CONTROL SOLUTIONS CS1171 User manual

Hand-Held Programmer
Document Number: 000434A
Revision: B

CS1171 Hand-Held Programmer User's Manual
Control Solutions LLC Page 2 of 56
Warranty
For warranty information please refer to the following website: http://www.controls.com/index.php/support/warranty
Disclaimer
Control Solutions LLC reserves the right to update this manual at any time without notice. This manual supersedes all
previous issues, which must no longer be used. Control Solutions LLC reserves the right to change this product without
any notification.
Control Solutions LLC and the Control Solutions logo are trademarks of Control Solutions LLC.
All other brand and product names, company names, and logos are trademarks or registered trademarks of their
respective companies.
All materials contained within this manual, in printed or electronic format, are protected by copyright laws and other
intellectual property laws.
© 2011 Control Solutions LLC, Aurora, Illinois, USA. All rights reserved.
Control Solutions LLC
2520 Diehl Road
Aurora, Illinois 60502
Tel: [phone]
Fax: [phone]
Web: www.controls.com

User's Manual CS1171 Hand-Held Programmer
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Table of Contents
Page
Warranty ..................................................................................2
Disclaimer................................................................................2
Introduction.............................................................................7
Purpose ......................................................................................................7
Scope..........................................................................................................7
Revision History..........................................................................................7
Precautions.................................................................................................7
Terms..........................................................................................................8
Definitions...................................................................................................8
References .................................................................................................8
Audience.....................................................................................................8
Product Description................................................................9
Overview.....................................................................................................9
Features......................................................................................................9
Additional Features...................................................................................10
Specifications............................................................................................10
Kit Content................................................................................................10
CS1171 Hand-Held Programmer ..........................................11
Unit Layout................................................................................................11
Display................................................................................................11
Input and Navigation...........................................................................12
Cable Interface....................................................................................12
Wiring Configurations...........................................................13
Using the Hand-Held Programmer.......................................17
Menus and Parameters.............................................................................19
Main Menu................................................................................................21
Indoor Mode Sub-Menu (Drive Mode 2)....................................................29
Meters Sub-Menu .....................................................................................31
Advanced Sub-Menu ................................................................................32
Options Sub-Menu....................................................................................35
Functions Sub-Menu.................................................................................38

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Debug Sub-Menu......................................................................................40
Parameter Information..........................................................45
Troubleshooting and Diagnostics........................................51
Contacting Customer Service ..............................................53
Parameter Setting Worksheet...............................................55

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List of Tables
Page
Table 1 - Abbreviations and Acronyms.............................................................8
Table 2 - CS1171 Product Specifications.......................................................10
Table 3 - Package Contents...........................................................................10
Table 4 - HHP Navigation...............................................................................12
Table 5 - CSLLC Motor Controllers ................................................................13
Table 6 - Modifying a Parameter ....................................................................17
Table 7 - Accessing a Sub-menu....................................................................18
Table 8 - HHP Main Menu Parameter Reference...........................................46
Table 9 - HHP Indoor Mode Sub-menu Parameter Reference.......................46
Table 10 - HHP Meters Sub-menu Parameter Reference..............................46
Table 11 - HHP Advanced Sub-menu Parameter Reference .........................47
Table 12 - HHP Options Sub-menu Parameter Reference.............................48
Table 13 - HHP Functions Sub-menu Parameter Reference..........................49
Table 14 - HHP Debug Sub-menu Parameter Reference...............................50
Table 15 - Troubleshooting URL.....................................................................51
List of Figures
Page
Figure 1 - Precaution Blocks.............................................................................7
Figure 2 - CS1171 Hand-Held Programmer .....................................................9
Figure 3 - HHP Front......................................................................................11
Figure 4 - HHP Back.......................................................................................12
Figure 5 - 8-pin to 8-pin Connection...............................................................14
Figure 6 - 8-pin to 4-pin Connection...............................................................14
Figure 7 - 8-pin to 4-pin Connection to Display and Controller.......................15
Figure 8 - CS1115 Connection to Controller with Independent Display..........15
Figure 9 - CS1117 Connection to Controller with Switch Panel......................16
Figure 10 - HHP Connection to CS1108.........................................................16
Figure 11 - Menus and Parameters................................................................19
Figure 12 - Throttle Scale...............................................................................23
Figure 13 - Throttle Deadband........................................................................23
Figure 14 - Throttle Failband ..........................................................................24
Figure 15 - Ramp Shape Curve......................................................................25
Figure 16 - Current Parameter Relationships.................................................26
Figure 17 - Charging Time Conversion...........................................................43

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User's Manual CS1171 Hand-Held Programmer
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Introduction
Before using the Hand-Held Programmer (HHP) please read this entire manual carefully to
become familiar with the features, benefits and operation.
Purpose
This manual is intended to provide the information you will need to connect and use the
CS1171 HHP.
Scope
This manual explains how to connect the CS1171 to various motor controllers. In
addition it describes the CS1171 layout, buttons, menu items and usage. It also
provides general care and maintenance as well as basic troubleshooting tips.
Revision History
Revision
Update
B
The format and information in this document has been enhanced
and updated to provide a more user friendly experience.
Precautions
This document contains hazard statements for your safety. Hazard statements are
provided where safety consequences to personnel, equipment, and operation may exist.
Failure to follow these statements may result in serious consequences.
A standard set of icons are used to draw your attention to the appropriate type of
statement. Refer to Figure 1 for sample icons and statements.
This symbol is used whenever there is relevant supplemental
information.
Figure 1 - Precaution Blocks
A caution statement indicates the presence of a hazard that can or
will cause minor injury or property damage.
Caution
A warning statement indicates the presence of a hazard that can
cause severe injury or death.
Warning

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Terms
Table 1defines the abbreviations and acronyms used in this document.
Abbreviation –Acronym
Definition
CSLLC
Control Solutions Limited Liability Company
EM
Electromagnetic or Electromechanical
HHP
Hand-Held Programmer
LCD
Liquid Crystal Display
LED
Light Emitting Diode
PCB
Printed Circuit Board
POD
Power on Demand
PWM
Pulse Width Modulation
RJ
Registered Jack
Table 1 - Abbreviations and Acronyms
Definitions
None
References
Number
Description
DOC0000466A
CS1108 PWM Motor Controller User's Manual
DOC0001877A
CS1125 PWM Motor Controller User's Manual
--
HHP Error code url:
www.controls.com/index.php/support/troubleshoot/hhp
Audience
This document was prepared for individuals that use the CS1171 HHP to program motor
controllers or technicians performing maintenance on a motor controller.

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Product Description
This section of the document provides an overview of the CS1171 HHP, supported
features, specifications and kit content.
Overview
Control Solutions' CS1171 Hand-Held Programmer was designed to offer field
programmability to the end user, dealer, and distributor of CSLLC Programmable Motor
Controllers, or products containing them. See Figure 2.
Features
The HHP serves as a valuable tool providing the following features:
Flexibility of use
Custom tailored driving characteristics
Debugging features
Special features to better match product performance with the customer
Figure 2 - CS1171 Hand-Held Programmer

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Additional Features
The CS1171 supports auto shut-off to conserve battery power and prevent inadvertent
operation. This feature works by automatically powering down the HHP whenever the
controller powers down.
Specifications
Table 2 lists select specifications for the CS1171 HHP.
Specification
Value
Unit
LCD Interface
16 x 2
Characters/Lines
Input Voltage
16 - 60
Volts (DC)
Unit Size
3.6 x 5.75 x 1.125
Inches
Unit Weight
4.8 (139)
Ounces (Grams)
Table 2 - CS1171 Product Specifications
Kit Content
Table 3 provides a list of the items that may be included when purchased as a kit.
Quantity
Item
1
CS1171 Hand-Held Programmer
1
User's Manual
1
Plastic hard shell foam-lined carrying case
1
8-pin to 8-pin 48" HHP Interface Cable
1
8-pin to 8-pin 5" HHP to Y-Adapter Cable
1
8-pin to 4-pin HHP Interface Cable*
1
CS1303 Y-Adapter
*Included with dealer kit
Table 3 - Package Contents
Please note the actual kit contents vary and are dependent upon the
kit you purchase.

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CS1171 Hand-Held Programmer
This section of the document describes the HHP layout, navigation and interface.
Unit Layout
The programmer contains a Liquid Crystal Display (LCD) and five button keypad on the
front of the unit, and one RJ45 port on the back. See Figure 3 and Figure 4.
Display
Information is output to the user through the 16 character x 2 line LCD display
located on the front of the unit.
Two line LCD display
Five button keypad
Figure 3 - HHP Front

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Input and Navigation
The user can review and configure controllers by navigating through a series of
menus and options. Navigation is performed using the keypad buttons located on the
front of the unit. Table 4 describes the function of each HHP keypad button.
Button
Meaning
This button only serves to power up or power down the unit. With
most applications, the HHP will power up with the system.
This button is used to navigate to the Main Menu or set a parameter.
This button is used to scroll down through the menu list or decrement
the current parameter.
This button is used to scroll up through the menu list or increment the
current parameter.
This button is used to access a lower level menu or select a
parameter to modify.
Table 4 - HHP Navigation
Cable Interface
The RJ45 port is located on the top middle back of the HHP unit. See Figure 4.
Figure 4 - HHP Back
RJ45 Port

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Wiring Configurations
When using a non-display (refer to Figure 5 - Figure 9), the HHP must be directly
connected to the controller. If the programming connector style is an 8-pin (RJ45 Telco type
connector) and the display is connected to the same 8-pin connector, the display must be
disconnected to use the HHP.
Table 5 lists the wiring configurations for Control Solutions motor controllers.
Controller
Type
Configuration
Programming
Connector
Programming
Connector PCB
Label
Motor
Controller
Type
CS1103
See Figure 5
8-pin Telco
JP2
Single
CS1106
See Figure 6
4-pin
JP1
Single
CS1107
See Figure 7
4-pin
J16
Single
CS1108
See Figure 5
8-pin Telco
JP1
Single
CS1109
See Figure 5
8-pin Telco
JP1
Single
CS1112
See Figure 6
4-pin
JP1
Single
CS1115
See Figure 8
4-pin
J2
Single
CS1117
See Figure 9
4-pin
J16
Quad
CS1125
See Figure 5
8-pin Telco
JP2
Single
CS1126
See Figure 5
8-pin Telco
JP2
Dual
Table 5 - CSLLC Motor Controllers
An intelligent display e.g. CS1151A or CS1161 must be used in
conjunction with the HHP when using the CS1303 Y-Adapter or the
HHP will not function. The CS1155 is not an intelligent display.

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Figure 5 shows a Controller attached to the display unit through an 8-pin to 8-pin
connection, the HHP through an 8-pin to 8-pin connector and the CS1303 Y-adapter
connected to the HHP, intelligent display unit and the controller.
Figure 6 shows a Controller attached to the display unit through an 8-pin to 8-pin
connection and the display unit through the 8-pin to 8-pin connector with the HHP
connected through an 8-pin to 4-pin cable.
Figure 6 - 8-pin to 4-pin Connection
Figure 5 - 8-pin to 8-pin Connection

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Figure 7 shows a Display/Controller attached to an HHP through an 8-pin to 4-pin cable.
Figure 8 shows the CS1115 Motor Controller attached to an HHP through an 8-pin to 4-pin
cable. The controller is also connected to a separate display unit.
Figure 7 - 8-pin to 4-pin Connection to Display and Controller
Figure 8 - CS1115 Connection to Controller with Independent Display

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Figure 9 shows the CS1117 Motor Controller attached to an HHP through an 8-pin to 4-pin
cable along with the switch panel.
Figure 10 shows an example of the CS1171 Hand-Held Programmer connected to the
CS1108 PWM Motor Controller using the 8-pin to 8-pin Telco type interface.
To JP1
To RJ45 on
back of HHP
Figure 10 - HHP Connection to CS1108
Figure 9 - CS1117 Connection to Controller with Switch Panel

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Using the Hand-Held Programmer
Follow the directions below to prepare and use the CS1171 HHP.
1. Insert one end of the interface cable into HHP's 8-pin jack (RJ45).
2. With the controller turned off, connect the other end of the cable to the controller's
programming port –refer to the Wiring Configurations section for details on your
specific controller.
3. Turn on the Hand-Held Programmer by pressing the Power/Enter button, or by
turning on the Controller using the key switch.
4. If the HHP is compatible with the controller version, upon powering up the HHP, a
splash screen CS Programmer CS1171C OEM Vxxx (for the OEM version) or CS
Programmer CS1171R DLR Vxxx (for the Dealer version) is displayed for five
seconds, followed by the Main menu. If the controller generates a fault code, the first
menu item will be the controller’s fault code followed by FWD speed. If no fault code is
present, the first menu item is FWD speed. Powering up the controller with a fault
code will not inhibit HHP functionality.
5. To modify a parameter:
Step
Action
1
Scroll through the Main menu using +to scroll up, and –to scroll
down, until the parameter you wish to change is reached
The parameter will blink when selected
2
Press >to select the parameter value
3
Press the +to increment/toggle the parameter or –to
decrement/toggle the parameter value
4
Press <to save the value to the controller
Table 6 - Modifying a Parameter
As a parameter's value is modified, it is continuously updated to the controller so that
its effect can be verified immediately. If power is lost to the controller or the HHP
If the controller version is incompatible with the HHP version, the
HHP will display BAD REV! See user manual for three seconds,
and then the controller firmware version will be displayed FW rev h
xxx FW l xxx, and HHP functions will be disabled. (See
www.controls.com/index.php/support/troubleshoot/hhp for error
code explanations.)
You must have an 8-pin connector on your controller to be able to
use the HHP Power/Enter button for power-up.

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Power/Enter button is pressed before the parameter is saved, the parameter may
revert back to its previous value. (Refer to Menus and Parameters and Parameter
Information for details on specific parameters).
6. To enter a menu other than the Main menu:
Step
Action
1
Scroll through the Main menu using +to scroll up, and –to scroll
down, to the sub-menu you wish to enter
Sub-menus are easy to recognize by the >after the menu name;
when selected, the sub-menu name will blink
2
Press >to enter the sub-menu
The first entry in all sub-menus is a return to the < Main menu
item
3
Repeat the steps listed in the Table 6 to change a parameter within
the sub-menu
4
Press +to scroll up to the < Main menu item
5
Press < to return to the Main menu
Table 7 - Accessing a Sub-menu
Refer to Menus and Parameters and Parameter Information for details on the
specific menus.
7. When finished using your HHP, it can be turned off by:
Pressing the Power/Enter button on the HHP,
Disconnecting it from the controller or Y-Adapter, or
Turning off the controller power.
You can rapidly scroll through menu parameters or
increment/decrement parameter values by pressing and
holding the +or –buttons.

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Menus and Parameters
Figure 11 - Menus and Parameters
Main Menu(pg 21)
FAULT CODE!
FWD speed
RVS speed
Min speed
FWD accel
FWD decel
FWD>RVSdcl
RVS accel
RVS decel
RVS>FWDdcl
Motor comp
Indoor mode >
Throtl scl
Deadband
Failband
Push speed
Hold time
Ramp shape
Comp rspns
Brake time
Keyoff dcl
Batt res
Timeout
Flash V
Full V
Cur lim lo
Cur lim hi
Cur time
Meters >
Advanced >
Options >
Functions >
Debug >
HHP Cntrst
Indoor Mode Menu (pg 29)
< Main menu
In FWD spd
In RVS spd
In FWD acl
In FWD dcl
In FWD dch
In RVS acl
In RVS dcl
In RVS dch
In mot cmp
Meters Menu(pg 31)
< Main menu
Hours
Low Batt
Overtemps
Tht Faults
Chg Nofloats
Advanced Menu(pg 32)
< Main menu
Fwd Plg Tm
Rvs Plg Tm
Regen off
Idle push
Creep spd
In CRP spd
Seq chrg led
Save boost
Flash qstop
Fail dbstrt
Fail qstop
Serial throt
Analog throt
Sertht throt
Invrt sertht
Rollbck A
Double pull
In/Out cur
Shabat
Full e2 sel
Misc 1&2
Misc 3&4
Misc1 invert
Misc2 invert
Misc3 invert
Misc4 invert
Shutdown V
EMBrake V
Options Menu (pg 35)
< Main menu
RVS beep
Uni rvs beep
Beep error
Soft qstop
Debug volts
CHG to DRV
Diagnostics
Brake diag
Fast curlim
Step curlim
Flsh chrgstrt
Fast chgled
Moment key
Timed key
Accel drive
Tht lmt bst
Acl lmt bst
Soft decel
Qstop hi
Indoor hi
Unidir thrt
0V tht neut
AnIn throt
MaxSpd thrt
Invert thrt
Functions Menu (pg 38)
< Main menu
Clr flt log
Recall Init
Recall Fact
Save to Mem1
Recall Mem1
Save to Mem2
Recall Mem2
Save to Mem3
Recall Mem3
Save to Mem4
Recall Mem4
Save to Mem5
Recall Mem5
Save to Mem6
Recall Mem6
Save to Mem7
Recall Mem7
Debug Menu(pg 40)
< Main menu
Fault Code
Fault Log
Product ID
FW rev h
FW rev l
Serial # >
PWM
Speed
Throt V
Throt val
Throt center
Throt fault
Short ckt
Off push
Max speed
Analog in
Throt flags
Battery V
Temp
Current A
Buttons
Indoor pin
Indoor mode
QStop pin
Quick stop
Brk rel pin
Brake rel
Charging
Keyswitch
Reverse pin
Reverse
Chrge time
Charge mode
The above menu is from an "OEM" HHP. The descriptive information on the following pages can be used for
both a Dealer and OEM HHP. See Parameter Information for additional parameter information.

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