Demon International STORM 415V SALT WATER User manual

STORM 415V SALT WATER
STORM 415V SALT WATER CABINET
HURRICANE D1 SALT WATER
Declaraon of Conformity
(E.H.S.R)
We, Demon Internaonal Limited of Abbots Close, Lee Mill Industrial Estate, Ivybridge,
Devon, PL21 9GA Declare this machine must be operated in accordance with the
operaon and safety instrucons as supplied with this machine. This machine is
manufactured in accordance with the following standards.
HSE PVB PM - BS415 Part 1 - BS5415 Secon 2.4 1986
This instrucon manual is relevant only to the following machine and will not be kept
updated unless specically requested by the customer. However any changes to the
operang procedure or changes which might aect the safety of this machine will be
noed to the registered owner of this machine only.
Machine Type
Serial Number
Voltage
Working Pressure
Date of Supply
Operaons Manual
Demon Salt Water Range

Storm 415v Salt Water & Cabinet
Pump RK-SS 15-20
Pump pressure 200 bar/2900psi
Flow rate 15lpm
HP Nozzle 2504
Unloader VRSS
Motor MTR00220
Voltage 415v
Hurricane D1 Salt Water
Engine Yanmar L100
Pump RK-SS 15-20
Pressure 200 bar/2900psi
Flow 15lpm
HP Nozzle 2504
Gearbox 2:1 Reducon 1690
Unloader VRSS
Pump Oil 10W/40
Gearbox Oil EP90
Technical Specicaons

Water Supply:
a. Ensure there is an adequate water supply either from the mains or a reservoir.
b. Aach water supply hoses to suitable tap or immerse end of hose into reservoir.
(The 110 mesh lter supplied should be used when sucking from a reservoir.)
NOTE: ONLY CLEAN FILTERED WATER SHOULD BE USED.
Hoses:
a. Aach the high pressure hose to the pump connecon.
b. Aach the spray gun to opposite end of the high pressure hose.
c. Ensure that the regulator nozzle on the end of the spray lance is CLOSED.
OPERATION
(Check that electric motor is switched ‘OFF’)
a. Plug into a suitable electrical source. (Not an extension lead)
b. Turn on water supply.
c. Ensure that the trigger is ‘OPEN’ to vent air from the pump.
d.Switch ‘ON’ electric motor.
e. Open regulator nozzle slightly and direct lance on surface to be cleaned. Press
operang trigger.
f. Adjust pressure regulator as required to obtain working pressure.
g. NOTE: The high pressure water will cause the gun to ‘kick’. Make sure you have a
rm grip of the gun and lance.
h. On compleon of the operaon switch ‘OFF’ electric motor and unplug from power
supply.
i. Turn ‘OFF’ water supply.
j. Release residual pressure in gun and lance by operang trigger.
Preparaon

a. During very cold weather it is most important to protect the machine against freezing. DO
NOT operate machine should it become frozen. Move it to a warm area and allow to thaw
naturally.
b. Check all hoses and couplings for leaks, ghten where necessary.
Leaving the pressure washer on by-pass for prolonged periods without operang the lance will
cause the water in the pump to heat up. This heat build up may damage the seals and valves in
the pump.
WHEN USING CLEANING AGENTS
a. Set machine up for water only.
b. Connect detergent hose to machine and place lter end into detergent reservoir. Unscrew the
adjustable nozzle on the end of the lance to reduce the pressure to 500psi. The chemical will
now be automacally injected into the water.
c. On compleon of work, ush through hose and gun with clean water to remove any residual
detergent.
SERVICING
The Storm range require lile maintenance apart from checking the oil level at least every week and
changing the oil should it turn white or it is six mouths old. If the oil turns white it is due only to water
entering the pump via the dipsck, which has a breather hole drilled through. The design of the pump
does not allow water from the pump to gain access to the gearbox drive.
Should the performance be reduced to a level where the jet is ineecve contact the service depart-
ment to ascertain the correct remedial repair work.
If using sea water ush aer use with fresh water and spray any 3 way valves with silicone spray to
lubricate valve.
Operang Hints

SAFETY
i. A Residual Current Device (R.C.D.) or Earth Leakage Trip must be used with this machine.
ii. Water at high pressure is dangerous and can cause serious injury. This machine is to be used
with great cauon.
a. NEVER point the high pressure spray jet at any person, animal, glass or any other material which
may shaer.
b. PREVENT any over-spray from injuring other people or damaging property.
c. DO NOT even try to use a pressure washer on machinery or electrical equipment that is
connected in any way to the mains supply. (all switches in the o posion, pull out all plugs and if
possible remove fuses). Cover or seal electric motors and ngs to prevent entry of water.
d. ALWAYS when using machine:-
- wear safety goggles and helmet or helmet with a visor.
- wear waterproof clothing and gloves.
- take parcular care with detergents and chemicals.
e. NEVER aempt to disconnect any hose with pressure in it or allow the hose to be aened or
kinked.
f. DO NOT use a high pressure hose from a ladder. Use a plaorm tower or proper scaold-
ing.
g. CHECK that your supply voltage agrees with that shown on the machine.
h. If an extension lead is used unwind all cable o the drum to stop overheang. The right size
of extension lead must be used, failure to do so will result in switch failure or motor damage.
Demon strongly recommend the use of extension hoses opposed to extension leads. Warranty
claims for damaged switches and motors used on extension leads will not be allowed. Ask the
service department if in doubt.
I. DO ALL you can to keep plugs and sockets in a dry place or covered to prevent entry of water.
j. Where a cable is found to be damaged, the power must be switched o and the plug removed
before aempng to remove the equipment.
Operang Instrucons

FAULT CAUSE REMEDY
Machine stops suddenly
Or will not start.
Blown fuse. Check mains power supply, re-
place fuse. Wait unl unit cools
down before reseng switch.
Sudden pressure loss. Water supply failed. Check water supply.
Low pressure HP nozzle worn or
unloader set
Incorrectly.
Replace HP nozzle. Set unloader
to correct seng.
Low pressure with noise and
vibraon.
Valves worn or
blocked. Piston seals
worn.
Pump sucking air.
Clean/replace as required.
Replace.
Check water supply pipe and un-
ions.
Pump will not by-pass. Non return valve
dirty or jammed.
Clean or replace.
Water drips from pump box. Pump seals worn. Replace.
Oil drips from pump boom. Oil seal worn. Replace.
Oil is milky in colour. Water ingress
through oil lter
plug.
Rinse pump out and replace oil.
IF IN DOUBT ASK—OUR ADVICE IS FREE AND CAN SAVE YOU MONEY
Fault Finder

Wheel400
Pump ARRK-SS15.20
Unloader ARVRSS
9mtr Hose
HH00030MVG
Valve Kit ARKIT 2514 Oil Seal Kit ARKIT 2528
Piston Kit ARKIT 2515 Seal Kit ARKIT 2516
Storm Salt Water General Arrangement

9 mtr Hose
HH00030MVG
Unloader ARVRSS
Pump - ARRK-SS15.20 Unloader - ARVRSS
Seal Kit - ARKIT2516 Piston Kit - ARKIT 2515
Valve Kit - ARKIT2514 Oil Seal Kit - ARKIT 2528
Wheel - Wheel400 Support Rings - ARKIT1829
Pressure Gauge - DEM20620
9mtr hose - HH00030MVG
Hurricane D1 Salt Water General Arrangement

This warranty covers the cost of all replacement parts and labour charges
incurred. It does not cover the cost of transport or carriage. It is the owners
responsibility to return the machine to a service depot or pay the travelling
expenses of a service engineer to aend. Demon Internaonal’s decision in
warranty maers is nal and binding.
Demon Internaonal Ltd undertake to repair or replace, any component which may fail due to a
manufacturing fault within a period of 12 months from the date of purchase, provided that any fault
or damage was not sustained by;
A. Lack of regular and proper maintenance, user negligence, misuse, or damage caused by ice and
frost.
B. The eects of contaminated fuel or water, the use of non-approved chemicals or an insucient
or unsuitable electrical supply.
C. The eects of un-authorised modicaon and use.
D. Compression damage to high pressure hose.(HOSES WARRANTED FOR 1 MONTH ONLY)
E. Worn out items considered fair wear and tear.
Parts which may or may not wear out during the rst year and which are considered
service items which will need replacing from me to me: High pressure nozzle, lance, trigger, hoses,
fuel nozzle, fuel lter, piston seals, valves, unloader seats and seals, water lter, non-return valve,
chemical barbs, chemical pipes and pump oil seals.
It is the owners responsibility to ensure the Pressure Washer is kept in a safe and suitable environ-
ment and any faults reported by operaves to be reced at the earliest possible date.
It is the operators responsibility to check the Pressure Washer for any faults and report them imme-
diately. The Pressure Washer must be used in accordance with the manufacturers specicaons and
guidelines.
Demon Internaonal Ltd undertake to use the highest quality components available during manufac-
ture, but cannot be held responsible for any undue consequence arising from the use of there Pres-
sure Washer.
This warranty is given to the original purchaser only and is not transferable without the fully
authorised and wrien consent of Demon Internaonal Ltd.
Warranty

Warranty Procedure
End Users
If your machine develops a problem:
1. Phone Demon for advice with the model and serial number to hand.
2. Describe fully the problem as best you can.
3. If the problem cannot be resolved over the phone then the machine can be booked in for
repair and if the faults are covered by the warranty the repair will be carried out free of charge.
4. If you cannot bring the machine in for repair then we will despatch an engineer. If the fault
is covered by the warranty then we will not charge for labour or spares used, however the
transport charge will be payable weather or not the repair is warranty.
Hire Centres and Dealers
If your machine develops a problem:
1. Phone Demon for advice with the model and serial number to hand.
2. Describe fully the problem.
3. We will advise you on the best course of acon, however if parts are required you must raise
a purchase order number to cover the parts. When the parts are ed they must be returned
for examinaon before a credit note is issued.
4. If you are unable to repair the machine then we will despatch an engineer to carry out the
repair. We will need a purchase order to cover the cost of transport to and from the site and for
parts and labour if the repair is not covered under the warranty.
5. If required Demon will arrange for a carrier to collect a damaged machine, if the warranty
claim is valid we will pay this cost, if not it will be charged to the customer.
For parts warranty ring Demon and request a warranty claim form faxed to you. This form must
accompany any returned parts.
Notes:
You will not invalidate the warranty by invesgang faults and repairing them yourself providing
you follow our advice. Hire Centres and Dealers are expected to carry out all repairs themselves
with Demon creding faulty parts upon receipt and inspecon.
Spare parts ed to machines are guaranteed for 1 month only or the remainder of the war-
ranty period whichever is longer.

I can’t get the pressure to where it used to be —
where do I start?

Storm4 Cabinet 415v
KTW12/3/13
A2 A1
L1 L2 L3
CONTACTOR 240V COIL
OVERLOAD
T1 T2 T3
95 96
L N E
TSS AUTO VALVE
MOTOR
See Stormcabinet switch diagram for wiring of switches. Thelow water tank sensor wiring is in series with the TSS. TSS & sensor blue joined. Brown on TSS to 96. Brown on low water sensor to switch.
Mains
To Switch
Bullet Join
Bullet Join

AIR SWITCH
L3 L2
L1
96
95 T3
T2
T1
OVERLOAD
A1
A2
MAINS SUPPLY
++
AUTO SWITCH
Storm 4 and Wall Mounted 415v
Contactor
KW24/06/11

6
COLD WATER LANCES
Pos Part No Descripon Qty
1N26001/15045 Nozzle 1 2MTM90040 Adjustable Nozzle 1 3DEM10031B QR Lamce 1 4DEM10030 QR Trigger 1
5MTM70012 MVG Coupling 1

1. Hose Insert MV00490 (items 1 & 2) 2. Nut 3. High Pressure Hose HH00030MVG 4. Hose Joiner MV00500
Alternave Hose Lengths
15 Metre HH00050MVG 30 Metre HH00100MVG
High Pressure Hoses
12
3 4
1. Hose Insert MV00490 (items 1 and 2) 2. Nut 3. High Pressure Hose - HH00030MVG 4. Hose Joiner - MV00500 Alternative Hose Lengths 15 Metre - HH00050MVG 30 Metre - HH00100MVG

Posion Part No Descripon Qty
1DEM10041 100 Mesh Sucon Filter
2MTM86010 Chemical Filter
3MTM73001 QR Nipple Female
4MTM73020 QR Nipple Male
5HH0053 Yellow Hose
6DEM20500 Jubilee Clip
7DEM10042
INC (1-4-5-6)
Sucon lter with
Hose and ngs
8DEM10115 Detergent Pipe (Chemical Pipe) 3mtr
9MTM73K991 Plasc washer for N0 3
1
2
5
6
6
3
4
8
9
Storm Range Inlet Fings