Eaton TC 24 User manual

RR
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The Symbol calls attention to an operating procedure, practice, or the
like, which, if not correctly performed or adhered to, could result in
personal injury or damage to or destruction of part or all of the
product and system. Do not proceed beyond a warning symbol until
the indicated conditions are fully understood and met.
Installers
System Designer
Expert User
Read Chapter 1, 2
Read All Chapters
Read Page 11
NOTE:NOTE:
It is stronglyrecommended that aprocess should
incorporate a LIMITCONTROL likeL91 which willshut down
the equipment ata preset processcondition in orderto
preclude possible damageto products orsystem.
Some programming parametersshown in thismanual may not
be available oncurrently offered models.
It is stronglyrecommended that aprocess should
incorporate a LIMITCONTROL likeL91 which willshut down
the equipment ata preset processcondition in orderto
preclude possible damageto products orsystem.
Some programming parametersshown in thismanual may not
be available oncurrently offered models.
Information in this user's manual is subject to change without
Copyright aApril 2003, Eaton Corporation, all rights reserved. No
part of this publication may be reproduced, transmitted,
transcribed or stored in a retrieval system, or translated into any
language in any form by any means without the written permission
of Eaton Corporation.
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This manual isapplicable for theproducts with software
version 23 andlater version.
This manual isapplicable for theproducts with software
version 23 andlater version.
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ContentsContents
Chapter 1 OverviewChapter 1 Overview
1-1 General -------------------------5
1-2 Ordering Code ---------------8
1-3 Keys and Displays ------------9
1-4 Menu Overview -------------11
1-5 Parameter Descriptions ----12
Page No
Chapter 2 InstallationChapter 2 Installation
2-1 Unpaking ----------------------19
2-2 Mounting ----------------------19
2-3 Wiring precautions ----------21
2-4 Power Wiring -----------------23
2-5 Sensor Installation -
Guidlines----------------------23
2-6 Sensor Input Wiring ---------24
2-7 Control Output Wiring ------24
2-8 Alarm Wiring -----------------27
Chapter 3 ProgrammingChapter 3 Programming
3-1 Lockout ------------------------28
3-2 Signal Input -------------------28
3-3 Control Outputs --------------29
3-4 Alarm ---------------------------34
3-5 Configure Display -----------35
3-6 Ramp ---------------------------36
3-7 Dwell Timer -------------------37
3-8 PV Shift ------------------------38
3-9 Digital Filter -------------------39
3-10 Failure Transfer -------------40
3-11 Auto-tuning ------------------41
3-12 Manual tuning --------------42
3-13 Manual Control -------------43
Chapter 4 Calibration --------45Chapter 4 Calibration
Chapter 5 Specifications -----46Chapter 5 Specifications
Page No
AppendixAppendix
A-1 Error Codes ------------------52
A-2 Warranty ----------------------53
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Figures &TablesFigures &Tables Page No
Figure 1.1 Fuzzy Control Advantage ----------------------------------------------------------------6
Figure 1.2 Front Panel Description -----------------------------------------------------------------10
Figure 1.3 Display of Initial Stage -------------------------------------------------------------------10
Figure 2.1 Mounting Dimensions -------------------------------------------------------------------20
Figure 2.2 Lead Termination ------------------------------------------------------------------------22
Figure 2.3 Rear Terminal Connection --------------------------------------------------------------22
Figure 2.4 Power Supply Connections --------------------------------------------------------------23
Figure 2.5 Sensor Input Wiring ----------------------------------------------------------------------24
Figure 2.6 Output 1 Relay to Drive Load ----------------------------------------------------------24
Figure 2.7 Output 1 Relayto Drive Contactor ---------------------------------------------------25
Figure 2.8 Output 1 Pulsed Voltage to Drive SSR ---------------------------------------------25
Figure 2.9 Output 1 Linear Current ---------------------------------------------------------------26
Figure 2.10 Output 2 Relay to Drive Load --------------------------------------------------------26
Figure 2.11 Output 2 Relayto Drive Contactor --------------------------------------------------26
Figure 2.12 Alarm Output to Drive Load ----------------------------------------------------------27
Figure 2.13 Alarm Output to Drive Contactor ----------------------------------------------------27
Figure 3.1 Conversion Curve for Linear Type Process Value ---------------------------------29
Figure 3.2 Heat Only ON-OFF Control ------------------------------------------------------------30
Figure 3.3 Output 2 Deviation High Alarm --------------------------------------------------------33
Figure 3.4 Output 2 Process Low Alarm ----------------------------------------------------------33
Figure 3.5 RAMP Function ---------------------------------------------------------------------------36
Figure 3.6 Dwell Timer Function --------------------------------------------------------------------37
Figure 3.7 PV Shift Application ----------------------------------------------------------------------38
Figure 3.8 Filter Characteristics ---------------------------------------------------------------------39
Figure 3.9 Effects of PID Adjustment -------------------------------------------------------------44
Table 1.1 Display Form of Characters -------------------------------------------------------------11
Table 3.1 Heat-Cool Control Setup Value ---------------------------------------------------------29
Table 3.2 PIDAdjustment Guide --------------------------------------------------------------------43
Table A.1 Error Codes and Corrective Actions ---------------------------------------------------52
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Chapter 1OverviewChapter 1Overview
1-1 General1-1 General
The Fuzzy Logic plus PID microprocessor-based controller series,
incorporate a bright, easy to read 4-digit LEDdisplay,indicating
process value or set point value. The FuzzyLogic technology
enables a process to reach a predetermined set point in the
shortest time, with the minimum of overshoot duringpower-up or
external load disturbance.
The TC/PC 24 is a 1/32 DIN sizepanel mount controller. These units
are powered by 11-26 or 90-250 VDC/VAC supply, incorporating a
2 amp control relay output as standard. Thesecond output can be
used as cooling control, an alarm or dwell timer. There are
six types of alarm plus a dwell timer can beconfigured for the
second output.The units are fully programmable for PT100 and
thermocouple types J,K, T, E, B, R, S, N, Lwith no need to modify the
unit. The input signal is digitized by using a18-bit Ato D converter.
Its fast sampling rate allows the unit to control fastprocesses.
By using proprietary Fuzzy modified PID technology, the control
loop will minimize the overshoot and undershoot in a shortest
time. The following diagram is a comparisonof results with and
without Fuzzy technology.
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PID control with properly tuned
PID + Fuzzy control
Warm Up Load Disturbance
Set
point
Temperature
Time
High AccuracyHigh Accuracy
The series are manufactured with custom designedASIC(Application
Specific Integrated Circuit ) technology which contains a 18-bitA to
D converter for high resolution measurement ( true 0.1BF resolution
for thermocouple and PT100 ) and a 15-bit Dto Aconverter for linear
current or voltage control output. TheASIC technology provides
improved operating performance, low cost, enhanced reliability and
higher density.
Fast Sampling RateFast Sampling Rate
The sampling rate of the input Ato D converter reaches 5 times/second.
The fast sampling rate allows this series to control fast processes.
Fuzzy ControlFuzzy Control
The function of Fuzzy control is to adjust PID parameters from time to
time in order to make manipulation output value more flexible and
adaptive to various processes. The results is to enable a process to
reach a predetermined set point in the shortest time, with the minimum
of overshoot and undershoot during power-up or external load
disturbance.
Figure 1.1
Fuzzy Control
Advantage
Figure 1.1
Fuzzy Control
Advantage
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Auto-tuneAuto-tune
The auto-tune function allows the user to simplifyinitial setup for a
new system. Aclever algorithm is provided to obtain an optimal set
of control parameters for the process, and itcan be applied either as
the process is warming up ( cold start )or as the process has been
in steady state ( warm start ).
Lockout ProtectionLockout Protection
According to actual security requirement, one of four lockoutlevels
can be selected to prevent the unit from beingchanged abnormally.
Bumpless TransferBumpless Transfer
Bumpless transfer allows the controller to continue to control by
using its previous value as the sensor breaks. Hence, theprocess
can be well controlled temporarily as if the sensoris normal.
Soft-start RampSoft-start Ramp
The ramping function is performed during power up as well as any
time the set point is changed. It can be ramping up or ramping
down. The process value will reach the set point with a predetermined
constant rate.
Digital FilterDigital Filter
A first order low pass filter with a programmable time constant is used
to improve the stability of process value. This is particularly useful in
certain application where the process value is too unstable to be read.
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Power InputPower Input
4: 90 - 250 VAC,
50/60 HZ
5: 11 - 26 VAC or VDC
4: 90 - 250 VAC,
50/60 HZ
5: 11 - 26 VAC or VDC 0: None0: None
CommunicationsCommunications
1: Relay rated 2A/240VAC
2: Pulsed voltage to drive SSR,
5V/30mA
3: Isolated 4 - 20mA / 0 - 20mA
1: Relay rated 2A/240VAC
2: Pulsed voltage to drive SSR,
5V/30mA
3: Isolated 4 - 20mA / 0 - 20mA
Output 1Output 1
1: Standard Input
Thermocouple: J, K, T, E, B,
R, S, N, L
RTD: PT100 DIN, PT100 JIS
6: 4 - 20 mA
1: Standard Input
Thermocouple: J, K, T, E, B,
R, S, N, L
RTD: PT100 DIN, PT100 JIS
6: 4 - 20 mA
Signal InputSignal Input
TC 24-
PC 24-
TC 24-
PC 24-
1: Form A relay 2A/240VAC1: Form A relay 2A/240VAC
Output 2Output 2
1-2 Ordering Code1-2 Ordering Code
0: Red color0: Red color
Display ColorDisplay Color
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1- 3 Keys and Displays1- 3 Keys and Displays
KEYPAD OPERATIONKEYPAD OPERATION
SCROLL KEY :
This key is used to select a parameter to be viewed or adjusted.
UP KEY :
This key is used to increase the value of selected parameter.
DOWN KEY :
This key is used to decrease the value of selected parameter.
RESET KEY :
This key is used to:
1. Revert the display to the process value or set point value
(if DISP is set with SP1).
2. Reset the latching alarm, once the alarm condition is
removed.
3. Stop the manual control mode, auto-tuning mode and calibration
mode.
4. Clear the message of auto-tuning error.
5. Restart the dwell timer when the dwell timer has been time out.
6. Enter the manual control menu when failure occurs.
ENTER KEY : Press for a minimum of 5 seconds.
Press for 5 seconds to:
1. Enter setup menu. The display shows .
2. Enter manual control mode when manual control mode
or is selected.
3. Enter auto-tuning mode when auto-tuning mode
is selected.
SCROLL KEY :
UP KEY :
DOWN KEY :
RESET KEY :
ENTER KEY :
presspress
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Table1.1 Display Form ofCharactersTable1.1 Display Form ofCharacters
AEINSX
BFJOTY
CGKPUZ
cHLQV
?
DhMRW=
Figure 1.3 Front Panel DescriptionFigure 1.3 Front Panel Description
The diagram shows program no. 33
with version 24.
Display program code of the product
for 2.5 seconds.
Figure 1.4
Display of InitialStage
Figure 1.4
Display of InitialStage
Output 2
Indicator
Output 2
Indicator
Output 1
Indicator
Output 1
Indicator
O1
O2
C
10
O1
O2
C
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