Fayat Group BOMAG BT 60/4 Instructions for use
perating
instructions
Maintenance
instructions
Catalogue
No.
008
066
01 02/2010
BT
60/4
/
BT
65/4
S/N
101
540
52
2391
>
/
S/N
101
540
53
4211
>
Vibratory
Tampers
BT
60/4,
BT
65/4
Foreword
These
B MAG
machines
are
products
from
the
wide
product
range
of
B MAG
machines
for
earth
and
asphalt
construction,
refuse
compaction
and
stabilizing/recycling.
B MAG’s
vast
experience
in
connection
with
state-of-the-art
production
and
testing
meth-
ods,
such
as
lifetime
tests
of
all
important
components
and
highest
quality
demands
guarantee
maximum
reliability
of
your
ma-
chine.
This
manual
comprises:
l
Safety
regulations
l
Operating
instructions
l
Maintenance
instructions
l
Trouble
shooting
Using
these
instructions
will
l
help
you
to
become
familiar
with
the
machine.
l
avoi
malfunctions
cause
by
unprofessional
operation.
Compliance
with
the
maintenance
instructions
will
l
enhance
the
reliability
of
the
machine
on
con-
struction
sites,
l
prolong
the
lifetime
of
the
machine,
l
re uce
repair
costs
an
owntimes.
BOMAG
will
not
assume
liability
for
the
function
of
the
machine
l
if
it
is
han le
in
a
way
not
complying
with
the
usual
mo es
of
use,
l
if
it
is
use
for
purposes
other
than
those
men-
tione
in
these
instructions.
No
warranty
claims
can
be
lo ge
in
case
of
am-
age
resulting
from
l
operating
errors,
l
insufficient
maintenance
an
l
wrong
fuels
an
lubricants.
Please
note!
This
manual
was
written
for
operators
an
mainte-
nance
personnel
on
construction
sites.
These
operating
an
maintenance
instructions
are
part
of
the
machine.
You
shoul
only
operate
the
machine
after
you
have
been
instructe
an
in
compliance
with
these
instructions.
Strictly
observe
the
safety
regulations.
Please
observe
also
the
gui elines
of
the
Civil
En-
gineering
Liability
Association
”Safety
Rules
for
the
Operation
of
Roa
Rollers
an
Soil
Compac-
tors”
an
all
relevant
acci ent
prevention
regula-
tions.
For
your
own
personal
safety
you
should
only
use
original
spare
parts
from
B MAG.
In
the
course
of
technical
development
we
re-
serve
the
right
for
technical
modifications
without
prior
notification.
These
operating
an
maintenance
instructions
are
also
available
in
other
languages.
Apart
from
that,
the
spare
parts
catalogue
is
avail-
able
from
your
BOMAG
ealer
against
the
serial
number
of
your
machine.
Your
BOMAG
ealer
will
also
supply
you
with
in-
formation
about
the
correct
use
of
our
machines
in
soil
an
asphalt
construction.
The
above
notes
o
not
constitute
an
extension
of
the
warranty
an
liability
con itions
specifie
in
the
general
terms
of
business
of
BOMAG.
We
wish
you
successful
work
with
your
BOMAG
machine.
BOMAG
GmbH
Printe
in
Germany
Copyright
by
BOMAG
BT
60/4,
BT
65/4
Please
fill
in
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Machine
type
(Fig.
1)
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Serial-number
(Fig.
1
an
2)
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Engine
type
(Fig.
3)
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Engine
number
(Fig.
3)
i
Note
Supplement
the
above
data
together
with
the
com-
missioning
protocol.
During
commissioning
our
organisation
will
in-
struct
you
in
the
operation
and
maintenance
of
the
machine.
lease
observe
strictly
the
safety
regulations
and
all
notes
on
risks
and
dangers!
Fig.
1
Fig.
2
Fig.
3
Table
of
Contents
BT
60/4,
BT
65/4
Table
of
Contents
BT
60/4,
BT
65/4
BT
60/4,
BT
65/4
1 Technical
Data
BT
60/4,
BT
65/4
Fig.
4
Dimensions
in
mm B H L L1 W
BT
60/4
350 960 735 335 280
BT
65/4
350 1000 735 335 280
*
BT
60/4 BT
65/4
Weight
Basic
weight kg 61 67
Operating
weight
(CECE) kg 62 68
Travel
characteristics
Max.
working
spee
( epen ing
on
soil) m/min 20 20
Max.
areal
output
( epen ing
on
soil) m2/h 336 336
Drive
Engine
manufacturer Hon a Hon a
Type GX
100 GX
100
Cooling Air Air
Number
of
cylin ers 1 1
Displacement cm398 98
Rate
power
ISO
9249 kW 2.2 2.2
Rate
spee rpm 4200 4200
BT
60/4,
BT
65/4
Exciter
system
Drive
system
mechanical mechanical
Frequency Hz 10
–
11.8 10
–
11.8
Impact
force kN 13.5 16.2
Filling
capacities
Fuel
tank l 3.0 3.0
Oil
in
tamper
foot l 0.8 1.0
Engine
oil l 0.3 0.3
* The
right
for
technical
mo ifications
remains
reserve
*
BT
60/4 BT
65/4
BT
60/4,
BT
65/4
The
following
noise
and
vibration
data
acc.
to
-
EC
Machine
Regulation
edition
2006/42/EC
-
the
noise
regulation
2000/14/EG,
noise
protection
guideline
2003/10/EC
-
Vibration
Protection
Regulation
2002/44/EC
were
determined
during
conditions
typical
for
this
type
of
equipment
and
by
application
of
harmo-
nized
standards.
During
operation
these
values
may
vary
because
of
the
existing
operating
conditions.
Noise
value
Sound
pressure
level
on
the
place
of
the
operator:
BT
60/4:
LpA
=
98
B(A),
etermine
acc.
to
ISO
11204
an
EN
500
BT
65/4:
LpA
=
95
B(A),
etermine
acc.
to
ISO
11204
an
EN
500
Guaranteed
sound
power
level:
BT
60/4:
LWA
=
108
B(A),
etermine
acc.
to
ISO
3744
an
EN
500
BT
65/4:
LWA
=
106
B(A),
etermine
acc.
to
ISO
3744
an
EN
500
Danger
Loss
of
hearing!
Wear
your
personal
noise
protection
means
(ear
defenders)
before
starting
operation.
Vibration
value
Hand-arm
vibration:
Vector
total
of
the
weighte
effective
acceleration
in
three
orthogonal
irections:
Weighted
total
vibration
value
BT
60/4
ahv
=
9.3
m/sec2
on
crushe
rock
etermine
acc.
to
ISO
5349
an
EN
500
BT
65/4
ahv
=
9.0
m/sec2
on
crushe
rock
etermine
acc.
to
ISO
5349
an
EN
500
Caution
bserve
the
daily
vibration
load
(Industrial
safety
acc.
to
2002/44/EEC).
BT
60/4,
BT
65/4
2 Safety
regulations
BT
60/4,
BT
65/4
General
This
B MAG
machine
has
been
built
in
com-
pliance
with
the
latest
technical
standard
and
complies
with
the
applicable
regulations
and
technical
rules.
However,
dangers
for
persons
and
property
may
arise
from
this
machine,
if:
l
it
is
use
for
purposes
other
than
the
ones
it
is
inten e
for,
l
it
is
operate
by
untraine
personnel,
l
it
is
change
or
converte
in
an
unprofessional
way,
l
the
safety
instructions
are
not
observe .
Each
person
involved
in
the
operation,
mainte-
nance
and
repair
of
the
machine
must
there-
fore
read
and
comply
with
these
safety
regulations.
If
necessary,
this
must
be
con-
firmed
by
obtaining
the
signature
of
the
cus-
tomer.
Furthermore,
the
following
obviously
also
applies:
l
applicable
acci ent
prevention
instructions,
l
generally
accepte
safety
an
roa
traffic
reg-
ulations,
l
country
specific
safety
regulations.
It
is
the
uty
of
the
operator
to
be
acquainte
with
these
instructions
an
to
apply
these
accor -
ingly.
This
applies
also
for
local
regulations
concerning
ifferent
types
of
han ling
work.
Shoul
the
recommen ations
in
these
instruc-
tions
be
ifferent
from
the
regulations
vali
in
your
country,
you
must
comply
with
the
safety
regulations
vali
in
your
country.
Intended
use
This
machine
must
only
be
use
for:
l
Compaction
of
all
types
of
soils
l
Repair
work
in
all
types
of
soil
l
Reinforcement
of
walkways
l
Work
in
trenches
l
Backfills
an
compaction
of
marginal
strips
Unintended
use
However,
angers
may
arise
from
this
machine
if
it
is
operate
by
untraine
personnel
or
if
it
is
sub-
jecte
of
uninten e
use.
For
example:
l
Working
in
horizontal
irection
l
Ramming
of
poles
l
Vibrating
of
paving
blocks
It
is
not
permitte
to
stan
on
the
machine
while
working.
Starting
an
operation
of
the
machine
in
explosive
environments
is
prohibite .
Remaining
dangers,
remaining
risks
Despite
careful
work
an
compliance
with
stan -
ar s
an
regulations
it
cannot
be
rule
out
that
fur-
ther
angers
may
arise
when
working
with
an
han ling
the
machine.
Both
the
machine
as
well
as
all
other
system
com-
ponents
comply
with
the
currently
vali
safety
reg-
ulations.
Nevertheless,
remaining
risks
cannot
be
rule
out
completely,
even
when
using
the
ma-
chine
for
the
purpose
it
is
inten e
for
an
follow-
ing
all
information
given
in
the
operating
instructions.
A
remaining
risk
can
also
not
be
exclu e
beyon
the
actual
anger
zone
of
the
machine.
Persons
remaining
in
this
area
must
pay
particular
attention
to
the
machine,
so
that
they
can
react
imme iately
in
case
of
a
possible
malfunction,
an
inci ent
or
failure
etc.
All
persons
remaining
ion
the
area
of
the
machine
must
be
informe
about
the
angers
that
arise
from
the
operation
of
the
machine.
Regular
safety
inspections
Have
the
machine
inspecte
by
an
expert
(proper-
ly
traine
person)
once
every
year.
Who
is
allowed
to
operate
the
ma-
chine?
The
machine
must
only
be
operate
by
traine
an
authorize
persons
which
are
at
least
18
years
of
age.
The
responsibilities
for
the
operation
of
the
machine
are
to
be
clearly
specifie
an
complie
with.
Persons
un er
the
influence
of
alcohol,
me ica-
tion
or
rugs
must
not
operate,
service
or
repair
the
machine.
BT
60/4,
BT
65/4
Maintenance
an
repairs
require
very
specific
knowle ge
an
must
therefore
only
be
carrie
out
by
traine
an
qualifie
personnel.
Conversions
and
alterations
to
the
ma-
chine.
Unauthorize
conversions
to
the
machine
are
pro-
hibite
for
safety
reasons.
Original
parts
an
accessories
have
been
special-
ly
esigne
for
this
machine.
We
wish
to
make
ex-
pressly
clear
that
we
have
not
teste
or
authorize
any
original
parts
or
special
equipment
not
sup-
plie
by
us.
The
installation
an /or
use
of
such
pro ucts
can
impair
the
active
an /or
passive
riv-
ing
safety.
The
manufacturer
expressly
exclu es
any
liability
for
amage
resulting
from
the
use
of
non-original
parts
or
accessories.
Damage,
deficiencies,
misuse
of
safety
installations
Machines
which
are
not
safe
to
operate
must
be
imme iately
taken
out
of
service
an
shall
not
be
use ,
until
these
eficiencies
have
been
properly
rectifie .
Safety
installations
an
switches
must
neither
be
remove
nor
must
they
be
ma e
ineffective.
Safety
notes
in
the
operating
and
main-
tenance
instructions:
Danger
Sections
marked
like
this
point
out
possible
dangers
for
persons.
Caution
Sections
marked
like
that
point
out
possible
dangers
for
the
machine
or
for
parts
of
the
ma-
chine.
i
Note
Sections
marked
like
this
provide
technical
infor-
mation
concerning
the
optimal
economical
utiliza-
tion
of
the
machine.
Loading
the
machine
Always
shut
the
engine
own
to
transport
the
tamper
or
to
lay
it
on
its
si e.
Secure
the
machine
against
tipping
over
or
slip-
ping
off.
Persons
are
highly
en angere
if
they
step
or
stan
un er
a
suspen e
loa .
With
the
machine
suspen e
be
aware
that
the
machine
may
swing
about.
Secure
the
machine
on
the
transport
vehicle
against
rolling,
slipping
an
turning
over.
Starting
the
machine
Before
starting
Become
acquainte
with
the
equipment,
the
con-
trol
elements,
the
working
principle
of
the
machine
an
the
working
area.
Wear
your
personal
protective
outfit
(har
hat,
safety
boots,
etc.).
Wear
ear
efen ers.
Before
starting
the
machine
check
whether:
l
the
machine
shows
any
obvious
faults
l
all
guar s
an
safety
elements
are
in
place
l
the
controls
are
fully
functional
l
the
machine
is
free
of
oily
an
combustible
material
l
all
grips
are
free
of
grease,
oils,
fuel,
irt,
snow
an
ice.
Use
only
machines
which
are
service
at
regular
intervals.
Starting
and
operation
of
the
machine
is
closed
rooms
and
trenches
Exhaust
gases
are
highly
angerous!
Always
en-
sure
an
a equate
supply
of
fresh
air
when
starting
an
operating
in
close
rooms
an
trenches!
peration
l
Gui e
the
machine
an
take
care
that
you
o
not
hurt
your
han s
on
any
obstructions,
an-
ger
of
acci ent.
l
Watch
out
for
unusual
noises
an
the
evelop-
ment
of
smoke.
Fin
the
cause
an
have
the
fault
correcte .
l
Do
not
hol
the
throttle
lever
in
the
area
below
I,
as
this
may
amage
the
centrifugal
clutch.
l
Do
not
take
your
han s
off
the
machine
while
the
engine
is
running.
l
Keep
your
feet
away
from
the
tamper
foot
BT
60/4,
BT
65/4
Parking
the
machine
Stan
the
machine
on
groun
as
level
as
possible.
Before
leaving
the
machine:
l
Secure
the
machine
against
tipping
over.
Filling
in
fuel
Refuel
only
with
the
engine
shut
own.
Do
not
refuel
in
close
rooms.
No
open
fire,
o
not
smoke.
Do
not
spill
any
fuel.
Catch
running
out
fuel,
o
not
let
it
seep
into
the
groun .
Do
not
inhale
any
fuel
fumes.
Avoi
contact
with
skin
an
eyes.
Do
not
swallow.
Maintenance
Maintenance
work
must
only
be
carrie
out
by
qualifie
an
authorize
personnel.
Keep
unauthorize
persons
away
from
the
ma-
chine.
Do
not
perform
maintenance
work
while
the
en-
gine
is
running.
Park
the
machine
on
level
an
firm
groun .
Working
on
the
fuel
system
No
open
fire,
o
not
smoke,
o
not
spill
any
fuel.
Catch
running
out
fuel,
o
not
let
it
seep
into
the
groun
an
ispose
of
environmentally.
Do
not
breath
in
fuel
fumes.
Working
on
the
engine
When
working
on
the
fuel
filter
make
sure
that
no
irt
falls
into
the
air
channel.
Do
not
work
on
the
hot
exhaust,
risk
of
burns!
When
working
on
the
exhaust
channel
of
the
en-
gine
make
sure
that
no
combustion
resi ues
fall
into
the
cylin er.
Do
not
touch
the
piston
with
the
cleaning
tools.
Working
on
the
tamper
foot
Wipe
off
spille
oil,
catch
running
out
oil
an
is-
pose
of
environmentally.
Store
oily
material
in
a
specially
marke
container
an
ispose
of
environmentally.
Cleaning
Do
not
clean
the
machine
while
the
engine
is
run-
ning.
Do
not
use
gasoline
or
other
inflammable
sub-
stances
to
clean
the
machine.
When
using
steam
cleaning
equipment
o
not
subject
electric
parts
an
insulating
material
to
the
irect
water
jet
or
cover
them
beforehan .
Do
not
gui e
the
water
jet
irectly
into
the
air
filter,
into
the
exhaust
or
into
the
air
intake
opening.
After
the
maintenance
work
Reinstall
all
protective
evices
after
completing
maintenance.
Repair
Repairs
must
only
be
carrie
out
by
qualifie
an
authorize
personnel.
Always
follow
our
repair
in-
structions.
Exhaust
gases
are
highly
angerous!
Always
en-
sure
an
a equate
supply
of
fresh
air
when
starting
in
close
rooms!
Attach
a
warning
tag
to
the
steering
bow
if
the
ma-
chine
is
efective.
l
Do
not
mix
the
nozzle
in
the
carburettor
up
by
mistake.
l
A just
the
i ling
spee
regulator
screw
exact-
ly.
l
Do
not
amage
the
blower
wheel
when
work-
ing
on
the
magnetic
ignition.
l
Always
replace
self
locking
nuts.
l
Do
not
open
the
foot
cover
on
the
tamper
foot,
spring
tension.
Danger
of
acci ent!
l
Observe
the
prescribe
tightening
torques.
Information
and
safety
stickers/decals
on
the
machine
Keep
safety
stickers
in
goo
an
legible
con ition
(see
parts
manual)
an
comply
with
their
meaning.
Replace
amage
an
illegible
stickers/ ecals.
BT
60/4,
BT
65/4
Fig.
5
1 Brief
operating
instructions
2 Information
sticker
"Oil
level"
an
instruction
sticker
"Wear
ear
efen ers"
3 Information
sticker
"Gasoline"
4 Information
sticker
"Lifting
point"
5 Information
sticker
"Guarantee
soun
capac-
ity
level"
6 Warning
sticker
"Spring"
BT
60/4,
BT
65/4
BT
60/4,
BT
65/4
3 Indicators
and
Controls
BT
60/4,
BT
65/4
3.1 General
notes
Please
rea
this
section
thoroughly
before
operat-
ing
this
machine
if
you
are
not
yet
conversant
with
the
in icators
an
control
elements.
All
functions
are
escribe
in
etail
hereun er.
Paragraph
4
Operation
contains
only
concise
e-
scriptions
of
the
in ivi ual
operating
steps.
3.2 Controls
Fig.
6
No.
1
= Throttle
lever
Fig.
7
No.
2
= Engine
stop
button
Fig.
8
No.
3
= Recoil
starter
BT
60/4,
BT
65/4
Fig.
9
No.
4
= Fuel
cock
Fig.
10
No.
5
= Choke
lever
BT
60/4,
BT
65/4
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