Dynapac CA3500DCP User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812165301.pdf4812165301.pdf
Vibratory rollerVibratory roller
CA3500DCPCA3500DCP
EngineEngine
Cummins F 3.8 (Stage V)Cummins F 3.8 (Stage V)
Serial numberSerial number
10000199xxA032445 -10000199xxA032445 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812165301.pdf2022-09-02
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Training ....................................................................................................... 1
Signal symbols and meaning ...................................................................... 2
Safety information ....................................................................................... 2
General ....................................................................................................... 3
CE marking and Declaration of conformity.................................................. 4
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Welding ..................................................................................................... 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Slopes ....................................................................................................... 15
Dimensions, side view............................................................................... 16

2000h-Maintenance
4812165301.pdf 2022-09-02
Dimensions, top view ................................................................................ 17
Dimensions, compaction plates ................................................................ 18
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 19
Compaction plate technical data ............................................................... 19
General ..................................................................................................... 20
CO2-emission............................................................................................ 20
Fluid filled tires (Ballasted tires).................................................. 21
Hydraulic system....................................................................................... 21
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 22
Tightening torque ...................................................................................... 23
Machine description ............................................................................................................... 25
Diesel engine ............................................................................................ 25
Electrical system ....................................................................................... 25
Propulsion system/Transmission .............................................................. 25
Brake system ............................................................................................ 25
Steering system ........................................................................................ 25
Vibration system........................................................................................ 26
Cab............................................................................................................ 26
FOPS and ROPS ...................................................................................... 26
Identification ............................................................................................................ 27
Product and component plates ................................................................. 27
Product identification number on the frame .............................................. 27
Machine plate............................................................................................ 28
Explanation of 17PIN serial number.......................................................... 28
Engine plates ............................................................................................ 29
Decals...................................................................................................................... 30
Location - decals ....................................................................................... 30
Location - decals, CALIFORNIA ............................................................... 31
Safety decals............................................................................................. 31

2000h-Maintenance
4812165301.pdf2022-09-02
Info decals................................................................................................. 34
Instruments/Controls ............................................................................................... 35
Control panel and controls ........................................................................ 35
Function descriptions ................................................................................ 36
Warning indication - membrane panel (Keypad)....................................... 38
Display explanations ................................................................................. 39
Machine alarm........................................................................................... 42
DEF-displays (Urea tank level) ................................................................. 44
DEF-displays (Urea quality) ...................................................................... 45
DEF displays (EAT - Tampering) .............................................................. 46
DEF displays (Exhaust cleaning lamp) ..................................................... 47
DEF displays (Exhaust cleaning lamp disabled (inhibit) ........................... 48
Dynapac Sub System (DSS)..................................................................... 49
"MAIN MENU" ........................................................................................... 49
"USER SETTINGS" .................................................................... 49
"MACHINE SETTINGS".............................................................. 50
"SERVICE MENU"...................................................................... 50
"ABOUT"..................................................................................... 51
Operator help when starting...................................................................... 52
Operator help Workmode.......................................................................... 52
Display when activating choice via the button set..................................... 53
Instruments and controls, cab ................................................................... 54
Function description of instruments and controls in the cab ..................... 55
Using the cab controls............................................................................... 56
Defroster ..................................................................................... 56
Heat ............................................................................................ 56
AC/ACC ...................................................................................... 56
ACC - Control panel .................................................................................. 57
Main display screen .................................................................................. 57
ACC - Operation menus............................................................................ 57

2000h-Maintenance
4812165301.pdf 2022-09-02
Electrical system...................................................................................................... 59
Fuses in the main switchbox. .................................................................... 60
Fuses at the master switch. ...................................................................... 61
Fuse box at master switch ........................................................................ 61
Electricity for Urea system ........................................................................ 62
Fuses in cab.............................................................................................. 62
Operation ............................................................................................................................... 63
Before starting ......................................................................................................... 63
Master switch - Switching on..................................................................... 63
Operator's seat - Adjustment..................................................................... 63
Belt reminder............................................................................................. 64
Operator's seat, comfort - Adjustments..................................................... 64
Control panel, adjustments ....................................................................... 65
Parking brake ............................................................................................ 65
Display - Control........................................................................................ 66
Interlock..................................................................................................... 67
Operator position....................................................................................... 67
View .......................................................................................................... 68
Starting .................................................................................................................... 69
Starting the engine .................................................................................... 69
Driving ..................................................................................................................... 70
Operating the roller ................................................................................... 70
Machine with speed limiter (speed potentiometer) - Optional..... 70
Machine with TC (Anti-Spin) ....................................................... 71
Slopes (TC (Anti-Spin))............................................................... 72
Interlock/Emergency stop/Parking brake - Check ..................................... 72
Vibration .................................................................................................................. 73
Manual/Automatic vibration....................................................................... 73
Manual vibration - Switching on ................................................................ 73
Amplitude - Changeover ........................................................................... 74

2000h-Maintenance
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Seismic - (Optional)................................................................................... 74
Adjustable (Variable) frequency - (Optional) ............................................. 75
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) - Optional........................................................................................ 76
Setting limit................................................................................................ 77
Operation CMV ......................................................................................... 78
Connecting/disconnecting compaction plates ......................................................... 78
Before connecting/disconnecting compaction plates ................................ 78
Preparation for connection ........................................................................ 79
Connecting compaction plates .................................................................. 80
Disconnecting compaction plates.............................................................. 83
Operation and control .............................................................................................. 85
General ..................................................................................................... 85
Control....................................................................................................... 85
Use............................................................................................................ 86
After completing work................................................................................ 87
Braking .................................................................................................................... 87
Service brake ............................................................................................ 87
Secondary brake ....................................................................................... 88
Emergency stop ........................................................................................ 88
Switching off.............................................................................................. 89
Parking .................................................................................................................... 89
Chocking the drums .................................................................................. 89
Master switch ............................................................................................ 90
Long-term parking.................................................................................................................. 91
Engine ....................................................................................................... 91
Battery....................................................................................................... 91
Air cleaner, exhaust pipe........................................................................... 91
Fuel tank ................................................................................................... 91
Hydraulic reservoir .................................................................................... 91

2000h-Maintenance
4812165301.pdf 2022-09-02
Tires (All-weather)..................................................................................... 91
Hoods, tarpaulin ........................................................................................ 92
Urea tank (DEF tank) ................................................................................ 92
Miscellaneous ........................................................................................................................ 93
Lifting ....................................................................................................................... 93
Locking the articulation ............................................................................. 93
Lifting the roller.......................................................................................... 93
Lifting the roller with jack:.......................................................................... 94
Unlocking the articulation .......................................................................... 94
Towing/Recovering.................................................................................................. 94
Short distance towing with the diesel engine switched off/not running ..... 95
Towing the roller........................................................................................ 96
Transport ................................................................................................................. 96
Securing CA2500-CA4600 for loading ...................................................... 97
Operating instructions - Summary ......................................................................................... 99
Preventive maintenance ...................................................................................................... 101
Acceptance and delivery inspection........................................................ 101
Warranty.................................................................................................. 101
Maintenance - Lubricants and symbols ............................................................................... 103
Maintenance symbols ............................................................................. 104
Maintenance - Maintenance schedule ................................................................................. 105
Service and maintenance points ............................................................. 105
General ................................................................................................... 105
Periodic service (service message) - Optional........................................ 106
Every 10 hours of operation (Daily)......................................................... 107
After the FIRST 50 hours of operation .................................................... 107
Every 50 hours of operation (Weekly)..................................................... 107
Every 250 / 750 / 1250 / 1750 hours of operation ................................... 108
Every 500 / 1500 hours of operation ....................................................... 108
Every 1000 hours of operation ................................................................ 109

2000h-Maintenance
4812165301.pdf2022-09-02
Every 2000 hours of operation ................................................................ 110
Every other year...................................................................................... 111
Maintenance, 10h ................................................................................................................ 113
Scrapers - Check, adjustment................................................................. 113
Scrapers, Pad-drum ................................................................................ 114
Scrapers (Heavy duty), Pad drum........................................................... 114
Flexible scrapers (Optional) .................................................................... 115
Air circulation - Check ............................................................................. 115
Coolant level - Check .............................................................................. 116
Diesel engine Check oil level ................................................................. 116
Fuel tank - Filling..................................................................................... 117
Urea tank - Refilling................................................................................. 117
Hydraulic reservoir - Check fluid level..................................................... 118
Maintenance, first 50h.......................................................................................................... 119
Hydraulic filter - Replacement ................................................................. 119
Drum cartridge - Oil change .................................................................... 120
Tires - Air pressure - Wheel nuts - Tightening ........................................ 121
Drum gearbox - Oil change ..................................................................... 122
Steering hitch - Tightening ...................................................................... 122
Maintenance - 50h ............................................................................................................... 123
Air cleaner
- Check hoses and connections .............................................................. 123
Pre-fuel filter - Draining ........................................................................... 124
Lifting arms, compaction plates - Lubrication.......................................... 124
Maintenance measures - 250 h ........................................................................................... 125
Drum cartridge - Checking the oil level ................................................... 125
Drum cartridge - Cleaning the ventilation screw ..................................... 126
Rear axle differential - Check oil level..................................................... 126
Rear axle planetary gears - Check oil level............................................. 127
Drum gearbox - Checking the oil level .................................................... 127

2000h-Maintenance
4812165301.pdf 2022-09-02
Radiator - Check/Cleaning ...................................................................... 128
Rubber elements and fastening screws - Check..................................... 128
Battery
- Check condition .................................................................................... 129
Air conditioning (Optional)
- Inspection.............................................................................................. 129
Automatic Climate Control (Optional) - Inspection .................................. 130
Maintenance measures - 500 h ........................................................................................... 131
Drum cartridge - Checking the oil level ................................................... 131
Drum cartridge - Cleaning the ventilation screw ..................................... 132
Air cleaner
Checking - Change the main air filter...................................................... 132
Backup filter - Change............................................................................. 133
Air cleaner
- Cleaning................................................................................................ 133
Rear axle differential - Check oil level..................................................... 134
Rear axle planetary gears - Check oil level............................................. 134
Drum gearbox - Checking the oil level .................................................... 135
Radiator - Check/Cleaning ...................................................................... 135
The engine fuel filter - replacement/cleaning .......................................... 136
Diesel engine - Oil and Filter change ...................................................... 137
Hood, hinges - Lubrication ...................................................................... 137
Seat bearing - Lubrication ....................................................................... 138
Maintenance - 1000h ........................................................................................................... 139
Hydraulic filter - Replacement ................................................................. 139
Drum cartridge - Checking the oil level ................................................... 140
Drum cartridge - Cleaning the ventilation screw ..................................... 141
Drum cartridge - Oil level glass ............................................................... 141
Air cleaner
Checking - Change the main air filter...................................................... 142
Backup filter - Change............................................................................. 142