Duerkopp Adler 910 User manual

910
CNC-Nähanlage für freie Nahtkonturen
CNC sewing unit for free seam contours
Bedienanleitung / Operating Instructions
Aufstellanleitung / Installation Instructions
Serviceanleitung / Service Instructions
Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld Deutsch/Englisch
Telefon [phone] Telefax+49(0)521/9252435www.duerkopp-adler.com
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Ausgabe / Edition: Änderungsindex Teile-Nr.:/Part-No.:
04/2007 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 910001

Alle Rechte vorbehalten.
Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise
Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG
verboten.
All rights reserved.
Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,
even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
Copyright ã2007 - Dürkopp Adler AG

Foreword
This instruction manual is intended to help the user to become familiar
with the machine and take advantage of its application possibilities in
accordance with the recommendations.
The instruction manual contains important information on how to
operate the machine securely, properly and economically. Observation
of the instructions eliminates danger, reduces costs for repair and
down-times, and increases the reliability and life of the machine.
The instruction manual is intended to complement existing national
accident prevention and environment protection regulations.
The instruction manual must always be available at the machine/sewing
unit.
The instruction manual must be read and applied by any person that is
authorized to work on the machine/sewing unit. This means:
–Operation, including equipping, troubleshooting during the work
cycle, removing of fabric waste,
–Service (maintenance, inspection, repair) and/or
–Transport.
The user also has to assure that only authorized personnel work on the
machine.
The user is obliged to check the machine at least once per shift for
apparent damages and to immediatly report any changes (including the
performance in service), which impair the safety.
The user company must ensure that the machine is only operated in
perfect working order.
Never remove or disable any safety devices.
If safety devices need to be removed for equipping, repairing or
maintaining, the safety devices must be remounted directly after
completion of the maintenance and repair work.
Unauthorized modification of the machine rules out liability of the
manufacturer for damage resulting from this.
Observe all safety and danger recommendations on the machine/unit!
The yellow-and-black striped surfaces designate permanend danger
areas, eg danger of squashing, cutting, shearing or collision.
Besides the recommendations in this instruction manual also observe
the general safety and accident prevention regulations!

General safety instructions
The non-observance of the following safety instructions can cause
bodily injuries or damages to the machine.
1. The machine must only be commissioned in full knowledge of the
instruction book and operated by persons with appropriate training.
2. Before putting into service also read the safety rules and
instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of
the machine without the safety devices is not permitted. Observe all
the relevant safety regulations.
4. When gauge parts are exchanged (e.g. needle, presser foot, needle
plate, feed dog and bobbin) when threading, when the workplace is
left, and during service work, the machine must be disconnected
from the mains by switching off the master switch or disconnecting
the mains plug.
5. Daily servicing work must be carried out only by appropriately
trained persons.
6. Repairs, conversion and special maintenance work must only be
carried out by technicians or persons with appropriate training.
7. For service or repair work on pneumatic systems, disconnect the
machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance unit.
Exceptions to this are only adjustments and functions checks made
by appropriately trained technicians.
8. Work on the electrical equipment must be carried out only by
electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted,
except as specified in regulations DIN VDE 0105.
10. Conversion or changes to the machine must be authorized by us
and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as
the entire sewing unit is found to comply with EC directives.
13. The line cord should be equipped with a country-specific mains
plug. This work must be carried out by appropriately trained
technicians (see paragraph 8).
It is absolutely necessary to respect the safety
instructions marked by these signs.
Danger of bodily injuries !
Please note also the general safety instructions.

Index Page:
Part 2: Installation Instructions cl. 910
1. Scope of delivery.............................................. 3
2. General notes and securing devices ................................. 3
3. Mounting the stand and the control cabinet
3.1 Tabletops................................................... 5
3.2 Mounting the parts of the stand ..................................... 5
3.3 Completingthetabletop.......................................... 6
3.4 Connecting the control box to the main switch............................. 8
3.5 Mounting the stand and the reference value transmitter ....................... 9
3.6 Mounting the oil collector sump...................................... 10
3.7 Adjustingtheworkingheight ....................................... 11
4. Mounting the sewing unit
4.1 Mounting the oil pan ............................................ 12
4.2 Assemblyofthesewingunit........................................ 13
4.3 Mounting the control panel......................................... 14
4.4 Potential compensation .......................................... 15
4.5 Mounting the cover hood.......................................... 16
5. Connecting the plug connections to the control box
5.1 Plug connections at the multiple pin strip (4-fold) ........................... 17
5.2 Plug connections at the multiple pin strip (15-fold) ......................... 18
5.3 Wiring..................................................... 19
6. Mounting the thread reel holder .................................... 19
7. Changing the sewing foot and the fabric clamps ......................... 20
8. Mounting the eye protection ...................................... 21
9. Oil lubrication
9.1 Filling up oil.................................................. 22
9.2 Oiling wicks and felt part (connecting rod) ............................... 23
9.3 Oiling the hook path............................................. 24
10. Putting into operation
10.1 Installationofthemachinesoftware................................... 25
10.1.1 General notes ................................................ 25
10.1.2 Loading the program ............................................ 25
10.1.3 Dongle update via Internet......................................... 26
10.3 Seamprogram................................................ 27
10.4 Sewingtest ............................................. 28
11. Optional equipment
11.1 Sewinglamp................................................. 29
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1. Scope of delivery
The scope of delivery is dependent on your order.
Please check before the assembly whether all required parts are
available.
This description is valid for a sewing unit the individual components of
which are completely delivered by Dürkopp Adler AG.
–1Machine head incl. oil pan
Setofparts(electric)with:
–2Control panel
–5Mains switch
–6DAC control
Dürkopp-Adler accessories with:
–3Thread reel holder
–Protectice cover (without illustration)
–8Stand (optional)
–7Pedal and rods (optional)
–4Table top (optional)
–9Oil collector sump
–10 Drawer (optional)
2. General notes and securing devices
ATTENTION !
The sewing unit must only be assembled by trained specialist staff.
Securing devices
If you have bought an assembled sewing unit, the following securing
devices have to be removed:
–Tapes and battens at machine head, table and stand.
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Punch-marks from the underside 1 x on this spot only
4 punch-marks for drywall screws
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3. Mounting the stand and the control cabinet
3.1 Table tops
The cutouts of self-manufactured table tops must have the dimensions
indicated in the sketch.
Caution: Risk of injury !
The table tops must have the necessary load-bearing capacity and
stability.
3.2 Mounting the parts of the stand
–Mount the individual parts of the stand as shown in the illustration.
–Turn the adjusting screw 3 to ensure the stability of the stand.
The stand must rest on the floor with all four feet.
–Screw pedal 2 on stand strut 1.
–Align pedal laterally.
Shift the pedal sideways so that it is positioned centrally to the oil
pan.
The stand strut is provided with slotted holes for aligning the pedal.
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3.3 Completing the table top
–Place the table top on a worktop upside down.
–Screw the main switch 6 on the underside of the table top on the
left.
–Screw the cable duct 5 tight behind the main switch 6.
–Screw the cable duct 2 tight to the left of the lead-through 1.
–Put the connecting lead 4 in the cable duct.
–Fasten the connecting lead 4 by means of strain relief 3.
–Mount the socket kit 7.
–Connect the cable wires at the mains switch to the clamps L1 and
L2 (see page (8).
–Connect the protective switch in the mains switch.
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