DHR 230CS Series Technical manual

Navigation Lights
Signalling Lights
Searchlights
Whistles
TECHNICAL DOCUMENT
DHR 230CS - Series
Cabin Controlled Searchlight
Den Haan Rotterdam
S
i
n
c
e
1
9
2
2

2Version 0.93 Sept 2020
Den Haan Rotterdam
(Intentionally blank page)

3Version 0.93 Sept 2020
Den Haan Rotterdam
Safety notes:
• Turn power off before inspection, installation or removal
• Keep combustible materials away from lamp
• Don’t stare directly into the LEDs, Allways use eye protection when handeling LEDs
• ESD, this product (the LEDs) can be damaged by electrostatic discharge. Care must be
taken before opening.
• Allow lamp/fixture to cool before handling
• Do not use the searchlight if outer glass is scratched or broken
Damage due to inappropriate handling is
not covered by the warranty.
© Copyright, Den Haan Rotterdam B.V.
Version 0.93 Sept 2020
This document contains proprietary information that is protected by copyright.
All rights reserved.
!

4Version 0.93 Sept 2020
Den Haan Rotterdam
Den Haan Rotterdam is a family-owned company established in 1922. Started as a small tinsmith, it has
evolved into a globally respected producer of navigation lights, searchlights, air horns and a wide range of
nautical lamps made from copper and brass. By introducing products with advanced LED-technology, DHR
has safeguarded a visibly safe future for marine vessels in all weather conditions.
With the 230CS-series searchlight, DHR introduces a deck mounted LED searchlight. The 75W LED engine
produces a color output of 5.000K and an intensity close to the same performance levels of 1.000W halogen
searchlights. Using the best available parabolic mirror reflectors on the market, a crisp & clear spot with
no visible stray light has been ensured. The 230CS is equipped with an unique bracket design to realize
an extreme downward vertical angle. This is specifically useful for close range targets. Positions on high
structures or foremasts of inland navigation vessels, where high angles up to 60° are desired, the 230CS is
the answer.
DEN HAAN ROTTERDAM B.V.
D.M. Den Haan
Managing Director
PREFACE
QUALITY STANDARDS
Excellent Optics
Maintenance Friendly
Light Weight Construction
IP66 Water Ingress Protection
LED Technology
Large Vertical Angle

5Version 0.93 Sept 2020
Den Haan Rotterdam
TABLE OF CONTENTS
1. Mounting instructions 6
2. Specifications 10
3. Dimensions 12
4. Photos 14
5. Safety, maintenance and correct use 16
6. Recommended Spare parts 17

6Version 0.93 Sept 2020
Den Haan Rotterdam
1. MOUNTING INSTRUCTIONS
Fasteners
• The permissible torque should be 8 Nm
• Use only A4-grade stainless steel
Warning!
Den Haan Rotterdam does not accept responsibility for any damage if the searchlight is in-
stalled incorrectly and/or used improperly. When in doubt consult a qualified electrical techni-
cian.
!
Searchlight installation
Install the searchlight in a horizontal upright position with sufficient space around the drum of the searchlight
to ensure it can move freely
4
D
Bolt M10x35
Bolt M10x35+D
Washer M10
Washer M10
Washer M10
Washer M10
Nut M10
Nut M10
F
12 0,47
30 1,18
170 6,69
Dirt wiper
Up/Down
Phoenix QPD connecter -
please order separately
Unscrew the two set screws M6 and move
the tube up and down until both the
handle and head are horizontal and
point in the same direction.
Tighten the set screws again
(use a threadlocker)
Drill Holes
Secure push/pull rod with
set screw M4 in drill point
(use a threadlocker)
Screw the set screw into the push/pull rod
Secure the set screw with the two lock nuts
Always push the push/pull rod gently from
the bottom up into the searchlight to
prevent damaging the dirt wiper
1 Mounting the searchlight
2 Installing the push/pull rod 3 Alignment
2
2
Fasteners
The permissible torque should be 8 Nm •
Use only A4-grade stainless steel •
3
1
1
DRAWN
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS [INCHES]
FINISH:
DATE
DO NOT SCALE DRAWING
REVISION:
TITLE:
FILE NAME:
SCALE:1:8 SHEET 3 OF 5
A3
Johan Jurgens
230CCL21-standard
-
DEN HAAN ROTTERDAM BV
Fascinatio Boulevard 1182
2909VA Capelle a/d IJssel
Alum. LED searchlight 230CC -
115/230VAC
31-08-2020
NAME
NAV Part:
-
A A
B B
C C
D D
E E
F F
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
4
D
Bolt M10x35
Bolt M10x35+D
Washer M10
Washer M10
Washer M10
Washer M10
Nut M10
Nut M10
F
12 0,47
30 1,18
170 6,69
Dirt wiper
Up/Down
Phoenix QPD connecter -
please order separately
Unscrew the two set screws M6 and move
the tube up and down until both the
handle and head are horizontal and
point in the same direction.
Tighten the set screws again
(use a threadlocker)
Drill Holes
Secure push/pull rod with
set screw M4 in drill point
(use a threadlocker)
Screw the set screw into the push/pull rod
Secure the set screw with the two lock nuts
Always push the push/pull rod gently from
the bottom up into the searchlight to
prevent damaging the dirt wiper
1 Mounting the searchlight
2 Installing the push/pull rod
3 Alignment
2
2
Fasteners
The permissible torque should be 8 Nm •
Use only A4-grade stainless steel •
3
1
1
DRAWN
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS [INCHES]
FINISH:
DATE
DO NOT SCALE DRAWING
REVISION:
TITLE:
FILE NAME:
SCALE:1:8 SHEET 3 OF 5
A3
Johan Jurgens
230CCL21-standard
-
DEN HAAN ROTTERDAM BV
Fascinatio Boulevard 1182
2909VA Capelle a/d IJssel
Alum. LED searchlight 230CC -
115/230VAC
31-08-2020
NAME
NAV Part:
-
A A
B B
C C
D D
E E
F F
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1

7Version 0.93 Sept 2020
Den Haan Rotterdam
All sizes are in mm [inches].
4
D
Bolt M10x35
Bolt M10x35+D
Washer M10
Washer M10
Washer M10
Washer M10
Nut M10
Nut M10
F
12 0,47
30 1,18
170 6,69
Dirt wiper
Up/Down
Phoenix QPD connecter -
please order separately
Unscrew the two set screws M6 and move
the tube up and down until both the
handle and head are horizontal and
point in the same direction.
Tighten the set screws again
(use a threadlocker)
Drill Holes
Secure push/pull rod with
set screw M4 in drill point
(use a threadlocker)
Screw the set screw into the push/pull rod
Secure the set screw with the two lock nuts
Always push the push/pull rod gently from
the bottom up into the searchlight to
prevent damaging the dirt wiper
1 Mounting the searchlight 2 Installing the push/pull rod
3 Alignment
2
2
Fasteners
The permissible torque should be 8 Nm •
Use only A4-grade stainless steel •
3
1
1
DRAWN
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS [INCHES]
FINISH:
DATE
DO NOT SCALE DRAWING
REVISION:
TITLE:
FILE NAME:
SCALE:1:8 SHEET 3 OF 5
A3
Johan Jurgens
230CCL21-standard
-
DEN HAAN ROTTERDAM BV
Fascinatio Boulevard 1182
2909VA Capelle a/d IJssel
Alum. LED searchlight 230CC -
115/230VAC
31-08-2020
NAME
NAV Part:
-
A A
B B
C C
D D
E E
F F
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1

8Version 0.93 Sept 2020
Den Haan Rotterdam
Electrical installation
Install the electrical wiring according to the wiring diagrams showed on page 9. Keep the distance between
the power supply and LED searchlight as short as possible. Long wires will increase the voltage drop.
1. Strip the cable and prepare
the PE conductor.
2. Guide the wires into the nut
and push them into the marked
(1, 2, 3, etc.) wire guides until
they engage.
3. Cut off the stranded wire ends
so they are flush.
4. Place the union nut on the
contact carrier and tighten
it until it stops or use the
specified torque for tightening.
5. You will feel the wires engage
when they have reached the
optimum screw-on width. The
QUICKON nut is now screwed
on so tight that it cannot be
unscrewed again by hand.
6. The cable can be connected
quickly and easily without
using any special tools.
Connecting the cable with Phoenix connector
(Please order separately)
Cable recommendations
EU:
• Neoprene cable H07 RN3x1.5
• Cable diameter 4 - 9 mm
USA:
• Type SJ or equivalent and comply with UL 62 and IEEE 45- 83
• Wire gauge16 AWG
• No. of conductors 3
• Cable diameter 0,157 - 0,354 inch

9Version 0.93 Sept 2020
Den Haan Rotterdam
D
Cable recommendations EU:
Neoprene cable H07 RN3x1.5
•
Cable diameter 4 - 9 mm
• USA:
Type SJ or equivalent and comply with UL 62 and IEEE 45- 83
•
Wire gauge16 AWG
•
No. of conductors 3
•
Cable diameter 0,157 - 0,354 inch
•
PE L N
Circuit breaker
- 115VAC: 4A Type C
•
- 230VAC: 2A Type C
• (Not included)
Switch (Not included)
LED-driver HLG-100H-54
N
-
Drum searchlight
+
L PE
Phoenix QPD connecter (please order separately)
DRAWN
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH:
DATE
DO NOT SCALE DRAWING
REVISION:
TITLE:
FILE NAME:
SCALE:1:1
SHEET 5 OF 5
A3
Johan Jurgens
230CCL21-standard
-
DEN HAAN ROTTERDAM BV Fascinatio Boulevard 1182 2909VA Capelle a/d IJssel
Alum. LED searchlight 230CC -
115/230VAC
18-08-2020
NAME
NAV Part:
-
A A
B B
C C
D D
E E
F F
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1

10 Version 0.93 Sept 2020
Den Haan Rotterdam
2. SPECIFICATIONS
Searchlight
Model 230CSL21
Dimensions
Height 436 mm [17,09 inches]
Width 306 mm [12,03 inches]
Weight 13 kg [28,7 lb]
Electrical
LED-driver 115/230 VAC / 100W
Cable Thermflex kabel 3x1,5mm² - L=1,55mtr.
Optics
Mirror Parabolic mirror reflector Ø 230 mm
Range 775m [2,542.7 Feet]
Adjustable Focus No
Beam angle 6° x 6°
Luminous intensity 600.000 cd
High power LED
Model CLU731
Luminous flux 8.767 lm
Rated LED voltage -
Rated LED wattage -
Average life-time 50.000 h
Color temperature 5000 K
Base -
Range of motion
Tilt + 30° / - 60°
PAN 360°
Housing
Material Chromated seawater resistant aluminium
Finish UV resistant powder coating - White RAL9016
Front glass Hardened front glass
Seals Silicone / Neoprene, black
Operating temperature - 25° / + 40° C
Ingress protection class IP66 c/w Membrane vent

11 Version 0.93 Sept 2020
Den Haan Rotterdam
Push/Pull rod
Model SA20535 SA21335
Dimensions
Height 535 mm [21,06 inches]** 1335 mm [88 inches]**
Width Ø14 mm [0,51 inches]
Weight 0,45 kg [1 lb] 1 Kg [2,2 lb]
Material Stainless steel 316
Cabin control
Model SA10300
Dimensions
Height 300 mm [11,81 inches]**
Width -
Weight 2,2 kg [4,9 lb]
Material Stainless steel 316
Column
Model SA30800
Dimensions
Height 800 mm [31,5 inches]**
Width Ø76 mm [3 inches]
Weight 6 kg [13,23 lb]
Material Stainless steel 316
** Custom height on request
Column
Push/Pull rodCabin controlSearchlight

12 Version 0.93 Sept 2020
Den Haan Rotterdam
3. DIMENSIONS
306 12,03
Phoenix QPD connecter -
please order separately
290 11,42
434 17,09
Min. 10[0,39] / Max. 200 [7,87]
support tube = 300 [11,81]
395 15,55
*
170 6,69
30 1,18
4 x
12 0,47
Push/Poll rod CS standard 535
21,06
* With a ceiling thickness of approx
20 [0,79]
Drill Holes
Remarks:
· Other lengths on request. Article code is SA2 XXXX,
with X the total length =235 + support tube in mm
· Maximum length 2235 [88]
REVISIONS
ZONE REV. DESCRIPTION DATE
BOM Table
Article codes Description
230CSL21 Alum. drum LED searchlight 230 - 115/230VAC
SA10300 230CS - Cabin control
SA20535 Push/Pull rod 230
DRAWN
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS [INCHES]
FINISH:
DATE
DO NOT SCALE DRAWING
REVISION:
TITLE:
FILE NAME:
SCALE:1:5 SHEET 1 OF 2
A3
Johan Jurgens
230CSL21-standard
-
DEN HAAN ROTTERDAM BV
Fascinatio Boulevard 1182
2909VA Capelle a/d IJssel
Alum. LED searchlight 230CS -
115/230VAC
11-05-2020
NAME
NAV Part:
-
A A
B B
C C
D D
E E
F F
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
306 12,03
Phoenix QPD connecter -
please order separately
290 11,42
434 17,09
Min. 10[0,39] / Max. 200 [7,87]
support tube = 300 [11,81]
395 15,55
*
170 6,69
30 1,18
4 x
12 0,47
Push/Poll rod CS standard 535
21,06
* With a ceiling thickness of approx
20 [0,79]
Drill Holes
Remarks:
· Other lengths on request. Article code is SA2 XXXX,
with X the total length =235 + support tube in mm
· Maximum length 2235 [88]
REVISIONS
ZONE REV. DESCRIPTION DATE
BOM Table
Article codes Description
230CSL21 Alum. drum LED searchlight 230 - 115/230VAC
SA10300 230CS - Cabin control
SA20535 Push/Pull rod 230
DRAWN
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS [INCHES]
FINISH:
DATE
DO NOT SCALE DRAWING
REVISION:
TITLE:
FILE NAME:
SCALE:1:5 SHEET 1 OF 2
A3
Johan Jurgens
230CSL21-standard
-
DEN HAAN ROTTERDAM BV
Fascinatio Boulevard 1182
2909VA Capelle a/d IJssel
Alum. LED searchlight 230CS -
115/230VAC
11-05-2020
NAME
NAV Part:
-
A A
B B
C C
D D
E E
F F
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1

13 Version 0.93 Sept 2020
Den Haan Rotterdam
All sizes are in mm [inches].
Push/Poll rod CC standard 1335
52,56
P =300 [11,81]
Min. 10 [0,39] / Max. 200 [7,87]
L = 800
31,5
434 17,09
Remarks:
· Other lengths on request. Article code is SA2 XXXX,
with X the total length =235 + P + L in mm
· Maximum length 2235 [88]
REVISIONS
ZONE REV. DESCRIPTION DATE
BOM Table
ITEM NO. NavNumber NavDescription
1 230CSL21 Alum. drum LED searchlight 230 - 115/230VAC
2 SA21335 Push/Pull rod 230CC standard
3 SA30800 230DC & CC Kolom 800 mm
4 SA10300 230CS - Cabin control
DRAWN
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS [INCHES]
FINISH:
DATE
DO NOT SCALE DRAWING
REVISION:
TITLE:
FILE NAME:
SCALE:1:5 SHEET 1 OF 5
A3
Johan Jurgens
230CCL21-standard
-
DEN HAAN ROTTERDAM BV
Fascinatio Boulevard 1182
2909VA Capelle a/d IJssel
Alum. LED searchlight 230CC -
115/230VAC
18-08-2020
NAME
NAV Part:
-
A A
B B
C C
D D
E E
F F
G G
H H
6
6
5
5
4
4
3
3
2
2
1
1

14 Version 0.93 Sept 2020
Den Haan Rotterdam
4. PHOTOS

15 Version 0.93 Sept 2020
Den Haan Rotterdam

16 Version 0.93 Sept 2020
Den Haan Rotterdam
5. SAFETY, MAINTENANCE AND CORRECT USE
ESD
This product, like all LED searchlights, uses semi-conductors that can be damaged by elec-
trostatic discharge (ESD). When handling, care must be taken before opening the drum so
the LEDs are not damaged.
The following precautions must be taken:
• Always remove the power from the light before any maintenance.
• Use a conductive wrist wrap attached to a good earth ground.
• Always discharge yourself by touching a grounded bare metal.
• Use an approved anti-static mat to cover your work surface.
• When in doubt always consult a qualified electrician.
Don’t stare directly into the LEDs.
All cool white LEDs (5000 Kelvin and higher) contain a lot of blue and can be harmful to our eyes. Allways
use eye protection when handeling LEDs
Tips for correct use
• Switch off the searchlight immediately after use, this increases the life expectancy of the COB - LED
• Do not light-up objects closer than 2 metres
• Clean the searchlight regularly with water
• Do not point the light beam at the eyes of humans or animals
Preventive maintenance
Clean the searchlight with clean water regularly. Do not use any aggressive cleaning agents. At least twice
a year rub the V-ring and dirt wiper in with silicone grease.
Dirt wiper
V-ring
Tips for correct use
• Switch off the searchlight immediately after use, this increases the life expectancy of the COB - LED
• Do not light-up objects closer than 2 metres
• Clean the searchlight regularly with water
• Do not point the light beam at the eyes of humans or animals
Preventive maintenance
Clean the searchlight with clean water regularly. Do not use any aggressive cleaning agents. At least twice a year rub the V-ring and dirt
wiper in with silicone grease.
DRAWN
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS [INCHES]
FINISH:
DATE
DO NOT SCALE DRAWING
REVISION:
TITLE:
FILE NAME:
SCALE:1:8 SHEET 4 OF 5
A3
Johan Jurgens
230CCL21-standard
-
DEN HAAN ROTTERDAM BV
Fascinatio Boulevard 1182
2909VA Capelle a/d IJssel
Alum. LED searchlight 230CC -
115/230VAC
03-09-2020
NAME
NAV Part:
-
A A
B B
C C
D D
E E
F F
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1

17 Version 0.93 Sept 2020
Den Haan Rotterdam
12
6. RECOMMENDED SPARE PARTS
Spare Part
No Description Order code
1 COB led 23980010
2 LED-holder COB led 23980020
3 LED-driver 100W 23980030
4 Mirror reflector 230 23980040
5 Front glass 230 23980050
3

18 Version 0.93 Sept 2020
Den Haan Rotterdam
4 5

S
I
N
C
E
1
9
2
2
ADVANCED MARITIME
SIGNALLING SOLUTIONS
Den Haan Rotterdam
Fascinatio Boulevard 1182
2909 VA Capelle a/d IJssel
The Netherlands
T+31 (0) 10 413 07 55
[e-mail]
www.dhr.nl