DIVERSITECH PH-2L-HW User manual

INSTRUCTION MANUAL
DiversiTech International Ltd.
Glaisdale Drive East, NG8 4LY
Nottingham United Kingdom
Email [email protected]
Phone [phone]
PH-2L-HW
2L BOILER CONDENSATE
TANK PUMP
INSTALL

PH-2L-HW
2
1. This condensate pump is designed for pumping away condensate a/c units, boiler and high temperature water up to
100°c. The pump is controlled by a oat / switch mechanism which turns the pump on to discharge the condensate
when approximately 30mm of condensate collects in the tank. The pump switches off automatically when the tank
drains to approximately 9mm, giving a drink cycle of 650ml.
2. This pump is carefully packaged, inspected and tested to ensure safe operation and delivery. When you receive the
pump, examine it carefully to determine that there are no broken or damaged parts that may have occurred during
shipment. If damaged has occurred, please contact your supplier. They will assist you in replacement or repair, if
required.
3. Read the instructions carefully before attempting to install, operate or service the pump. Know the pump application,
limitations and potential hazards. Protect yourself and others by observing all safety information. Failure to comply
with instructions could result in personal injury and/or property damage! Please retain these instructions for fututre
reference. Installation and connections are to be made by a qualied person.
1. Do not use to pump ammable or explosive uids such as petrol, fuel oil, kerosene, etc. Do not use in explosive
atmospheres. This pump should be used with liquids compatible with the pump component materials.
2. Do not handle the pump with wet hands or when standing on a wet or damp surface, or in water. To reduce the risk of
electrical shock, be certain that the electrical supply is connected to a permanent EARTH.
3. For installations where property damage and/or personal injury might result from an inoperative or leaking pump due
to power cuts, discharge line blockage, or any other reason, a backup system and/or alarm should be used.
4. Support the pump and piping when assembling and when installed. Failure to do so may cause piping to break, pump
to fail, motor bearing failures, etc.
MODEL PH-2L-HW
Max ow 402 lph
Max head 5.5m
Tank capacity 1.8 litres
Volts 240V
Hz 50Hz
Discharge size 9.5mm (3/8”)
High-level alarm Volt free
Height 166mm
Inlet height 82.5mm
Length 286mm
Width 135mm
Cable length 1.8m
INTRODUCTION
INSTALLATION
SAFETY
FOR FURTHER INSTALLATION ADVICE PLEASE CALL THE TECHNICAL SUPPORT HELPLINE ON 0115 900 5858.
DiversiTech International Ltd.
Glaisdale Drive East, NG8 4LY
Nottingham United Kingdom
Email [email protected]
Phone [phone]

PH-2L-HW
3
FOR FURTHER INSTALLATION ADVICE PLEASE CALL THE TECHNICAL SUPPORT HELPLINE ON 0115 900 5858.
DiversiTech International Ltd.
Glaisdale Drive East, NG8 4LY
Nottingham United Kingdom
Email [email protected]
Phone [phone]
1. Carefully unpack the pump.
2. The pump is designed to be oor standing and it is essential that the pump must sit on a level surface. If installing on
bare oor boards, to reduce noise transmission, it is advisable to place the pump onto a noise absorbing material (such
as underlay or carpet).
3. The pump should not be installled in a manner that will subject it to splashing or spraying.
INSTALLATION
1. Shut off electrical power at fuse box for both the pump and equipment before
making any connections. All wiring must comply with appropriate codes.
2. Connect the pump to voltage specied on label located on the pump:
Live - BROWN
Neutral - BLUE
Earth - YELLOW / GREEN
3. If seperate fused spur or plus is used, a 3.0 Amp fuse is recommended.
4. Connection of the high level safety switch / potential free contact must be made
to either the 240v circuit volt free equipment connector or an audible alarm.
The pump is tted with a 240v micro switch (max current rating 3A), which will
activate if the pump starts to overll in the event of outlet pipe blockage or pump
failure. The following wiring diagrams show how the switch can be connected into
a boiler circuit or a separate audible alarm.
ELECTRICAL CONNECTIONS
Live - Brown
Neutral - Blue
Earth - Yellow/Green
Connection to the high level safety switch Audible alarm connection to the high level safety switch

PH-2L-HW
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FOR FURTHER INSTALLATION ADVICE PLEASE CALL THE TECHNICAL SUPPORT HELPLINE ON 0115 900 5858.
DiversiTech International Ltd.
Glaisdale Drive East, NG8 4LY
Nottingham United Kingdom
Email [email protected]
Phone [phone]
INLET CONDENSATE DRAIN CONNECTION
1. Position the pump beneath the equipment / unit so
that condensate or high temperature outlet ows into
the pump inlet freely (use either of the two openings
provided). When hot water at pressure is connected
always use a tundish prior to entering the pump.
2. The inlet pipe should be positioned as close to the
bottom of the tank as possible and the bottom cut at
an angle of greater than 30° to ensure the free ow of
the condensate from the boiler.
OUTLET CONDENSATE CONNECTIONS
1. Connect 9.5mm (3/8”) hose which is designed to handle the temperature of the discharge water to the non return
valve. For best result, secure tubing with clamp but do not pinch, or restrict the tubing. The non return valve has a
quick release mechanism with a 1/4 turn bayonet type tting.
2. Tubing should rise vertically but not exceed the maximum shut off head (pumping height) of 5.5 metre above the pump.
Any horizontal runs should be taken into consideration when assessing the maximum shut off. This shut off will be
reduced if bends and horizontal runs are included in the outlet pipe work. If in doubt please contact DiversiTech for
advice.
3. At highest point angle tubing horizontally and create a downward slop to drainage point. So not bend sharply or twist
the tubing in a way that might result in collapse or restriction of the tubing. Creating a downward slope will allow
condensate to drain by gravity and keep tubing empty.
DRAIN CONNECTIONS
Figure 6
1/4 non return valve

PH-2L-HW
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FOR FURTHER INSTALLATION ADVICE PLEASE CALL THE TECHNICAL SUPPORT HELPLINE ON 0115 900 5858.
DiversiTech International Ltd.
Glaisdale Drive East, NG8 4LY
Nottingham United Kingdom
Email [email protected]
Phone [phone]
1. Before commissioning, check for debris in the tank. Remove any material which might block the drain line or drain into the
pump tank.
2. Turn on power and slowly ll the tank with clean water, as the oat rises to the on level position the motor should turn on.
3. Leave the clean water in the tank as this will effectively prime the pump ready for use.
If the pump is to be used for condensing boiler applications. Caution must be taken to ensure acidity of condensate does not
increase below the average pH of 2.8 (to prevent localised pocket of acid that acts like a battery causing pitting) by routinely
cleaning or ushing tank with fresh water.
1. Before servicing the pump, disconnect the electric power at the fuse box for both the pump and the equipment unit.
2. It is recommended that the pump be checked every six months for proper operation. It is important to check for debris
which may cause a blockage to the pump discharge adapter/non return valve. Check for proper free movement of pump
oat and switch and check for free, unrestricted movement of motor and fan.
3. Clean the holding tank and oat with warm water and mild soap. Rinse completely when nished.
4. Check the inlet and outlet piping. Clean as necessary. Be sure there are no kinks in the outlet line that would inhibit or
restrict ow.
This pump comes with a 1 year warranty. The warranty covers all parts with material or manufacturing faults. The buyer’s only
remedy is the replacement or repair of the defective parts. In no case can labour costs and any consequential damage be cited
as a basis for a complaint. Any returned units must be complete and must be accompanied by a written list of the defects
ascertained.
We are unable to accept any liability in case of nonconforming installation or noncompliance with the specications or
maintenance recommendations.
All data contained in these specications are solely intended to describe the product and do not constitute warranted
characteristics in the legal sense. Subject to technical change.
COMMISSIONING AND TESTING
MAINTENANCE AND SERVICING
WARRANTY
CONFORMITY