eibe Astra User manual

Scope of delivery • Ground work • Assembly • Maintenance
Article pass / Guarantee certificate
Attention: Guarantee
Keep these documents in a safe place.
Please indicate the workshop order number (RM-Nummer) in all inquiries and complaints.
No: UK-1707-V03-KK
hexagonal system Astra
RM-Nummer:
5 55 357 0 24 25 26 27
23
1/11
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Certificate of Warranty
Item number:
5 55 357 0
Name:
hexagonal system Astra
Completion note number:
_________________________
(please enter Completion note number)
Warranty acceptance from date of invoice:
_________________________
(please enter date of invoice)
µ grants the following warranty periods:
The present information reflects the status as valid at the time this document was issued. For updated information, please see our website www.eibe.de
• Wear parts are excluded from this warranty. On wear parts we grant a 2-year warranty. All
wear parts included in the consignment are marked with the wear-part symbol .
• Powder coatings are excluded from the warranty and subject to what guaranteed in the valid
µ terms of delivery and payment.
In case of rightful warranty claims, eibe shall have the right to rework or replace the goods in
question.
Prerequisites for valid warranty claims:
• Regular and professional maintenance and inspections as prescribed in the µ maintenance
instructions.
• Professional repair jobs using original spare parts only.
• Evidence of proper maintenance and inspections has to be provided by the customer.
Warranty exclusion:
• normal wear due to everyday use
• vandalism
• deliberate destruction
• unprofessional assemblies (not according to the µ Assembly Instructions or EN-1176/77)
<V>
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You have decided in favor of an µ item. Please make sure that all assembly equipment
Congratulations on your choice! All µ has been removed before you open the
items are produced of select materials and equipment to the children.
subjected to severe quality checks. If the mounting site provides conditions that
All µ items are fabricated in such a way as are out of the ordinary, e.g. peaty soil or
to allow easy do-it-yourself assembly. We are, frozen ground, such conditions absolutely
of course, ready to do that for you. Just let us have to be taken into account.
know in advance.To make assembly of your All changes on parts of the equipment or on
new µ item easy for you, we have its construction which may affect the basic
prepared these assembly instructions. Step by safety of the device are subject to prior
step you will be guided through the various manufacturer approval.
assembly stages up to the finished play Have fun with your play equipment!
equipment.Should you encounter any µ Produktion + Vertrieb GmbH & Co. KG
unforeseen problems during assembly, please
get in touch with our service department. Our Industriestr. 1
representatives will be happy to help you. D-97285 Röttingen
The occupational health and safety Germany
regulations at the site of installation must Tel. [phone]
be observed. Fax [phone]
Marker Holes: E-Mail [e-mail]
The column bases bear bore holes indicating www.eibe.net
up to what height they have to be planted
and covered with the bulk material (e.g. sand,
tree bark mulch). You should plant the column
bases in such a way as to allow the marker
holes to remain clearly visible from the outside
of your µ product.
Space Requirements:
The first two numbers indicate the minimum
space required for your µ equipment,
including the impact area (formerly safety
area). Our floor type recommendations apply
to this area.Independently of our
recommendations, you have to allow for an
obstacle-free area of at least 1.50 m all around
the device. This area must be absolutely free of
hard or sharp-edged or protruding parts a
child could fall onto. This area is not subject to
any regulations regarding impact-attenuating
flooring.
Subject to Technical Changes!
Please adhere to the occupational
health and safety regulation that
apply to the installation site
Disposal:
• Impregnated waste wood: thermal disposal
• Metals, noble metal, GRP, plastics: textile
disposal
Labeling:
all µ products are marked with a label or
sticker. Label or sticker inform on delivery date
•(1), the feedback number (2)‚ (in few cases the
product article number), and the valid
standard (3). Please indicate both delivery
date and feedback number in all complaints
and repeat orders.
Surrounding Area Requirements:
The area within the safety zone must be even.
Please adhere to the indications in our tender
documents and the foundation plan.
<P>
1
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3
5 55 357 0
3/11
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Please remember to enter your results in the
checked O
General Maintenance Information: maintenance report form!
• Does the ground show hard or pointed
All children's playground equipment requires objects (e.g. splinters of glass) and/or are the
regular inspections and maintenance works. Major Annual Inspection:
play, fall, swing or slide areas dirty?
This applies in particular to all those units You should carry out the "Major Annual
which are mounted outdoors (throughout the checked O Inspection” after the winter or at least after 12
whole year) and which incorporate moving months. In addition to those of the "Monthly
• Are there any exposed foundations?
parts or parts that are subject to wear and Operational Inspection”, the following checks
tear. checked O are required:
The long life or our µ products can be • Do you identify sharp edges, broken or • Are all foundations okay and the equipment
guaranteed only if you provide regular missing parts? well ancored?
maintenance and service. This is the best and checked O checked O
only way to permanently maintain the play
value for your children and the safety of your • Are components overly worn and torn? • If necessary, provide all wooden, metal,
µ products. You should make sure that Please pay particular attention to moving glazed and varnished parts and components
experts carry out all maintenance and service parts such as chains, swing joints. with a new finish.
works. Inexpert inspections or repairs may checked O checked O
endanger the safety of your children!
• Pay particular attention to the absence of • Replace joints that show severe corrosions or
The maintenance of your µ products pointed objects within the area of impact heavy wear and tear.
according to these instructions is prerequisite (make sure that there are no glass splinters or
to the µ warranty. checked O
similar!). The flooring of the impact zone (e.g.
Basis to these maintenance recommendations All damages and defects have to be eliminated
sand, pebbles, bark mulch, fall protection
are our many years of experience. If your local immediately in order to guarantee the safety
tiles) must be absolutely intact and have the
conditions and directives, your particular and functional reliability of your µ
correct height. Please observe the markings on
playground equipment or your own expertise products.
the poles and column bases.
and experience require different inspections Please remember to enter your results in the
checked O
and maintenance performances, please maintenance report form!
adhere to the definitions given in the EN- We strongly recommend the daily inspection of
standard 1176-7. heavily used or high-vandal-risk playgrounds.
EN 1176-7 Excerpts: Daily inspections may also become necessary
in case of playgrounds that are close to the
7 Inspection schedule coast or located in highly air-polluted areas,
7.1 To avoid accidents, the owner has to make or which have already been in service for a
sure that an adequate inspection schedule is certain period of time.
developed and adhered to for each All damages and defects have to be eliminated
playground. In such schedule, all local immediately in order to guarantee the safety
conditions and manufacturer's indications and functional reliability of your µ
that may have an influence on the necessary products.
maintenance frequency, have to be taken into
consideration.The inspection schedule should Access to the playground equipment has to be
list all parts, which have to be checked during denied in the following cases:
the different inspections, and the inspection • The equipment has not been fully or safely
procedures according to 6.2. [µ describes installed
the execution of the inspection according to • The shock-absorbing surface has not been
the procedures explained in 6.2 on the fully installed
following pages]. • The safety of operation cannot be
7.2 If severe and safety-endangering defects guaranteed by maintenance works
are discovered during an inspection, they
should be eliminated immediately. If they Operational Inspection:
cannot be repaired or replaced at once, the Inspections once every
respective equipment has to be excluded from
use, e.g. by dismantling or closing it down.If 6 months
an equipment component has to be removed, In addition to those of the "Visual Routine
e.g. for maintenance works, all anchoring or Inspection”, the following checks are required:
foundations that remain in the ground have
to be removed also or be made inaccessible by • Are all metal parts well connected and not
means of covers. The construction site should worn down? ( please pay particular attention
then be secured. to swing joints and chain connections and
make sure they are not worn through)
The EN 1176-7 requires a visual routine
inspection for playgrounds. In the case of The wall thickness/corrosion on the inside of
heavily frequented playgrounds or those pipes can be verified with the following test
endangered by vandalism, daily checking may procedure:
be necessary. Sites in the vicinity of coasts, air Electromagnetic test procedures such as eddy
pollution and the age of the facilities may also current or magnetic leakage flux
render daily checking necessary. In the measurement
operative inspection, eibe specifies how often ultrasound
which areas must be inspected on this piece of
equipment in order to maintain safety checked O
standards for normal usage. After 12 months • Are all screwed connections and bolted joints
at the latest (preferably following the winter well fit? If not, please tighten them. Moving
months) a “main annual inspection“ will be parts may require greasing or oiling.
required.
checked O
At the very end of these maintenance
instructions you are offered a maintenance • Are all plastic and rubber components okay?
report sheet for the entry of your equipment checked O
maintenance results.
All damages and defects have to be eliminated
Visual Routine Inspection: immediately in order to guarantee the safety
• Check your µ product for visible and functional reliability of your µ
damages and loose parts products.
5 55 357 0
4/11
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14 cm
ø
ø
t
G
adjust
see foundation plan
close drilled holes with stoppers
Cast foundation in situ using
concrete type B25 KR, minimum
280 kg/m³ cement.
Dimensions in "cm”
Drill (t = drilling depth; ø = bore
diameter)
Drill (ø = bore diameter)
waiting time in days (e.g.
concrete hardening time)
tighten all screws
draw
This symbol indicates that dangerous traps and opening dimensions may result
from a non-expert assembly. Please give these assembly instructions your
utmost care especially in case of the specified positions.
Symbol explanation:
Equipment data:
Surfacing inside the impact area:
sand, gravel, bark mulch, wood chips, inpact-attenuating tiles
Filling height for bulk material such as sand, gravel, wood chips and similar:
40 cm
Maximum free fall height:
2,00 m
Minimum equipment space:
3,27 x 2,84 x 3,05 m
Required mounting space:
7,00 x 6,80 x 4,00 m
For age groups of:
3 - 14 years
This equipment corresponds to
EN 1176 part 1 / 7
No: UK-1707-V03 KK
5 55 357 0
5/11
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Foundation plan showing in-situ concrete footings made from concrete.
(Leave foundations to harden for at least 14 days before mounting the equipment.)
C25/30
= impact area
Impact-attenuating surface according to EN 1176: for outdoor playground equipment only!
Please allow for a distance to other objects of at least 1.5 m all around the equipment (EN 1176). This area must be absolutely free of hard or sharp-edged or protruding parts
a child could fall onto.
mm
5 55 357 0
R 1,00
0,62
3,27
7,00
1,99
1,18
1,28
1,80
6,77
0,62
1,02 1,02
0,09
R 1,00
1,18
0,62
0,62
1,42
R 2,30
0,80
0,80
1,42
2,84
0,80
0,50
0,60
0,30
3,05
1,83
0,50
0,20
30°
0,50
60°
> 1,00
G
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6/11
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Scope of delivery
Part subject to wear (not part of our warranty)
5 55 357 0
1x M 12 005
1x M 14 020
2x 71004-005
1x M 12 001
1x M 12 000-BG13
1x M 12 003
1x M 12 002
7x M 12 000-BG01
1x M 12 000-BG02
1x M 12 000-BG04
1x M 12 000-BG05
1x M 12 000-BG06
6x M 12 018
1x M 12 011
1x F585080
1x M 12 010
1x M 12 006
1x M 12 027
1x M 12 004
1x 71004-0001
1x F585070
1x 71004-0008 vormontiert
1x M 12 000-BG09
7/11
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package circular
Part subject to wear (not part of our warranty)
5 55 357 0
1x M 12 000-BG11
1x M 12 019 1x M 12 000-BG08 6x M 11 021
M 10 022 6x6x M 11 022
1x DIN 9021
10,5x30x2,5
6x M 10 007-A
16x M 10 008
1x M 10 007-Z
6x DIN 912
M 8 x 25
18x DIN 7991
M 8 x 20
1x 71601-0001
DIN 7991
M 8 x 80
7x
EIB S080546
M 8 x 15
8x
M8 Hülsenmutter
M 8 x 16 (Nr. 7991)
7x
1x ISO 7380
M 6 x20
46x 70151-0004
9x ISO 7380
M 8 x 12
1x ISO 7380
M 8 x 16
1x DIN 1587
M 6
6x Nordlock, M8
DIN 25201
8,7x13,5x2,5
7x 70151-0001
6x 70151-0005
1x DIN 125
A 6,4
2x DIN 1587
M 8
6x ISO 7380
M 8 x 45
2x ISO 7380
M 8 x 8
2x ISO 7380
M 8 x 16
6x ISO 7380
M 8 x 10
38x DIN 7991
M 5 x 16
1x 70107-0004
40 cm DIN 766 - 6
DIN 7991
M 8 x 60
16x
17x DIN 9021
10,5x30x2,5
1x L010300
17x 17x
Dübel B14H100 10x100 DIN571
8/11
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5 55 357 0
1.
2.
3.
4.
1.
6x DIN 7991
M 5 x 16
1x M 14 020
6x
70151-0005
6x S080546
1x M 12 000-BG01
1x M 10 004
12x DIN 7991
M 8 x 20
12x
70151-0004
6x NL 8,7x13,5x2,5
16x DIN 7991
M 8 x 60
1x M 10 005
1x M 10 001 1x M 10 002
1x M 10 003
1x F585080
6x M 10 022
6x M 11 022
3
12
6x M 11 021
6x DIN 7380
- M 8 x 10
6x M 12 000-BG01
1x M 12 000-BG02
16x
70151-0004
16x M 10 008
32x DIN 7991
M 5 x 16
8x
2.
6x
3.
6x DIN 912 - M 8 x 25
3x DIN 7380 - M 8 x 12
1x M 14 020
12x
4.
6x
1x M 10 006
1x F585070
M 12 BG01
9/11
DIN 7991
M 8 x 60
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Align
Tighten all screw connections.
Wait 14 days.
Tighten all screw connections.
13.
14.
15.
16.
5 55 357 0
1x DIN 125 A6,4
1x ISO 7380 M6x 20
2x DIN 1587 - M8
1x M 12 000-BG04
1x M 10 007-Z
1x M 12 000-BG08
1x M 12 000-BG13
1x M 12 000-BG05
1x M 12 000-BG06
1x M 12 010
1x M 12 011
6x DIN 7380 - M 8 x 12
5.
6.+7.+8.
9.
10.
11.
12.
3.
6x
6.6x
6.
7.
2x ISO 7380 - M8 x 16
16x Nr. 7991 M8 x 16
6x DIN 7991
M8 x 80
14x 70151-0001
6x ISO 7380 - M8 x 45
1x DIN 9021 - 10,5
6x M 10 007-A
1x ISO 7380 - M8 x 16
1x M 12 019
16x Nr. 7991 M8 x 16
1x DIN 7991
M8 x 80
1x DIN 1587 - M6
6x M 12 018
6x 70151-0004
6x DIN 7991 - M 8 x 20
2x S080546
2x DIN 7380 - M 8 x 8
5.
6x 70151-0004
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6x
10/11

Proof of maintenance and repair work
Day of
inspection Person
responsible Verification
OK Defects Defects eliminated
(name, date, signature)
5 55 357 0
11/11
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