Demon International Hurricane E User manual

Hurricane E
Tornado E Bowser
Tornado E Mini-Bowser
Including electric start variants and bowser washers
Declaraon of Conformity
(E.H.S.R.)
We, Demon Internaonal Limited of Abbots Close, Lee Mill Industrial Estate,
Ivybridge, Devon, PL21 9GA, declare that this machine must be operated in
accordance with the operaon and safety instrucons as supplied with this
machine.
This machine is manufactured in accordance with the following standards
and recommendaons.
HSE PVB PM29 - BS5415 Part - BS5415 Secon 2.4 1986
This instrucon manual is relevant only to the following machine and will not
be kept updated unless specically requested by the customer. However,
any changes to the operang procedure or changes which might aect the
safety of this machine will be noed to the registered owner
Machine Type
Serial Number
Working Pressure
Date of Supply
Rev 1
Operaons Manual
Demon Baery E Range

Technical Specicaons
Hurricane E Tornado E Bowser
Motor 24 Volt DC Motor 24 Volt DC
Pump XT 11/14 Pump XT 11/14
Pressure 1120—1500 PSI Pressure 1120—1500 PSI
Flow 11 lpm Flow 15 lpm
Nozzle 2504 Nozzle 2504
Baery 135amp sealed Lithium Baery 200amp sealed lithium
Unloader Minimac 4/B Unloader Minimac 4/B
Pump Oil 10W/40 Pump Oil 10W/40
Tornado E Mini-Bowser
Motor 24 Volt DC
Pump XT 11/14
Pressure 1120—1500 PSI
Flow 13 lpm
Nozzle 2504
Baery 135amp sealed lithium
Unloader Minimac 4/B
Pump Oil 10W/40
Machine Hurricane E Electron Bowser Electron Mini-Bowser
Valve Kit 1864 1864 1864
Seal Kit 1874 1874 1874
Piston Kit 2629 2629 2629
Oil Kit 1872 1872 1872
Support Ring
Kit
O Rings
Kits for the Baery E Range

FAULT CAUSE REMEDY
Machine stops suddenly
Or will not start.
Low oil
Flat Baery (Electron )
Check and top up oil
Re-charge
Sudden pressure loss. Water supply failed.
No chemical
Check water supply.
Check chemical drum, close valve
Low pressure
HP nozzle worn or un-
loader set
Incorrectly.
Replace HP nozzle. Set unloader
to correct seng.
Low pressure with noise and
vibraon.
Valves worn or blocked.
Piston seals worn.
Pump sucking air.
Clean/replace as required.
Replace.
Check water supply pipe and
unions.
Pump will not by-pass. Non return valve dirty
or jammed. Clean or replace.
Water drips from pump box. Pump seals worn. Replace.
Oil drips from pump boom. Oil seal worn. Replace.
Oil is milky in colour. Water ingress through
oil lter plug. Rinse pump out and replace oil.
IF IN DOUBT ASK—OUR ADVICE IS FREE AND CAN SAVE YOU MONEY
Fault Finder

DAILY CHECK THE FOLLOWING
a. Oil level - top up as required.
b. Baery percentage - top up as required.
c. All hose unions for leaks- replace O rings if leaking.
d. Hose condion - cuts etc.
EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST)
a. Drain and replace pump oil.
d. Clean water lter.
e. Replace high pressure nozzle.
EVERY 1000 HOURS OR 12 MONTHS (WHICHEVER COMES FIRST)
a. Complete 500 hour service.
b. Replace pump seals.
c. Replace oil seals.
d. Check unloading pressure and safety valve pressure and adjust.
The above service schedules are intended as a guide only, actual service mes
and replacements parts required will vary according to the area and the usage
of the machine.
Minimum Service Schedules

Preparaon
Water Supply:
AEnsure there is an adequate water supply either from the mains or mini bowser tank.
BAach water supply hoses to suitable tap or immerse the sucon hose with approved
sucon lter into the reservoir.
NOTE: ONLY CLEAN WATER SHOULD BE USED. THE PUMP MAY BE DAMAGED IF DIRTY OR
CONTAMINATED WATER IS ALLOWED TO PASS THROUGH THE PUMP.
Hoses: High pressure outlet.
For all models use 3/8” RIT or 3/8” R2T hoses.
ACheck the condion of the “O” rings in the ends of the hose.
BAach the high pressure hose to the pump connecon.
CAach the spray gun to opposite ends of the high pressure hose.
OPERATION
AFully charge baery.
BCheck baery isolator is showing green.
CTo start DC Motor turn key and pull switch up.
DAdjust pressure regulator as required to obtain working pressure if required.
EDirect lance on to surface to be cleaned. Press the lance trigger.
FNOTE: The high pressure water will cause the gun to “kick” make sure you have a rm grip
of the gun and lance.
GLeaving the pressure washer on by-pass for prolonged periods without operang the lance
Will cause the water in the pump to heat up. This heat build up may damage the seals and
Valves in the pump.
HOn compleon of operaon stop the DC motor.

IOperate lance trigger
JRelease residual pressure in gun and lance by operang trigger.
Charging
The E range is ed with an indicator light which will glow green.
Baeries MUST NOT be fully discharged before re-charging to maximise life cycles of the
baeries.
When using Cleaning Agents:
A. Set machine up as for water.
B. Connect detergent hose to machine and place lter end into detergent.
C. On compleon of work, ush through hose and gun with clean water to remove any residu-
al detergent.
NOTE: CHEMICAL PICKUP ONLY OPERATES AT PRESSURES BELOW 250PSI.
OPEN LANCE VALVE FULLY TO OBTAIN THIS PRESSURE
.

Tornado Mini Bowser E General Arrangement
Tank Lid TOR0116
Lid Seals TORO1115
Tank TOR0113
Filter MTM85002
WHEEL400
Pump to hose reel hose
15 Mtr Hose
HH00050MVGH
R
Hose Reel MTM20021
15 mtr Hose HH00050MVGHR
Castor Wheel WHEEL500
Ball Valve
BV12169
Brass Swivel
MTM20060
O Rings
MTM20024
Unloader ARMM4B/C
Pressure Gauge
DEM20620
ARXT11.14 Pump

Hurricane - E General Arrangement
WHEEL400
Knob DEM102255
Stop/start
Pressure Gauge
DEM20620
Unloader
ARMM4B/C
ARXT11.14 Pump

Bowser E General Arrangement
Hose Reel
MTM20022
Pump to hose reel hose
Jockey Wheel
XLE00320
30 Mtr Hose
HH00100MVGHR
ARXT11.14 Pump
Unloader Minimac 4/B
24V DC Motor
200 amp 24V sealed baery

Charging
When the machine requires charging please follow the instrucons below.
1. Switch o the pressure washer.
2. Release the pressure in the lance.
3. Plug in the mains lead to 13 amp supply.
4. Charger should start on 24V Cold seng (if not set with the charge mode buon)
5. If the charger does not start as the baeries are totally discharged push the
Pre-charge buon. Then complete charging as instrucon 4.
Pre-Charge Buon
Charge Indicators
Charge Mode
Pre-Charge Buon
Baery Charger
13amp Plug

-
24v
-
+
+
-
E/Stop
BDI 24v
Motor 24V
CONTROLLER RELAY
Dual Voltage Charger
-
+
++
+ +
+ + - -
+
++
+85 86-
-
Tornado Mini Bowser E
240V/110V
Batteries
DEM100751
BAT010
MTR00302
BAT016
BAT009
BAT013 BAT015
UK/USACompliant
TSS
L L
BB
L= Load B = Battery
30 87

Warranty
This warranty covers the cost of all replacement parts and labour charges incurred, but does not
cover the cost of transport or carriage. It is the owners responsibility to return the machine to a
service depot or pay the travelling expenses of a engineer to aend. Demon Internaonals
decision in warranty maers is nal and binding.
Demon Internaonal Ltd, undertake to repair or replace at their discreon, any component which
may fail due to a manufacturing fault within a period of 12months from the date of purchase,
provided that any fault or damage was not sustained by;
ALack of regular and proper maintenance, user negligence, misuse, or damage caused by
ice or frost.
BThe eects of contaminated fuel or water, the use of non-approved chemicals, or an in
sucient or unsuitable electrical supply.
CThe eects of un-authorised modicaon and use.
DCompression damage to high pressure hose. ( Hoses are warranted for one month only)
EWorn out items considered wear and tear.
Parts which may or may not wear out during the rst year and which are considered service
items which will need replacing from me to me: High pressure nozzle, lance, trigger, hoses,
fuel nozzle, fuel lter, piston seals, valves, unloader seats and seals, water lter, non-return
valve, chemical barbs, chemical pipes, and pump oil seals.
It is the owners responsibility to ensure the pressure washer is kept in a safe and suitable envi-
ronment and any faults reported by operaves to be reced at the earliest possible date.
It is the operators responsibility to check the pressure washer for any faults and report them im-
mediately, and to use the pressure washer in accordance with the manufacturers specicaons
and guidelines.
Demon Internaonal Ltd, undertake to use the highest quality components available during man-
ufacture, but can not be held responsible for any undue consequence arising from the use of
their pressure washers.
This warranty is given the original purchaser only and is not transferable without the fully author-
ized and wrien consent of Demon Internaonal Ltd.
The 3 Year Structural Warranty refers to all Demon fabricated structural parts, but this does
exclude the Boiler coil.

Warranty Procedure
End Users
If your machine develops a problem:
1. Phone Demon for advice with the model and serial number to hand.
2. Describe fully the problem as best you can.
3. If the problem cannot be resolved over the phone then the machine can be booked in for
repair and if the faults are covered by the warranty the repair will be carried out free of charge.
4. If you cannot bring the machine in for repair then we will despatch an engineer. If the fault
is covered by the warranty then we will not charge for labour or spares used, however the
transport charge will be payable weather or not the repair is warranty.
Hire Centres and Dealers
If your machine develops a problem:
1. Phone Demon for advice with the model and serial number to hand.
2. Describe fully the problem.
3. We will advise you on the best course of acon, however if parts are required you must raise
a purchase order number to cover the parts. When the parts are ed they must be returned
for examinaon before a credit note is issued.
4. If you are unable to repair the machine then we will despatch an engineer to carry out the
repair. We will need a purchase order to cover the cost of transport to and from the site and for
parts and labour if the repair is not covered under the warranty.
5. If required Demon will arrange for a carrier to collect a damaged machine, if the warranty
claim is valid we will pay this cost, if not it will be charged to the customer.
For parts warranty ring Demon and request a warranty claim form faxed to you. This form must
accompany any returned parts.
Notes:
You will not invalidate the warranty by invesgang faults and repairing them yourself providing
you follow our advice. Hire Centres and Dealers are expected to carry out all repairs themselves
with Demon creding faulty parts upon receipt and inspecon.
Spare parts ed to machines are guaranteed for 1 month only or the remainder of the war-
ranty period whichever is longer.

I can’t get the pressure to where it used to be —
where do I start?

COLD WATER LANCES
Pos Part No Descripon Qty
1N26001/15045 Nozzle 1 2MTM90040 Adjustable Nozzle 1 3DEM10031B QR Lamce 1 4DEM10030 QR Trigger 1
5MTM70012 MVG Coupling 1

High Pressure Hoses
12
3 4
1. Hose Insert MV00490 (items 1 and 2) 2. Nut 3. High Pressure Hose - HH00030MVG 4. Hose Joiner - MV00500 Alternative Hose Lengths 15 Metre - HH00050MVG 30 Metre - HH00100MVG
1. Hose Insert MV00490 (items 1 & 2) 2. Nut 3. High Pressure Hose DEM10032B 4. Hose Joiner MV00500
Alternave Hose Lengths
15 Metre HH00050MVG 30 Metre HH00100MVG

XT 11/14 pump diagram

XT 11/14 pump list
ARXT 11.14

Minimatic 4/B unloader diagram

Minimatic 4/B unloader list