Auxiliary Heat W
Auxiliary Heat
Y2
Second Stage Heat/Cool Y2
Second Stage Heat/Cool Y2
Second Stage Heat/Cool Y2
Second Stage Heat/Cool
L
Malfunction Light L
Malfunction Light L
Malfunction Light X/L
Malfunction Light
O/B
Reversing Valve O
Reversing Valve–Energized in Cool O
Reversing Valve–Energized in Cool O
Reversing Valve–Energized in Cool
G
Fan G
Fan G
Fan G
Fan
W1 OUT
First Stage Auxiliary Heat Output
DHM
Dehumidistat W2
Second Stage Heat W2 OUT
Second Stage Auxiliary Heat Output
E
Emergency Heat W/W1
Single/First Stage Heat
Y2 OUT
Second Stage Cool Output
R
24-Volt Hot (Heat XFMR) R
24-Volt Hot R
24-Volt Hot R
24-Volt Hot R
24-Volt Hot
RC
24-Volt Hot (Cool XFMR) Y/Y2
Single/Second Stage Cool
C
24-Volt Common C
24-Volt Common
Y
First Stage Heat/Cool Y1
First Stage Heat/Cool Y1
First Stage Heat/Cool Y1
First Stage Cool Y1
First Stage Heat/Cool
*PP32U72124
C
24-Volt Common C
24-Volt Common C
24-Volt Common
TWO STAGE
HEAT PUMP
*PP32U70124 *DN22H00124 *PP32U71124
THERMOSTAT THERMOSTAT THERMOSTAT PSC-2 STAGE
COOLING READY
FURNACE CONTROL
*DP22U70124

Subject to change without notice. Printed in U.S.A. 246739-CTG-C-0407
Copyright © by York International Corp. 2007. All rights reserved. Supersedes: 246739-CTG-B-0806
Unitary 5005 Norman
Products York OK
Group Drive 73069
APPLYING FILTER PRESSURE DROP TO
DETERMINE SYSTEM AIRFLOW
To determine the approximate airflow of the unit with a filter in
place, follow the steps below:
1. Select the filter type.
2. Select the number of return air openings or calculate the
return opening size in square inches to determine the
proper filter pressure drop.
3. Determine the External System Static Pressure (ESP)
without the filter.
4. Select a filter pressure drop from the table based upon
the number of return air openings or return air opening
size and add to the ESP from Step 3 to determine the
total system static.
5. If total system static matches a ESP value in the airflow
table (i.e. 0.20, 0.60, etc,) the system airflow corre-
sponds to the intersection of the ESP column and Model/
Blower Speed row.
6. If the total system static falls between ESP values in the
table (i.e. 0.58, 0.75, etc.), the static pressure may be
rounded to the nearest value in the table determining the
airflow using Step 5 or calculate the airflow by using the
following example.
Example: For a 120,000 Btuh furnace with 2 return openings
and operating on high speed blower, it is found that total sys-
tem static is 0.58" w.c. To determine the system airflow, com-
plete the following steps:
1. Obtain the airflow values at 0.50" & 0.60" ESP.
Airflow @ 0.50": 2285 CFM
Airflow @ 0.60": 2175 CFM
2. Subtract the airflow @ 0.50" from the airflow @ 0.60" to
obtain airflow difference.
2175 - 2285 = -110 CFM
3. Subtract the total system static from 0.50" and divide this
difference by the difference in ESP values in the table,
0.60" - 0.50", to obtain a percentage.
(0.58 - 0.50) / (0.60 - 0.50) = 0.8
4. Multiply percentage by airflow difference to obtain airflow
reduction.
(0.8) x (-110) = -88
5. Subtract airflow reduction value to airflow @ 0.50" to
obtain actual airflow @ 0.58" ESP.
2288 - 88 = 2197
ACCESSORIES
CONCENTRIC VENT TERMINATION -
1CT0302 (2")
1CT0303 (3")
For use through rooftop, sidewall. Allows combustion air to
enter and exhaust to exit through single common hole.
PROPANE (LP) CONVERSION KIT -
1NP0347 - All units
This accessory conversion kit may be used to convert natural
gas units for propane (LP) operation. Conversions must be
made by qualified distributor or dealer personnel.
CONDENSATE NEUTRALIZER KIT - 1NK0301
Neutralizer cartidge has a 1/2" plastic tube fittings for installa-
tion in the drain line. Calcium carbonate refill media is also
available from the Source 1 Parts (p/n 026-30228-000).
SIDEWALL VENT TERMINATION KIT -
1HT0901 (3")
1HT0902 (2")
For use on sidewall, two-pipe installations only. Provide a
more attractive termination for locations where the terminal is
visable on the side of the home.
EXTERNAL SIDE RETURN FILTER RACK -
1SF0101 - Fits all cabinet sizes
Attaches to side of furnace cabinet in side return applications.
Holds any 16x25x1 permanent or disposable filter.
SIDE RETURN FILTER RACK-
1SR0302 - All Models
1SR0200 - All Models
BOTTOM RETURN FILTER RACK-
1BR0114 or 1BR0214 - For 14-1/2” cabinets
1BR0117 or 1BR0217 - For 17-1/2” cabinets
1BR0121 or 1BR0221 - For 21” cabinets
1BR0124 or 1BR0224 - For 24-1/2” cabinets
HIGH ALTITUDE PRESSURE SWITCHES -
For installation where the altitude is less than 8,000 feet it is
not required that the pressure switch be changed. For alti-
tudes above 8,000 feet see kits below. Conversion must be
made by qualified distributor or dealer personnel.
1PS0501 - 060 MBH
1PS0502 - 080/1200 MBH
1PS0503 - 080/1600, 100/1600, 120 MBH
1PS0505 - 100/2000 MBH
1PS0506 - 040 MBH
ROOM THERMOSTATS - A wide selection of compatible
thermosets are available to provide optimum performance
and features for any installation.
1H/1C, manual change-over electronic non-programmable
thermostat.
1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.
1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the
price book or consult factory.