COMPANION 184.10184-1 User manual

Owner's Manual
3/8" Cordless Drill
184.10184-1
CAUTION:
Before using this
cordless drill or any of
its accessories, read
this manual and follow
all its Safety Rules and
Operating Instructions.
• Safety Instructions
•Assembly
•Operation
•Maintenance
•Parts List
•Espanol
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Part No. 18410184-100! Rev. O 10/05/03

SECTION PAGE
Warranty.......................... 2
ProductSpecifications........ 3
PowerToolSafety............. 4- 6
DrillSafety....................... 6
Battery&ChargerSafety.... 6- 7
Symbols.......................... 7
SECTION PAGE
KnowYourCordlessDrill... 8
Accessories................... 9
CartonContents.............. 9- 10
Assembly&Operation...... 11- 16
Maintenance................... 16
Parts&Service................ 17- 18
FULL ONE YEAR WARRANTY
If this Cordless Drill fails due to a defect in material or workmanship within
one year of date of purchase, Sears will replace it free of charge.
Return this Cordless Drill to place of purchase for replacement.
This warranty gives you specific legal rights, and you may also have other
rights which may vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
I_WARNINGI
Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contains chemicals known (to the State of California) to
cause cancer, birth defects or other reproductive harm, Some examples of
these chemicals are:
•Lead from lead-based paints
•Crystalline silica from bricks, cement and other masonry products
•Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals, work in a well ventilated
area and work with approved safety equipment such as those dust masks that
are specially designed to filter out microscopic particles.

DRILL
Chuck ......................... 3/8" Keyless
Switch ......................... Variable Speed
No Load Speed ............. 0 - 550 RPM
Reversible .................... Yes
Clutch ......................... 16 + 1
16 Positions plus Drill Mode
BATTERY & CHARGER
Battery Voltage ............... 14.4 V
Charger ......................... 3-5 Hour, Class 2
Charger Input .................. 120 V AC, 60 Hz
Charger Output ............... 17V DC, 400mA
ADDITIONAL BATTERIES
If you require additional batteries for this tool, please contact us in one of the following ways to
place your order:
• Telephone: [phone]
• Fax: [phone]
• Mail: MSA Global, 277 Sandy Point Lane, Lake Zurich, Illinois 60047
&WARNING ]
To avoid electrical hazards, fire hazards or damage to the battery charger, use proper
circuit protection.
The battery charger is wired at the factory for 110-120 V operation. It must be connected
to a 110-120 V, 15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace
power cord immediately if it is worn, cut or damaged in any way.

GENERAL SAFETY RULES
[_L WARNING]
Read and understand all instructions.
Failure to follow all instructions listed below
may result in electric shock, fire and/or
serious personal injury.
WORK AREA
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating apower tool outside, use
an outdoor extension cord marked "W-A"
or "W". These cords are rated for outdoor
use and reduce the risk of electric shock.
PERSONAL SAFETY
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power
tools create sparks which may ignite the dust
or fumes.
Keep bystanders, children and visitors
away while operating the tool. Distractions
can cause you to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with
a polarized plug (one blade is wider than
the other). This plug will fit in a polarized
plug only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified
electrician to install a polarized outlet. Do
not change the plug in any way. Double
insulation eliminates the need for the three
wire grounded power cord and grounded
power supply system.
Avoid body contact with grounded
surfaces such as pipes, radiators, ranges
and refrigerators. There is increased risk of
electric shock if your body is grounded.
Don't expose power tools to rain or wet
conditions. Water entering the power tool
will increase the risk of electric shock.
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use the tool while tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Dress properly. Do not wear loose
clothing or jewelry.
Contain long hair. Keep your hair,
clothing and gloves away from moving
parts. Loose clothing, jewelry or long hair
can be caught in moving parts.
Avoid accidental starting. Be sure switch
is OFF before plugging in. Carrying tools
with your finger on the switch or plugging in
tools that have the switch ON invites
accidents.
Remove adjusting keys or wrenches
before turning the tool ON. A wrench or key
that is left attached to a rotating part of the
tool may result in personal injury.
Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enables better control of the tool in
unexpected situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat or hearing protection must be
used for appropriate conditions.
SAVE THESE INSTRUCTIONS FOR REFERENCE

TOOLUSEANDCARE SERVICE
Useclampsorotherpracticalwayto
secureandsupportthe workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
Do not force the tool. Use the correct tool
for your application. The correct tool will do
the job better and safer at the rate for which it
is designed.
Do not use the tool if the switch does not
turn it ON or OFF. Any tool that cannot be
controlled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power
source before making any adjustments,
changing accessories or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
Check for misalignment or binding of
moving parts, breakage of parts and any
other condition that may affect the tool's
operation. If damaged, have the tool
serviced before using. Many accidents are
caused by poorly maintained tools.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be
suitable for one tool may become hazardous
when used on another tool.
Tool service must be performed only by
qualified personnel. Service or
maintenance performed by unqualified
personnel could result in risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
electric shock or injury.
SPECIFIC SAFETY RULES
IA.A....GJ
For your safety, do not plug in your
charger or install the battery in the tool
until you have read and understood this
Owner's Manual.
WEAR EYE PROTECTION. Use face or
dust mask along with safety goggles if
operation is dusty. Use hearing
protection, particularly during extended
periods of operation.
•DO NOT wear gloves, neckties or loose
clothing.
•DO NOT drill, cut or sand material too
small to be securely held.
ALWAYS keep hands out of the path of
the drill bit and saw blade. Avoid
awkward hand positions where a sudden
slip could cause your hand to move into
the path of the drill bit or saw blade.
SECURE WORKPIECE. Use clamps or
a vice to hold the work when practical. It
is safer than using your hand and it frees
both hands to operate the tool.
•MAKE SURE there are no nails or
foreign objects in the part of the
INSTRUCTIONS _z°zk_e'ce't_'be'r-'_'l-ul_I_'l-I=l_'.u_" drilled or sanded.
SAVE THESE

SPECIFIC SAFETY RULES - cont'd
•TO AVOID INJURY from accidental
starting, always remove the battery from •
the tool before installing or removing a
drill bit, saw blade, sandpaper,
DO NOT install or use any drill bit that
exceeds 7" (175mm)in length or extends
more than 6" (150mm) beyond the chuck
jaws. They can suddenly bend or break.
BEFORE STARTING the operation, jog
the drill switch to make sure the drill bit
does not wobble or vibrate.
DO NOT USE fly cutters or multiple-part
hole cutters, as they can come apart or
become unbalanced in use.
MAKE SURE the spindle has come to a
complete stop before touching the chuck
or attempting to change the drill bit.
ALWAYS MAKE SURE THE CHUCK IS
TIGHT AND THE DRILL FIRMLY
TIGHTENED IN THE CHUCK before
starting drill.
Do not charge the battery if it is wet or
shows any evidence of corrosion.
A small leakage from the battery may
occur under extreme usage, charging or
temperature conditions. This does not
indicate a failure. If however, the outer
seal is broken and this leakage gets on
your skin, fellow these steps:
1. Wash quickly with soap and water
2. Neutralize with a mild acid such as
lemon juice or vinegar
3. If liquid gets into your eyes, flush
immediately with clean water for a
minimum of 10 minutes and seek
medical attention.
NOTE: The liquid is 20-35% solution
of potassium hydroxide.
Do not incinerate the battery. It can
explode in a fire.
Do not use an extension cord. Plug the
charger cord directly into an electrical
outlet.
Use the charger only in a standard 110-
120V/60Hz electrical outlet.
Charge the battery only with the charger
supplied with the drill.
Do not store or carry battery so that
metal objects can contact exposed metal
end. Do not place battery in aprons,
pockets, drawers, etc. with loose nails,
screws, keys etc. The battery could short
circuit causing a fire, personal injury or
damage to the battery.
Do not use the charger in wet or damp
conditions. It is intended for indoor use
only. Do not use the charger near sinks
or tubs. Do not immerse the charger in
water.
Do not allow the cord to hang over the
edge of a table or counter or touch hot
surfaces. The charger should be placed
away from sinks and hot surfaces.
Never attempt to open the battery for
any reason. If the housing of the battery
breaks or cracks, immediately
• Do not use charger to charge any
batteries other than the drill batteries.
SAVE THESE INSTRUCTIONS FOR REFERENCE

Other batteries may explode.
Do not operate charger if cord or plug is
damaged. Replace damaged cord and
plug immediately.

Donotoperatechargerifithasreceived
asharpblow,beendroppedorotherwise
damagedinanyway.Haveaqualified
technicianexaminethechargerand
repairitifnecessary.Donot
disassemblethecharger.
Forbestresults,donotchargethe
batterywhenthebatteryorair
temperatureisbelow50°F(10°C)or
above105°F(40°C).
• Unplugthechargerwhennotinuseand
beforecleaningormaintenance.
• Donotabusethecord.Toreducethe
riskofdamagetotheelectriccordor
plug,nevercarrythechargerbythecord
oryankthecordtopulltheplug.Always
grasptheplugandpulltodisconnect.
Alwayskeepthecordawayfromheat,oil
Some of the following symbols may be
used on your tool. Please study them and
learn their meaning. Proper interpretation
of these symbols will allow you to operate
the tool better and safer.
V volts
A amperes
az hertz
W watt
KW kilowatts
microfarads
Llitres
Kg kilograms
a/cm 2 newtons per square
centimeter
Pa pascals
HHours
Min minutes
S seconds
f_ alternating current
three-phase alternating
3/"_ current
three-phase alternating
3N/_ current with neutral
direct current
no
[]
@
.../min
no load speed
alternating or direct current
class II construction
splash proof construction
watertight construction
protective earthing at
earthing terminal, Class I
tools
Revolutions, oscillations or
reciprocations per minute
Diameter
0 Off position
Arrow
Z_ Warning symbol
C@US
LISTED
SAVE THESE INSTRUCTIONS FOR REFERENCE
[_ WARNINGI

Screwdriver Bit
Storage
Keyless
Chuck Clutch
Forward /
Reverse Switch
Trigger Switch
Battery

CESSORIES
Use only accessories recommended for
this cordless drill. Follow instructions that
accompany accessories. Use of improper
accessories may cause injury to the
operator or damage to the cordless drill.
Visit a Sears Hardware Department or
Store or see the Sears Power and Hand
Tool Catalog for an assortment of
accessories recommended for use with this
cordless drill.
Do not use any accessory unless you have
completely read the instructions or Owner's
Manual for that accessory.
• Drill bits
• Screwdriver bits
[_.l, WARNING ]
If any part is missing or damaged, do not
plug the charger into the power source
until the missing or damaged part is
replaced.
Carefully unpack the tools and all their
components. Compare against the "4 in 1
Tool Components" chart at right.
NOTE: See illustration of components on
1AWARN,NGI
To avoid fire or toxic reaction, never use
gasoline, naphtha, acetone, lacquer
thinner or similar highly volatile solvents
to clean the tool.
CARTON CONTENTS - cont'd
4 in 1 TOOL COMPONENTS
KEY DESCRIPTION QTY
A Drill 1
Double Ended
Screwdriver Bits
B • #R1 /#R2 Square 1
• #2 Phillips /6mm 1
Slot
C Detail Sander 1
Sandpaper
• #150 Fine Grit 1
D• #100 Medium Grit Each
• #50 Coarse Grit
E Jigsaw 1
Jigsaw Blades
• 27 TPI (Metal) 1
F • 19 TPI (Soft Metal 1
or Wood)
• 10 TPI Wood 1
G Worklight with 1
Replacement Bulb
H Battery 2
I Battery Charger 1
J Battery Charger Stand 1
K Carrying Case 1
Owner's Manual 4

CHARGINGTHE BATTERY
1. Place the charging stand near a
110-120V/60Hz electrical outlet.
Insert small charger plug (1) into charger
stand (2) and plug the battery charger
(3) into the 110-120V/60Hz wall
receptacle (see Fig. 1).
NOTE: The green indicator light (4) will
come ON.
Turn the battery (5) upside down and
slide it into the matching slots in the
charger stand.
NOTES:
a) Make sure the battery slides fully into
the slots in the charger.
b) The red indicator light (6) will come
ON when the battery is properly inserted
into the charger stand.
c) If red indicator light does not come
ON, check to make sure battery is
inserted fully into the charger and the
electrical outlet is "live".
NOTES:
a) A new battery or one that is completely run
down should be charged for 5 hours. After
normal use, a battery should be fully charged
in about 3 hours or more.
b) It is normal for the battery charger to hum
and be warm to the touch during operation.
c) If the battery does not charge properly,
check to make sure the electrical outlet is
"live" and that the air surrounding the battery
and charger is between 50°F (10°C) and
105°F (40°C).

INSTALLING BATTERY IN TOOL
Remove the discharged battery (1) from
the tool by pressing on the battery
release buttons (2) on each side of the
battery and pulling the battery out of the
tool handle (3) (see Fig. 2).
2. Slide the fully charged battery into the
matching slots in the tool handle where
the discharged battery has been
removed.
NOTE: Make sure the battery is fully
engaged with the mounting slots in the
tool handle. The battery release buttons
will "click" into place when the battery is
fullv installed.
IAwA""'"GI
Do not immerse battery pack in water.
Sudden cooling could cause hot battery
to explode or leak.
Fig. 2

SCREWDRIVER BIT STORAGE
Convenient screwdriver bit storage (1) is
provided at the rear of the drill housing (see
Fig. 3).
2
1
\
Fig. 3
TORQUE ADJUSTMENT
Your drill is equipped with an adjustable
torque clutch for driving different types of
screws into different types of materials. The
proper setting depends upon the type of
material and size of screw being used.
Adjust the torque setting as follows:
.
2.
Identify the torque settings located on
the torque adjusting ring (1) (see Fig. 4).
Rotate adjusting ring to align the correct
torque setting number with the torque
indicator arrow (2). See chart below for
correct torque settings.
• 1 - 2 For driving small screws
• 3 - 5 For driving medium screws
into soft materials
• 6 - 9 For driving screws into soft &
medium hard materials
• 10- 13 For driving screws into
hardwood
• 14 - 16 For driving large screws
• Use highest setting for drilling. This
position is marked with a picture of a
drill bit on the torque adjusting ring.
Fig. 4
FORWARD/REVERSE SWITCH
The forward/reverse switch (1) is
conveniently mounted above the trigger
switch (2) (see Fig.5). To make the drill rotate
clockwise (for drilling) push the forward /
reverse switch to the left. To make the drill
rotate counter clockwise for removing
screws, push the forward 1reverse switch to
the right.
NOTES:
a) Never change position of the
forward/reverse sfvitch wMle c/_uck is turning.
b) The trigger_Ich w_OT_\function with
the forward/reve_'_4,_f_rcff inthe middle
position. 1 _j_'_
2 _ _--_i
Fig. 5
VARIABLE SPEED TRIGGER SWITCH
This drill is equipped with a variable speed
ON/OFF trigger switch.
To start drill, gently squeeze the trigger
switch (1) (see Fig. 6).
NOTE: Drill will turn at its slowest speed
when the trigger switch is moved only a
small amount. The drill will turn at its

fastest speed when the trigger switch is
fully depressed.
2. To stop the drill, release the trigger
switch.

NOTE:Drillingataslowdrillingspeedforan
extendedperiodoftimemaycausethedrill
motororthebatterypacktooverheat.Ifthe
drillorbatterygethot,stopdrillingandallow
ittocoolfor_at_least_t5rr_utes.
1
Fig. 6
ITS
Never hold the chuck body with one hand
and use the drill power to rotate the drill
body to loosen or tighten bits. You may
severely injure your hand.
To open the keyless drill chuck, grasp
and hold the chuck collar (1) with one
hand (see Fig. 7). Rotate the chuck body
(2) with the other hand in a counter
clockwise direction (3) until the chuck
jaws (4) open wide enough to accept the
bit.
Insert bit into the chuck the full length of
the jaws. Raise the front of your drill
slightly to prevent the bit from falling out
of the chuck jaws.
Tighten the chuck jaws onto the bit by
turning the chuck body in a clockwise
direction.
NOTE: Make sure the bit is properly
aligned in the jaws and NOT at an angle.
Improperly aligned bit could be thrown
from the chuck when drill is started.
Make sure flat sides of the screwdriver
bit are being grasped by the chuck jaws.
Finish tightening the chuck jaws by
holding the chuck collar with one hand
and firmly tightening the chuck body by
rotating it in a clockwise direction.
NOTE: Hand tighten chuck jaws. Do
NOT use pliers.
2-.. ___1
3 _ oi
Fig. 7
[,_ WARNINGJ
Do not insert drill bit into chuck and
tighten as shown in Fig. 8. Drill bit MUST
be properly inserted with all three chuck
jaws holding the bit centered in the chuck.
Failure to properly insert drill bit could
cause the drill bit to be thrown from the
chuck resulting in possible serious injury
or damage to the chuck.
Fig. 8
REMOVING BITS
To open the keyless drill chuck, grasp
and hold the chuck collar with one hand.
Rotate the chuck body with the other
hand in a counter clockwise direction
until the chuck jaws open and release
the bit.
2. Remove the drill bit.

IWARN'NGI
Have you read "POWER TOOL
SAFETY", "DRILL SAFETY",
"BATTERY & CHARGER SAFETY"
and "SYMBOLS" on pages 4, 5, 6 & 7
of this Manual? If not, please do it
now before you operate this drill.
Your safety depends on it!
Every time you use the drill you
should verify the following:
1. Chuck is tight.
2. Workpiece is properly secured.
3. Safety glasses are being worn.
Failure to adhere to these safety
rules can greatly increase the
chances of injury.
DRILLING
When drilling in smooth hard surfaces such
as metal, use a centre punch to mark the
desired hole location. This will prevent the
drill bit from slipping off center as the hole is
started.
The workpiece to be drilled should be
secured in a vise or with clamps to keep it
from turning as the drill bit rotates (see
Fig. 9).
Fig. 9
Check drill bit to make sure it is firmly
locked into the drill chuck and the
forward/reverse switch is in the forward
position.
2. Set torque clutch to highest setting.
Hold the drill firmly with both hands
whenever possible. Use one hand to
grasp the handle and switch and the
other to grasp the body of the drill.
NOTE: Make sure the hand placed on
the body of the drill does not cover the
air vents. Covering these air vents will
reduce the motor cooling and possibly
lead to overheating the motor.
While holding the drill firmly, place the
point of the drill bit at the point to be
drilled. Depress the switch trigger to start
the drill.
NOTE: Always use a higher drill speed
when drilling small holes. Use a slower
drill speed when drilling large holes.
5. Move the drill bit into the workpiece
applying only enough pressure to keep
the bit cutting. Do not force the drill bit or
apply sideways pressure to elongate the
IA N,NoI
Be prepared for binding and bit
breakthrough. When these situations
occur, the drill bit has the tendency to
grab the workpiece. This action will kick
the drill opposite to the direction of drill
bit rotation and could cause loss of
control when breaking through material
as you complete drilling the hole. If you
are not prepared, this loss of control can
result in possible serious injury.
When drilling metals, use a light oil on the
drill bit to keep it from overheating. The oil
will prolong the life of the drill bit and improve
the drill cutting action. If the bit jams in the
workpiece or if the drill stalls, release the
trigger switch immediately. Remove the bit

forjamming.

DRIVING SCREWS
When driving screws, care must be taken to
use the bit that correctly fits the screw being
driven. Make sure you use the largest bit size
that will properly fit into the head of the
screw.
1. Select the correct screwdriver bit for the
screw being driven.
2. Fasten the screwdriver bit into the chuck,
making sure the flats of the bit are
gripped by the chuck jaws.
Set the torque clutch to the appropriate
setting based on the chart shown on
Page 12.
NOTE: If material is particularly soft or
porous, set the torque clutch at a lower
setting to avoid over driving the screw.
If the screw is driven too far into the
workpiece before the clutch releases, set
the clutch at a lower setting and do not
pull the trigger switch fully back. If the
screw is not driven far enough into the
workpiece, set the clutch at a higher
setting.
NOTE: Do not continue to drive the
screw once the clutch has released. This
will damage the clutch.
CHUCK REMOVAL
The drill chuck must be removed in order to
use some accessories. To remove the chuck:
1. Remove the battery from the drill.
Insert a 5/16" or larger hex key (1) into
the chuck (2) and tighten the chuck jaws
securely. Make sure each of the three
chuck jaws (3) is seated on the flat
surfaces of the hex key (see Fig. 10).
Tap the hex key sharply with a mallet (4)
in a clockwise direction. This action will
loosen the screw in the chuck for easy
removal. 4
Fig. 10
4.
5.
6.
Open chuck jaws and remove hex key.
Open chuck jaws as far as possible.
Remove the chuck screw using a #2
Philips screwdriver (see Fig. 11).
NOTE: Turn screw CLOCKWISE to
remove it. This screw has a left hand
thread.
Fig. 11
Insert hex key into chuck and tighten
jaws of chuck securely (see Fig. 12).
Tap the hex key sharply with a mallet in
a COUNTERCLOCKWISE direction.
This will loosen the chuck on the spindle.
The chuck can now be unscrewed and
removed from t_i_ndle by hand.
Fig. 12

RETIGHTENING LOOSE CHUCK
After installing the chuck once it has been
removed, the chuck may become loose on
the spindle and develop a wobble. Also, the
chuck screw may become loose causing the
chuck jaws to bind and prevent them from
closing. To tighten the chuck, follow these
steps:
1. Insert hex key into chuck and tighten
chuck securely.
Tap hex key sharply with a mallet in a
CLOCKWISE direction (see Fig. 10 on
Page 15). This will tighten the chuck on
the spindle.
3. Open chuck jaws and remove the hex
key.
Tighten the chuck screw using a #2
Philips screwdriver.
NOTE: Turn screw COUNTER-
CLOCKWISE to tighten it. This screw
has a left hand thread.
When servicing, use only identical
Companion® replacement parts. Use of
any other part may create a hazard or
cause product damage.
DO NOT use solvents when cleaning plastic
parts. Most plastics are susceptible to
damage from various types of commercial
solvents and may be damaged by their use.
Use clean cloth to remove dirt, dust, oil,
Do not at any time allow brake fluids,
gasoline, petroleum-based products,
penetrating oils, etc. to come in contact
with plastic parts. They contain chemicals
that can damage, weaken or destroy
plastic.
DO NOT abuse power tools. Abusive
practices can damage the tool as well as the
[_l_ WARNINGl
DO NOT attempt to modify tools or create
accessories not recommended. Any such
alteration or modification is misuse and
could result in a hazardous condition
leading to possible serious injury. It will
also void the warranty.
LU BRICATION
All of the bearings in these electric tools are
lubricated with a sufficient amount of high
grade lubricant for the life of the unit under
normal conditions. Therefore, no further
lubrication is required.