Eaton TD110 RCU Manual

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TD110
RCU
Installation / Configuration Manual
EATON
DBA Cooper Industries ( Electrical) Inc
74-1833 Coast Meridian Road, Port Coquitlam, BC, Canada • V3C 6G5
Tel: [phone] • Fax: [phone]
November 26, 2020
DMAN-4077-01
Revision 1
TD110 RCU

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Last Revised Date: Oct 7, 2019
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Safety Precautions ..................................................................................................................................................... 5
Product Security ......................................................................................................................................................... 7
System Overview........................................................................................................................................................ 8
Features...................................................................................................................................................................... 8
TD110 Dimensions and Controls ............................................................................................................................... 8
Power the RCU........................................................................................................................................................... 9
Test the RCU / Base station Link ............................................................................................................................... 10
Service Mode.............................................................................................................................................................. 11
Service Mode: Pairing ................................................................................................................................................ 12
Service Mode: Start Pairing........................................................................................................................................ 14
Service Mode: Modify RCU timeout ........................................................................................................................... 13
Service Mode: Run Diagnostics ................................................................................................................................. 16
Operations—TD110 RCU........................................................................................................................................... 17
Operations—Charge Cradle....................................................................................................................................... 18
Troubleshooting Guide ............................................................................................................................................... 20
Notes .......................................................................................................................................................................... 23
Parts & Accessories ................................................................................................................................................... 24
Specifications ............................................................................................................................................................. 24
Warranty Information .................................................................................................................................................. 24
Table of Contents
CRITICAL: These instructions are intended only for installing and operat-
ing the remote control equipment described here.
This is not a complete Operator’s Manual.
For complete operating instructions, please read the Opera-
tor’s Manual supplied by your equipment manufacturer.

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READ ALL INSTRUCTIONS
Installation
PROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, the radio must be disconnected from power
USE PROPER WIRING. Loose or frayed wires can cause system failure, intermittent operation, machine damage, etc.
DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in excess of 131°F (55°C)
Personal Safety
MAKE SURE MACHINERY AND SURROUNDING AREA IS CLEAR BEFORE OPERATING. Do not activate the remote
system unless it is safe to do so.
TURN OFF THE BASE STATION POWER BEFORE WORKING ON MACHINERY. Always disconnect the remote sys-
tem before doing any maintenance to prevent accidental operation of the machine
Care
KEEP DRY. Do not clean the RCU / base station under high pressure.
CLEAN THE UNIT AFTER OPERATION. Remove any mud, dirt, concrete, etc. from the unit to prevent clogging of
buttons, etc. by using a damp cloth.
Maintenance / Welding
DISCONNECT THE BASE STATION FROM THE MACHINE BEFORE WELDING. Failure to disconnect will result in the
destruction of the Base Station.
Safety Precautions
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
Failure to follow the SAFETY PRECAUTIONS may result in radio equipment failure and/or
serious personal injury.
CAUTION: Only use a soft cloth moistened with water when cleaning a button or the TD110.
DO NOT clean the TD110 or its buttons using any implement or object that is capable of
cutting or damaging the button membrane or housing. DO NOT pour any liquids directly
on the TD110. Never use a hose, nor water applied for any pressure. Consult with your
equipment supplier if you are unsure of the correct cleaning procedures.
Failure to follow the CLEANING PROCEDURES may result in equipment failure and/or
serious personal injury.

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READ ALL INSTRUCTIONS
Lithium Battery Handling Precautions, Transportation, Disposal
 Do not disassemble, crush, or puncture a battery.
 Do not short the external contacts on a battery.
 Do not dispose of a battery in fire or water.
 Do not expose a battery to temperatures above 55°C (131°F).
 Keep the battery away from children.
 Avoid exposing the battery to excessive shock or vibration.
 Do not use a damaged battery.
 Always check all applicable local, national, and international regulations before transporting a Lithium-Ion battery.
 Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be specifically limited or prohibited.
 Lithium-Ion batteries are subject to disposal and recycling regulations that vary by country and region. Always check
and follow your applicable regulations before disposing of any battery. Contact the Rechargeable Battery Recycling
Corporation (www.rbrc.org) for U.S.A. and Canada, or your local battery recycling organization.
 Many countries prohibit the disposal of waste electronic equipment in standard waste receptacles.
 Place only discharged batteries in a battery collection container. Use electrical tape or other approved covering over
the battery connection points to prevent short circuits.
Safety Precautions (continued)
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
Failure to follow the SAFETY PRECAUTIONS may result in radio equipment failure and/or
serious personal injury.

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In the increasingly interconnected world, it is recommended that this mobile wireless application be installed in a manner
to prevent any unauthorized access or use. Though the possibility of intentional wireless interference or hijacking is low,
the potential for physical tampering with a system poses the greater threat.
The following steps are a suggested to ensure the most secure installation possible.
 Mount the base station within a metal box with a securable door or hatch.
 Secure the box using a key, preferably of a type that is not widely circulated nor easily duplicated.
 Run all cabling through industry standard conduit. Ensure that fittings make a secure and difficult to breach connec-
tion between the metal box and the conduit.
 Whenever possible, operate the RCU as close to the vehicle as possible. This results in a stronger signal that is
harder to override or jam.
 When not in use, store the RCU in such a way as to limit access.
 All system operators should be made aware that individuals with questionable intentions do exist, and to always
check their system prior to operation.
Product Security

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Eaton’s OMNEX Trusted Wireless™ remote control system is portable, long range, programmable and designed as a
compact and easy-to-use product. This Trusted Wireless™ system puts complete control of your equipment where it’s
needed most, with the operator. It’s robust, easy to install and has complete self-diagnostics. The system can be a sim-
ple cable replacement or add intelligence to make it a total control package.
The OMNEX Trusted Wireless™ TD110 RCU uses Frequency Hopping Spread Spectrum (FHSS) technology. FHSS
devices concentrate their full power into a very narrow signal that randomly hops from frequency to frequency within a
designated band. This transmission pattern, along with sophisticated error-checking techniques, enables our industrially
hardened FHSS signals to overcome interference that commonly affects licensed radios.
The 12 button TD110 provides the user flexibility to control the functions they need, and is available in both the 900MHz
and 2.4GHz frequency bands. The RCU has a built in Lithium battery pack which is recharged using the uniquely de-
signed contactless charger. Each TD110 RCU is assigned a unique ID code to ensure that no two systems will conflict
on any job site.
Features
TD110 Dimensions and Controls
5.32”
Status LED COMM LED
Function Buttons
Power ON Button
or SHIFT when unit is on Power OFF
Button
System Overview
FCC, IC approved
License free in USA and Canada
Upto 4000 foot range @ 900 MHz
Hand held / weatherproof (IP67,IP65) / ergonomic
Simple “wire-and-use” installation
Resilient to impact and shock
Available in both 900 MHz (TD1109) and 2.4 GHz
(TD11024)
Factory configurable for all custom applications.
1.31”2.8”
5 6
7 8
3 4
1 2
9 10
Function
LEDs
Strap Mounting Point

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Before using an RCU, make sure that it has been fully charged
1. Turn on the RCU
Press Power [ON] . Refer to the Light Legend below for LED states.
When in the vicinity of a powered and paired base station the COMM LED
will blink YELLOW.
2. Turn off the RCU
Press the Power [OFF] button.
Power the RCU
NOTE: The batteries can only be charged if the TD110 is between 0°C
and 45°C. The unit will operate below 0°C but battery capacity
is reduced at low temperatures. Exposing TD110 to tempera-
tures below -20°C or above 55°C could permanently damage
the batteries.
Turn ON RCU

 
Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid


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The System is now ready for use.
If the base station's (E-STOP) light flashes GREEN the system is ready to use.
Follow Pair a RCU in the Service Mode section if
1. The base station (E-STOP) light is solid RED
2. The COMM LED stays solid YELLOW
1. Base Station
2. Power TD110
Test the RCU / Base Station Link
NOTE: As a battery saving feature the RCU may shut itself off (and the base station will transition all out-
puts to a safe state) after the configured RCU timeout inactivity period. The RCU Timeout feature
is configurable within the RCUs Service Mode section.
Momentarily operating any button on the RCU, including the [Power] button will restart the timeout
monitoring.
Follow these steps to ensure that there is a radio link between the RCU and Base Station. Refer to the Light Leg-
end below for LED states on the Base Station.
Apply power to the base station and confirm
that the light pattern is as shown in the diagram
to the right.
If the base station does not power up, confirm
that it has been wired correctly. Reference the
Wiring Diagram in the Installing the Base Sta-
tion section of the base station manual.
Press Power ON button and the COMM LED
will turn on
The RCU can take from 2-7 seconds to link
with the base station. The COMM LED will
flash when the RCU is linked.
If the RCU does not power up refer to the previ-
ous section Power the RCU.

Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid


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Service Mode
Service Mode is available on all TD110 configurations and allows the operator to pair to base station, adjust the
RCUs timeout and run diagnostics.
Once the RCU has entered into service mode, navigation and option selection/modification is controlled by four
buttons as described by the Enter Service Mode and Navigation sections below.
Enter Service Mode
A. Press and Hold Power OFF [RED]
B. Press and Hold Power ON [GREEN]
Wait for the COMM LED to be turned ON, then immediately
proceed to next step.
C. Release Power OFF [RED]
D. Release Power ON [GREEN]
The COMM LED will blink YELLOW when unit enters service
mode.
If no buttons are pressed within 5 minutes after entry to service
mode, the RCU will automatically turn OFF.






A.
B.
C.
D.
Navigation
Once you have entered service mode you can select the service
mode options listed below
The Power ON [GREEN] will allow you to execute or modify an
option. Power OFF [RED] will allow you to move up from an
entry and power off the unit. Only one option is allowed at a time in
service mode. Service mode options are listed below
A. Button
[GREEN] - Start pairing TD110
B. Button
- Modify RCU timeout
C. Button
- Run Diagnostics
D. Button
- Software build version




COMM LED

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Service Mode: Pairing
Pairing
This function allows you to pair the TD110 with a base station.
Pairing is required to teach a RCU’s unique configuration to a base station.
Once complete, the base station is capable of establishing a two-way radio
link with the paired RCU.
Pairing is a three step process
1. Prepare the TD110
2. Prepare the base station
3. Start Pairing
The following sections describes the three step process to pair the TD110
with an base station. Refer to Troubleshooting Chart #3 for Tips and Consid-
erations.
1. Prepare the TD110
Make sure TD110 is in service mode. Do not yet press the Power ON
[GREEN] button.
NOTE: It is necessary to associate the RCU to base station when replacing either the RCU or base station.
2. Prepare the base station
There are two methods to prepare the base station
A. Using the TD110’s rear-mounted magnet or on a wand (sold sepa-
rately).
B. Opening the base station housing and manually initiating the pairing
state.
The following section deals with method A. If using method B above, refer
to Appendix A, then proceed to step 3 Start Pairing.
2.1. Power base station
Supply power to the base station. The base station is ready when the base
station lights
Status: solid green
E-Stop: solid red
Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid

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Service Mode: Pairing
2.2. Initiate base station Setup Mode
A. Maneuver the rear of the TD110 so that its
magnet is placed over the top left corner 
of the base station.
NOTE: If the base station is left idle in Setup Mode for over 30 seconds, the base station will time out. The
Status light stays solid green and E-Stop light will slowly flash red after Setup Mode has timed
out. To return to Setup Mode repeat step 2.2.
Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid
A.
B.
C.

B. Adjust the TD110 position until the base station
E-Stop light slowly flashes green.
Status: solid green
E-Stop: slow flashing green
C. Remove the TD110 when the base station E-
Stop light quickly flashes green.
E-Stop: slow green

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Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid
A.
Service Mode: Start Pairing
3. Start Pairing
A. Press the TD110 Power ON [GREEN] button
to start the pairing process.
The pairing will start and the COMM LED.
on TD110 will turn on YELLOW
B.

NOTE: If the pairing fails, the TD110 STATUS LED will turn ON RED. Correct any errors, cycle power to
both the RCU and base station, then repeat the pairing process.
If repeated attempts at pairing fails, contact your service representative for assistance as there may
be a setup or hardware failure.
B. Pairing is complete when
1. TD110 STATUS LED turns GREEN
2. Base station E-Stop light will change from
green to red .
E-Stop: solid red




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Service Mode: Modify RCU time out
RCU Timeout
As a battery saving feature the RCU has the ability to turn it self off after a
defined period of inactivity.
The RCU timeout is configurable from 1 to 998 minutes in 1 minute incre-
ments. A value of 0, the default value, disables the RCU timeout.
To adjust the RCU timeout press button . T
10 user buttons represent numeric values from 1-9 as shown on the picture
left. LEDs on the 10 user buttons will flash RED to display the current user
settings.
First RED flash represent the 100’s figure of RCU timeout. The second
RED flash represent the 10’s figure of RCU timeout. The third RED flash
represent the 1’s figure of RCU timeout.
For example, a time out of 138 minutes is displayed as below.
Press three buttons in sequence to set the timeout. First button represent
100’s , second button represent 10’s, and third button represent 1’s figure
of RCU timeout. When each button is pressed, corresponding button LED
will turn on GREEN momentarily. LEDs will display the new value once the
button sequence is complete.
Press and release Power ON [GREEN] to save your changes. Press and
release Power OFF [RED] to abort any changes and turn off unit.
CAUTION: When a RCU turns off due to inactivity it will cause the base station it is communicating with to
go in to its safe state. The base station safe state by default is all functions off unless specified
differently by your equipment supplier.
You must be aware of any behavior that may change due to adjusting the timeout and
consider all safety aspects of operation. Consult with the supplier of your equipment if
your are unsure of affected safety operation.
Failure to follow SAFETY PRECAUTIONS may result in equipment failure and/or serious
personal injury.
5 6
7 8
3 4
1 2
9 0

Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid
5 6
7 8
3 4
1 2
9 0
5 6
7 8
3 4
1 2
9 0
5 6
7 8
3 4
1 2
9 0
5 6
7 8
3 4
1 2
9 0

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Service Mode: Run Diagnostics
Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid
Test Buttons and Vibrator
1. On the TD110 press top right Button to enter Diagnostic mode .
2. STATUS LED will blink RED and GREEN . All LEDs will turn on
RED.
3. Press each button to test. On each button press, the associated but-
ton LED which was RED will change to GREEN while the button is
pressed.
4. Press [GREEN] button to test Vibrator. This will activate Vibrator for
1 second.
Press and release Power OFF [RED] to exit diagnostic mode and turn off
the unit.




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Service Mode: Software Build Version
RCU Software Build Version
On the TD110 press second left Button from top to display the software
build version. RCU LEDs on the 10 user buttons will flash RED software
build version until Power OFF [RED] button is pressed. .
LEDs on the10 user buttons represent numeric values from 1-9 as shown
on the picture left.
First RED flash represents the most significant digit of the software build
version. The second RED flash represents the second digit from the left
and so on.
For example, a SW build version of 41386 is displayed as below.
Press and release Power OFF [RED] to exit diagnostic mode and turn off
the unit.
5 6
7 8
3 4
1 2
9 0
Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid
1 2


3 4
5 6
7 8
9 10
1 2
3 4
5 6
7 8
9 10
1 2
3 4
5 6
7 8
9 10
1 2
3 4
5 6
7 8
9 10
1 2
3 4
5 6
7 8
9 10
1 2
3 4
5 6
7 8
9 10

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Indicators / Items Description
On Power up until base station is available and for a second whenever a function button is
pressed.
RCU is in Operating mode. (Data is sent to and received from base station)
Low Battery while RCU in operational mode (Note: Low batteries will last approximately 1
hour once the Low Battery light begins to flash).
Action: Recharge RCU
An internal error is preventing the RCU from operating (When available, a specific error mes-
sage is displayed on the screen.)
Out of range vibrate
notification
When the RCU moves out of radio range of the base station, the RCU vibrates to alert the
operator.
Move the RCU closer to the base station within radio range to re-link.
Other vibration no-
tifications
Other vibration notifications can also be used (defined under application control) to alert the
operator when warnings or alarms happen.
RCU is charging in the charge cradle
Operations - TD110 RCU
Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid

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Items Description
Charging
 The cradle will start charging the TD110 RCU when the vehicle battery voltage is above
12.25V with the RCU inserted.
 During charging, if the vehicle battery voltage drops below 12.0V, the charging will be
suspended.
 If the charging is suspended, it will not resume charging until the battery is above 12.7V
(Allowing time for the vehicle’s battery to recharge and prevent draining the vehicle bat-
tery)
 At any time when the battery voltage is above 12.25V, the RCU is removed and reinsert-
ed, the charging will start again.
LED Indicator
 OFF: Not charging, fully charged RCU or vehicle voltage too low
 ON: Charging RCU
 FLASHING: Error charging RCU. Possible causes:
 The cradle or the battery pack is too hot (over 45ºC)..
Connector
Pin Name Description
1 Power Vehicle power supply – (9-32VDC)
2 Ground Vehicle power ground
3 CAN-H CAN bus High
4 CAN-L CAN bus Low
5 RLY-NO RCU Present Relay – normally open. 0.5A max
6 RLY-NC RCU Present Relay – normally closed. 0.5A max
7 RLY-COM RCU Present Relay – common
8 PARK IN “Vehicle in Park” input when > 6V
RCU Present Outputs:
 Connections 5-8 can be used to wire to an indicator to alert the vehicle operator if the
RCU is not placed in the cradle.
 The PARK-IN input is used to indicate when the vehicle is stationary (typically neutral or
park indicator).
 The “RCU Present” relay will be energized (RLY-NO connected to RLY-COM), after a 5
second delay, if the vehicle is NOT in park and the RCU is missing.
Note: Connector is only available on ‘Generic’ charge cradle. This connector is not available
in ‘Charge only’ charge cradle.
CAN operation
The cradle will transmit a status message every 250mSec. The status message has a PGN
of 61439. The status message contains the following information:
Position Description
1.1 1 = RCU present
1.2 1 = charging RCU
The default CAN ID of the cradle is 144 (90H). This can be changed by sending the following
CAN message with PGN 61328.
Position Description
1 Change CAN ID command 70, 46H
2 Current CAN ID (typically 144 (90H).
3 New CAN ID.
CAN priority must be 3 for all packets.
CAN data rate is 250 kbps.
CAN Termination CN5 Jumper settings:
Operations - Charge Cradle
Light Legend Solid Slow
Flash
Fast
Flash
Red
Solid
Green
Solid
Red & Green
Alternating
Yellow
Solid

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RCU failure:
Send unit in for service
Test the RCU—TD110
1. Turn off the base station
2. Ensure RCU batteries are good/charged
3. Turn on the RCU
Go to “Service Mode:
Run Diagnostics” to test
the buttons
RCU
indicators ON?
NO
YES
Complete in order the following steps:
1. Recharge RCU
2. Turn on the RCU
Troubleshooting Guide (continued) Chart #1
RCU
indicators ON?
NO
YES
Go to “Service Mode:
Run Diagnostics” to test
the buttons