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  9. evoheat EVO FLOW GS 10 Guide

evoheat EVO FLOW GS 10 Guide

Contents
1. Safey precautions 1
2. Specification 2
3. Installation and Connection 5
4. Usage and Operation 10
5. Maintenance 16
6. Excursus 18
7.
Appendix
20
ELECTRICAL POWER MUST BE SWITCHED OFF
BEFORE STARTING ANY WORK ON JUNCTION BOXES
The aim of this manual is to provide instructions for installation, commissioning, operation.
WARNING !
The installation, commissioning and
maintenance of these machines should be
performed by qualified personnel having a
good knowledge of standards and local
regulations, as well as experience of this
type of equipment.
WARNING !
Any wiring produced on site must comply
with local electrical regulations.
WARNING !
Ensure that the electrical supply
corresponds to the specification indicated
on the unit's maker's plate before
proceeding with the connection in
accordance with the wiring diagram
supplied.
WARNING !
The unit must be EARTHED to avoid any
risks caused by insulation defects.
WARNING !
No wiring must come in contact with the
heat source or the fan rotating parts.
WARNING !
Preparation for shutting down the unit for a
prolonged period if the installation does
not contain glycol, the evaporator and the
chilled water pipes need to be carefully and
completely drained of water.
Take care !
The unit should be handled using lifting and
handling equipment appropriate to the unit's
size and weight.
Take care !
It is forbidden to start any work on the
electrical components without switching off
the electrical supply to the unit.
Take care !
It is forbidden to start any work on the
electrical components if water or high
humidity is present on the installation site.
Take care !
When the unit is being connected, ensure that
no impurities are introduced into the pipe
work and the water circuits.
Take care !
A mesh filter must be provided on the
hydraulic pump and in exchanger water inlets.
The Manufacturer's warranty will not apply if the installation
recommendations listed in this manual are not followed.
1-Safety precautions
1
2-Specification
2.1 Performance data of the Unit
Super Heating Capacity is the standard parameter. The hot water capacity of super heating is the
capacity in an hour in cooling in standard condition.(the water temperature is heated from 20℃to 50℃) 
Heating:Using Side Water Temp.(In/Out):30℃/35℃;Heat Source Water Temp.(In/Out):10℃/-;
Cooling:Using Side Water Temp.(In/Out):12℃/7℃;Heat Source Water Temp.(In/Out):25℃/30℃.
Model
Heating Capacity
Cooling Capacity
Heating Power Input
Cooling Power Input
Heating Running Current
Cooling Running Current
Super Heater Capacity
Pump of super heater power input
water head
Power Supply
Compressor
Type
Number
Type
Water Flow Volume
Water Pressure Drop
Water Connection(In/Out)
pump
water head
Type
Water Flow Volume
Water Pressure Drop
Water Connection(In/Out)
Pump
water head
Noise
Unit Net Dimensions(L/W/H)
Unit Shipping Dimensions(L/W/H)
Net Weight
Shipping Weight
Heat source
Using side
GS
kW
BTU/h
kW
BTU/h
kW
kW
A
A
kW
kW
m
3
m/h
kPa
Inch
kW
m
3
m/h
kPa
Inch
kW
m
dB(A)
mm
mm
kg
kg
14
14.5
50000
11.0
38000
2.8
2.8
12.3
12.2
1.6
0.1
5.0
230V~/50Hz
Scroll
1
Plate
2.8
13
1
0.2
6
Plate
2.1
18
1
0.1
4.5
40
17
17.8
60700
13.0
44000
3.4
3.3
14.8
14.3
1.8
0.1
5.0
230V~/50Hz
Scroll
1
Plate
3.3
14.5
1
0.2
5
Plate
2.4
21
1
0.2
6
42
14-3
14.5
50000
11.0
38000
2.8
2.8
5.0
5.0
1.6
0.1
5.0
380V/3N~/50Hz
Scroll
1
Plate
2.8
13
1
0.2
6
Plate
2.1
18
1
0.1
4.5
40
see the drawing of the units
see package label
see nameplate
see package label
10
10.0
34000
8.5
29000
2.0
2.2
8.5
9.3
1.2
0.1
5.0
230V~/50Hz
Rotary
1
Plate
2.1
13
1
0.2
6
Plate
1.5
11
1
0.1
4.5
38
2
Super Heating Outlet
Super Heating Intlet
2-Specification
2.1 Performance data of the Unit
Super Heating Capacity is the standard parameter. The hot water capacity of super heating is the
capacity in an hour in cooling in standard condition.(the water temperature is heated from 20℃ to 50℃) 
Heating:Using Side Water Temp.(In/Out):30℃/35℃;Heat Source Water Temp.(In/Out):10℃/-;
Cooling:Using Side Water Temp.(In/Out):12℃/7℃;Heat Source Water Temp.(In/Out):25℃/30℃.
Model
Heating Capacity
Cooling Capacity
Heating Power Input
Cooling Power Input
Heating Running Current
Cooling Running Current
Super Heater Capacity
Pump of super heater power input
water head
Power Supply
Compressor
Type
Number
Type
Water Flow Volume
Water Pressure Drop
Water Connection(In/Out)
pump
water head
Type
Water Flow Volume
Water Pressure Drop
Water Connection(In/Out)
Pump
water head
Noise
Unit Net Dimensions(L/W/H)
Unit Shipping Dimensions(L/W/H)
Net Weight
Shipping Weight
Heat source
Using side
GS
kW
BTU/h
kW
BTU/h
kW
kW
A
A
kW
kW
m
3
m/h
kPa
Inch
kW
m
3
m/h
kPa
Inch
kW
m
dB(A)
mm
mm
kg
kg
see the drawing of the units
see package label
see nameplate
see package label
3
22
22.0
75000
17.0
60000
4.3
4.3
7.6
7.7
2.3
0.1
5.0
380V/3N~/50Hz
Scroll
1
Plate
4.1
16
1
0.2
5
Plate
3.1
27
1
0.2
6
44
19
19.3
65800
15.0
52000
3.7
3.8
6.6
6.8
2.1
0.1
5.0
380V/3N~/50Hz
Scroll
1
Plate
3.7
16
1
0.2
5
Plate
2.7
25
1
0.2
6
42
17-3
17.8
60700
13.0
44000
3.4
3.3
6.1
5.9
1.8
0.1
5.0
380V/3N~/50Hz
Scroll
1
Plate
3.3
14.5
1
0.2
5
Plate
2.4
21
1
0.2
6
42
2.2 The dimensions for the Unit
2-Specification
4
GS10 to GS17
600
Super Heating Outlet
Super Heating Intlet
Wire access
5
3.1 Installation:
Heat pump & Fan coil & Hot water
Tap water
Using water
Water tank
60 ℃ inside
Fan coil
Water pump Valve
Heat pump & Fan coil & Hot water& floor heating
3-Installnation and connection
Using water
Water tank
60 ℃ inside
Fan coil
Water pump Valve
Tap water
6
Water temp control
Heat pump & ceiling heating &constant-humidifyer & hot water
Heat pump & Fan coil & hot water (parallel connection)
Fan coil Water pump Valve
3-Installnation and connection
Fan coil
Water pump Valve
Tap water
Using water
Water tank
60 ℃ inside
7
3-Installnation and connection
Heat collect system base on the existent air-conditioning system
Existent air-conditioning system
Main unit
of the
existent
AC
Using water
Fan coil
Water pump
Valve
Installation items:
The factory only provides the main unit ; the other items in the illustration
are necessary spare parts for the water system ,that provided by users or the installer.
Attention:
Please follow these steps when using for the first time
1.Open valve and charge water.
2.Make sure that the pump and the water-in pipe have been filled with water.
3.Close the valve and start the unit.
Water tank
60 ℃ inside
8
3-Installnation and connection
Tap water
Using water
Water tank
60 ℃ inside
Water temp control
Fan coil
Water pump
Valve
Heat pump & ceiling heating &constant-humidifyer & hot water
Water tank
Floor Coil
Outside Ground
Water Layer
Effective
Depth
Heat pump & ceiling heating &constant-humidifyer & hot water
9
3.2 Heat Pumps Electrical Wiring
NOTE: Although the unit heat exchanger is electrically isolated from the rest of the unit, it
simply prevents the flow of electricity to or from the pool water. Grounding the unit is still
required to protect you against short circuits inside the unit. Bonding is also required.
3.3 Initial startup of the Unit
NOTE- In order for the unit to start normal work, the circular pump must be running to
circulate water through the heat exchanger.
Start up Procedure - After installation is completed, you should follow these steps:
1. Turn on your circular pump. Check for water leaks and verify flow to and from the pool.
2. Turn on the electrical power supply to the unit, then press the key ON/OFF of wire
controller, It should start in several seconds.
3. After running a few minutes make sure the there is no air inside the pipes.
4. With the unit operating turn the circular pump off. The unit should also turn off
automatically,
5. Allow the unit and water pump to run 24 hours per day until desired room
temperature is reached. When the water-in temperature reach setting, The unit just
shuts off. The unit will now automatically restart (as long as your circular pump is
running) when the room temperature drops more than 2℃below set temperature.
Water Flow Switch - the unit is equipped with a flow switch that turns it on when the circular
pump is running and shuts it off when the pump shuts off. This switch is the same type used
in all heater pumps/chillers and is factory adjusted for normal pool installations.
Time Delay- The unit is equipped with a 3 minute built-in solid state restart delay included
to protect control circuit components and to eliminate restart cycling and contactor
chatter. This time delay will automatically restart the unit approximately 3 minutes after
each control circuit interruption. Even a brief power interruption will activate the solid
state 3 minute restart delay and prevent the unit from starting until the 5 minute countdown
is completed. Power interruptions during the delay period will have no effect on the 3
minute countdown.
The unit has a separate molded-in junction box with a standard electrical conduit nipple
already in place. Just open the front panel, feed your supply lines in through the conduit
nipple and wire-nut the electric supply wires to the three connections already in the junction
box (four connections if three phase). To complete electrical hookup, connect Heat Pump
by electricalconduit, UF cable or other suitable means as specified (as permitted by local
electrical authorities) to a dedicated AC power supply branch circuit equipped with the
proper circuit breaker, disconnect or time delay fuse protection.
Disconnect - A disconnect means (circuit breaker , fused or un-fused switch) should be
located within sight of and readily accessible from the uni, This is common practice on
commercial and residential air conditioners and heat pumps. It prevents remotely-energizing
unattended equipment and permits turning off power at the unit while the unit is being serviced.
3-Installation and connection
10
4-Usage and operation
4.1 The displaying of the wire controller
Symbol Colour
Meaning
1;2
3;4
A
B
C
D
E
F
G
H
Amber
Amber
Amber
Amber
Amber
Amber
Amber
Amber
Amber
Red
With LED ON With LED flashing
Compressor 1and/or
2ON
Compressor 3and/or
4ON
At least one
compressor ON
Pump ON
Condenser fan ON
Defrost active
Heater ON
Alarm active
Heat pump mode
Chiller mode
Start up request
Start up request
Start up request
Defrost request
Heat pump mode
request
Chiller mode request
11
4-Usage and operation
4.2 Functions associated with the buttons
Button Unit status Button press
I
L
I+L
J
K
J+K
L+J
Loading default values
Go up a sub-group inside the programming
area, until exiting (saving changes to EEPROM)
In the event of alarms, mute the buzzer
(if present) and deactivate the alarm relay
Access the direct parameters
Select item inside the programming area and
display value of direct parameters/conirm the
changes to the parameters
Program parameters afters entering password
Select top item inside the programming area
Increase value
Switch from standby to chiller mode (P6=1) and
vice versa
Provides immediate access to the condenser and
evaporator pressure and temperature probes and
DTE, DTC1-2
Select bottom item inside the programming area
Decrease value
Switch from standby to heat pump mode (P6=1)
and vice versa
Provides immediate access to the condenser
and evaporator pressure and temperature probes
and DTE, DTC1-2
Manual alarm reset
Mmediately reset the hour counter (inside the
programming area)
Force manual defrost on both circuits
Press at power ON
Press once
Press once
Press for 5s
Press once
Press for 5s
press once or press
and hold
press once or press
and hold
Press for 5s
Press once
press once or press
and hold
press once or press
and hold
Press for 5s
Press once
Press for 5s
Press for 5s
Press for 5s
12
4-Usage and operation
1
If you press“ ”,the unit will be heating mode;
If you press“ ”,the unit will be cooling mode;
[1]Start or stop unit
press“ ”lasts 3 seconds to start or stop unit,the
LED display as following:
or
[2]Check the setting data and amend the setting
2)press“ ”to go into parameter group.
1
1)press“ ” to go into data setting.
3)use“ ”and“ ”to select the
parameter group and then press“ ”.
4)use“ ”and“ ”to select the
parameter and then press“ ”.
5)after making the changes to the parameter,
press“ ”to confirm or “ ”to cancel the
changes.
6)Press“ ”to return to the previous menu
to save the modiications, press“ ”repeatedly
until reaching the main menu
1
4.3 Programming and saving the parameters
13
4-Usage and operation
4.4 Installation of remote controller
(1)Connection
Telephone cable
Max.l.=40m
RJ12
Power supply
G0 G
G0 GNF
24Vac 17VA
Fuse 250mA
Max.l.=250m
(min.cross-section
1.5mm2/AWG16)
RS485
twisted pair + shield
Rx/Tx+, Rx/Tx-, Gnd
Insert 120 ohm
terminal resistor
between Tx/Rx+
and Tx/Rx- for lines
longer than 20 m
To install the remote terminal, no
configuration is required on the UC2,
as the terminal works with any serial
address set for parameter H10.
Check, however, that is fitted with the
serial interface the Uc2 FCSER00000
.When first switched on the display
will show the. firmware version of the Uc2
After around 4 s the main screen will be
displayed, with the symbols that represent
he status of the Uc2.
1
14
4-Usage and operation
In the event where the RS485 connection
is not performed correctly or the controller
is off, the terminal will clear the display and
show the message“OFFLINE”
Pressing the “Up”+“Down”+“Sel”
buttons together for more than 6 seconds
displays the“INFO”screen containing
information on the UC2 system and on the
communication.
Pressing the“Prg”button returns to the
main screen.
5.3 Symbol meaning
Symbol
Meaning
ON Flashing
Refrigerant circuit
involved
1,2
3,4
Alarm button
red LED
Compressor 1
and/or 2 ON Start request 1
2
Start request
Compressor 3
and/or 4 ON
At least one
compressor ON 1 and/or 2
1 and/or 2
1 and/or 2
1 and/or 2
1 and/or 2
1 and/or 2
1 and/or 2
1 and 2
1 and 2
Pump ON Start request
Condenser fan ON Start request
Defrost active defrost request
Heater ON Start request
Alarm active
EEPROM alarm
Alarm active
Warning relay
activated
Alarm relay active
Heat pump mode
(P6=1)
Chiller mode
(P6=1)
Season changeover
reques
Season changeover
reques
15
4-Usage and operation
4.5 Functions associated with the buttons
Press for 5 s
Button Button operationUnit status
Switch off buzzer or alarm relay,
if alarm active Press once
Enter parameter programming mode
after entering password
Return to higher subgroup inside the
programming environment until
exiting, saving to EEPROM
Press once
Manual reset of alarms that are no
longer active
Press once
Select higher item inside the
programming environmen
Switch from standby to heat pump
mode (P6= 1) and vice-versa
Press once or
hold
Press for 5 s
Access direct parameters:selection
(as for button on Uc2)
Select item inside the programming
environment and display direct
parameter values/confirm the changes
to the parameter
Press for 5 s
Press once
Select lower item inside the
programming environmen
Switch from standby to chiller mode
(P6= 1) and vice-versa
+Immediately reset the hour counter
(inside the programming environment)
Start manual defrost on both circuits
Display the terminal Info screen
Press once or
hold
Press for 5 s
Press for 5 s
Press for 5 s
Press for 6 s
16
5-Maintenance and Service
1. Maintenance
Check the water supply and air vent frequently, to avoid lack of water or air in the water loop.
Clean the water filter in a certain period to keep good water quality. Lack of water and dirty
water can damage the unit. The heat pump will start the water pump per 72 hours when it is
not running, to avoid freezing.
Keep the unit in a place which is dry and clean, and has good ventilation. Clean the heat
exchanger in 1 or 2 month and keep good heat exchange rate and save energy.
Check each part of the unit and the pressure of the system. Replace the failure part if there
is any, and recharge the refrigerant if it is needed.
If the heat pump is not used for a long time, please drain out all the water in the unit and
seal the unit to keep it good. Please drain the water from the lowest point of the heat
exchanger to avoid freezing in winter. Water recharge and full inspection on the heat
pump is needed before it is restarted.
Check the power supply and the electrical system, make sure the electrical components are
good, the wiring is well. If there is any part failed with wrong action or smell, please replace
in time.
The water loop of the heat pump MUST be protected from freezing in winter time.Please
pay attention to below suggestions.Nonobservance on below suggestion will invalid the
warranty for the heat pump.
(1) Please do not shut off the power supply to the heat pump in winter. When the air
temperature is below 0 ℃, if the inlet water temperature is above 2 ℃ and below 4℃,
the water pump will start for freezing protect, if the inlet water is lower than 2 ℃, the
heat pump will run for heating.
(2) Use anti-freezing liquid (glycol water)
Note: if the glycol water is too much, the water flow and water pump will be influenced
and the heat exchange rate will be decreased. This table is for reference, please
use anti-freezing water according to the real condition of the local climate.
Please drain out the water in the super heater of the heat pump unit in winter, when the
super heater is not used.
Anti-freeze liquid (like glycol)must be filled into the cooling water system to avoid
freezing in the area with cold climate;
Volume of the glycol in different unit(see below table):
As for how to add anti-freeze liquid(like glycol), pleaserefer to the Users Manual.
Liquor
consistence
%
Weight
Volume
Freezing ℃
5
4.4
-1.4
10
8.9
-3.2
15
13.6
-5.4
20
18.1
-7.8
25
22.9
-10.7
30
27.7
-14.1
35
32.6
-17.9
40
37.5
-22.3
17
5-Maintenance and Service
2. Look over and clear the failure according to below information.
Failure Possible causes for the failure Solutions
Heat pump
cannot
be started
1 Wrong power supply
2 power supply cable loose
3 circuit breaker open
1 shut off the power and check power supply;
2 check power cable and make right connection
3 check for the cause and replace the fuse or
circuit breaker
Water pump is
running with
high noise or
without water
1 lack of water in the piping
2 much air in the water loop
3 water vavles closed
4 dirt and block on the water filter
1 check the water supply and charge water
to the piping;
2 discharge the air in the water loop;
3 open the valves in water loop;
4 clean the water filter.
Heat pump
capacity is low,
compressor
do not stop
1 lack of refrigerant;
2 bad insulation on water pipe;
3 low heat exchange rate on air side
exchanger;
4 lack of water flow
1 check for the gas leakage and recharge the
refrigerant;
2 make good insulation on water pipe;
3 clean the air side heat exchanger;
4 clean the water filter
High compressor
exhaust
1 too much refrigerant
2 low heat exchange rate on air side
exchanger
1 discharge the redundant gas
2 clean the air side heat exchanger
Low pressure
problem
of the system
1 lack of gas
2 block on filter or capillary
3 lack of water flow
1 check the gas leakage and recharge freon;
2 replace filter or capillary;
3 clean the water filter and discharge the air in
water loop.
Compressor do
not run
1 power supply failure
2 compressor contactor broken
3 power cable loose
4 protection on compressor
5 wrong setting on return water temp.
6 lack of water flow
1 check off the power supply;
2 replace compressor contactor;
3 tighten the power cable;
4 check the compressor exhaust temp.;
5 reset the return water temp.;
6 clean the water filter and discharge the air in
water loop.
High noise of
compressor
1 liquid refrigerant goes into
compressor
2 compressor failure
1 bad evaporation, check the cause for bad
evaporation and get rid of this;
2 use new compressor;
Fan do not run 1 failure on fan relay
2 fan motor broken
1 replace the fan relay;
2 replace fan motor.
The compressor
runs but heat
pump has not
heating or
cooling capacity
1 no gas in the heat pump;
2 heat exchanger broken;
3 compressor failure.
1 check system leakage and recharge
refrigerant;
2 find out the cause and replace the heat
exchanger;
3 replace compressor.
Low outlet
water
temperature
1 low water flow rate;
2 low setting for the desired water
temp.;
1 clean the water filter and discharge the air in
water loop.
2 reset the desired water temperature.
Low water flow
protection
1 lack of water in the system;
2 failure on flow switch
1 clean the water filter and discharge the air in
water loop.
2 replace the flow switch.
18
6-Excursus
Excursus1 The unit's parameter
Please set according the below table:
Par Description Limits Unit
R01
R02
R03
R04
12
2
40
2
℃
℃
℃
℃
Cooling set-point
Cooling differential
Heating set-point
Heating differential

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