Fedders R407C User manual

ISSUED ON 1 APRIL,2003
FEDDERS
LARGE SPLIT UNIT (R407C)
SERVICE MANUAL

SECTION A: SPECIFICATIONS
SECTION B: PARTS LIST AND EXPLODED VIEWS
SECTION C: INSTALLATION
SECTION D: TROUBLE SHOOTING
SECTION E: WIRING DIAGRAM
SECTION F: TECHNICAL DATA

SECTION A: SPECIFICATIONS

FEDDERS LARGE SPLIT (R407C)
MODEL NUMBER
Indoor unit E1FE418N6D EHFE418N6D E1FE424N6D EHFE424N6D
Outdoor unit E1FC418N6G EHFC418N6G E1FC424N6G EHFC424N6G
PERFORMANCE DATA
Volts / Hz / Phase 220-240 / 50 / 1 220-240 / 50 / 1 220-240 / 50 / 1 220-240 / 50 / 1
Cooling - BTU/h (kW) 17500 (5.13) 17500 (5.13) 21500 (6.30) 21000 (6.16)
Heating - BTU/h (kW) -- 18300 (5.36) -- 22000 (6.45)
Amps (Cooling / Heating) 9.8 9.8/9.8 11.0 11.2/11.4
Watts (Cooling / Heating) 2060 0.95636026 2400 2400/2550
EER (Cooling) 8.5 8.5/8.4 8.8 8.4/8.6
Indoor Sound Level (dBA) 47 47 47 47
Moisture Removel (Litres/h) 3.0 3.0 3.5 3.5
Air Circulation - CMH (CFM) 850 850/920 830 830/920
Interconnecting Tubing 3/8" & 5/8" 3/8" & 5/8" 3/8" & 5/8" 3/8" & 5/8"
Maximum Tibing Length - m (ft) 15 (49.2) 15 (49.2) 15 (49.2) 15 (49.2)
UNIT DIMENSIONS - mm (inch)
Indoor Unit : Width 1020(40.16) 1020(40.16) 1020(40.16) 1020(40.16)
Depth 195(7.68) 195(7.68) 195(7.68) 195(7.68)
Height 320 (12.60) 320 (12.60) 320 (12.60) 320 (12.60)
Outdoor Unit : Width 895 (35.2) 895 (35.2) 895 (35.2) 895 (35.2)
Depth 331 (13.0) 331 (13.0) 331 (13.0) 331 (13.0)
Height 623 (24.6) 623 (24.6) 623 (24.6) 623 (24.6)
CARTON DIMENSIONS mm (inch)
Indoor Unit : Width 1050(41.34) 1050(41.34) 1050(41.34) 1050(41.34)
Depth 290(11.42) 290(11.42) 290(11.42) 290(11.42)
Height 370(14.57) 370(14.57) 370(14.57) 370(14.57)
Outdoor Unit : Width 1070(42.13) 1070(42.13) 1070(42.13) 1070(42.13)
Depth 460(18.11) 460(18.11) 460(18.11) 460(18.11)
Height 735(28.94) 735(28.94) 735(28.94) 735(28.94)
WEIGHTS - kg (lb)
Indoor Unit : Net Weight 14(30.8) 14(30.8) 14(30.8) 14(30.8)
Shipping Weight 18(39.6) 18(39.6) 18(39.6) 18(39.6)
Outdoor Unit : Net Weight 47(103.4) 47(103.4) 62(136.4) 62(136.4)
Shipping Weight 53(116.6) 53(116.6) 68(149.6) 68(149.6)
CONTAINER LOADING
20 foot container 60 60 60 60
40 foot container 126 126 126 126
40 foot H.C. container 140 140 140 140
A1

SECTION B: PARTS LIST AND EXPLODED VIEWS

SPECIFICATIONS :
INDOOR UNIT DIMENSIONS : 1020(40.15")W x 195(7.68")D x 320(12.60")H
OUTDOOR UNIT DIMENSIONS : 895(35.2")W x 331(13.0")D x 623(24.6")H
REFRIGERANT
RCHARGE
EEER GRAMS OF
MODEL VBTU/h (kW) MODE Volt / Hz Amps Watts COOL R-407C
E1FE418N6D - E1FC418N6G 17500 (5.13) COOL 220-240 / 50 9.8 2060 8.5 1.43 kg
EHFE418N6D - EHFC418N6G 17500 (5.13) COOL 220-240 / 50 9.8 2060 8.5 1.50 kg
18300 (5.36) HEAT 220-240 / 50 9.8 2154 8.4 --
E1FE424N6D - E1FC424N6G 21500 (6.30) COOL 220-240 / 50 11.0 2400 8.8 1.55 kg
EHFE424N6D - EHFC424N6G 21000 (6.16) COOL 220-240 / 50 11.2 2400 8.4 1.70 kg
22000 (6.45) HEAT 220-240 / 50 11.4 2550 8.6 --
RATING CONDITIONS
FEDDERS
LARGE SPLIT AIR CONDITIONER(R407C)
SERVICE PARTS LIST
AT STANDARD AHAM
B1

E
E
E
E
1
H
1
H
F
F
F
F
E
E
E
E
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
D
D
D
D
-----CHASSIS ASSEMBLY-----
1Lock Plate, Blower Wheel Left 36-08-00010-001 1111
2Lock Plate, Fan Motor, Right 36-08-00020-001 1111
3Lock Plate, Fan Motor, Left 36-08-00030-001 1111
4Motor, Discharge Cover 36-08-00050-001 1111
5Plate protect, Coil Water 36-08-00060-001 1111
6Tube Bracket 36-08-00070-001 1111
7Base Asm. 36-08-00080-001 1111
(include PS base, reinforce plate
and insulation)
8Fan Motor 35-16-90010-001 1111
9Grommet, Fan Motor 36-08-00100-001 2222
10 Blower Wheel, Dia102x763lg, Antimould 36-08-00110-002 1111
11 Blower Wheel Grommet Asm 36-08-00120-001 1111
(include grommet, bearing)
12 Drip Tray 36-08-00130-001 1111
(include PS and PE insulation
complete)
13 Air Deflector 36-08-00140-001 14 14 14 14
14 Handle Air Deflector 36-08-00150-001 2222
15 Tie-bar, Air Deflector 36-08-00160-001 2222
16 Discharge Cover 36-08-00170-001 1111
17 Bearing, Discharge Cover, Mid 36-08-00180-001 2222
18 Bearing, Discharge Cover, Left 36-08-00190-001 1111
20 Plug, Drip Tray 36-08-00210-001 1111
21 Drain Hose Asm. 36-08-00220-001 1111
(include drain hose,insulation)
22 Decorative Front Grille,Neuter 36-08-00230-N01 1111
23 Decorative Front Top Cover 36-08-00240-N01 1111
INDOOR EVAPORATOR UNIT
(R407C)
MODEL NUMBER
FEDDERS
LARGE SPLIT
B2

E
E
E
E
1
H
1
H
F
F
F
F
E
E
E
E
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
D
D
D
D
INDOOR EVAPORATOR UNIT
(R407C)
MODEL NUMBER
FEDDERS
LARGE SPLIT
-----CHASSIS ASSEMBLY(Cont')-----
24 Filter 35-16-00010-001 2222
NI 3M Purifying Filter 35-03-01460-001 1111
NI Charcoal Purifying Filter 35-03-00260-001 1111
25 Lens, Sensor 36-08-00250-001 1111
26 Cover, Screw 36-08-00260-001 3333
27 Label, LED Lens 36-08-00270-001 1111
-----REFRIGERANT ASSEMBLY-----
28 Evaporator Coil Asm. 37-16-08540-001 1111
(include flare fittings, top, bottom &
back coil Asm., connecting
tubes)
-----ELECTRICAL ASSEMBLY-----
29 Metal Cover, Electical Box 36-08-00280-001 1111
30 Metal Cover, Terminal Connection 36-08-00290-001 1111
31 Base, Main PCB 36-08-00300-001 1111
32 Electrical Box 36-08-00310-001 1111
33 Cover, Electical Box 36-08-00320-001 1111
34 Cover, Terminal Connection 36-08-00330-001 1111
35 Strain Relief, Interconnect 36-08-00340-001 1111
36 Metal Electrical Box Asm 36-08-00350-001 1111
37 Electrical Box, Front 36-08-00360-001 1111
38 Holder, Receiver 36-08-00370-001 1111
NI Mount Plate, Terminal Block 35-16-00030-001 1111
NI Terminal Block ,9P 35-03-00540-031 1111
39 Cover, LED 36-08-00380-001 1111
40 Base, LED 36-08-00390-001 1111
B3

E
E
E
E
1
H
1
H
F
F
F
F
E
E
E
E
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
D
D
D
D
INDOOR EVAPORATOR UNIT
(R407C)
MODEL NUMBER
FEDDERS
LARGE SPLIT
-----ELECTRICAL ASSEMBLY(Cont')-----
41 Main P.C. Board (C/O) 35-16-04160-012 1-- 1--
41 Main P.C. Board Kit (H/P) 50-18-0015N-001 -- 1-- 1
(Includes LED, Receiver PCB,
All Thermisters, Cables)
42 LED PC Board 35-16-04110-011 1111
43 Receiver PC Board 35-16-04120-011 1111
44 Wiring Diagram (C/O) 36-08-00420-001 1-- 1--
44 Wiring Diagram (H/P) 36-08-00430-001 -- 1-- 1
NI Power Cord 36-08-00440-001 1111
46 Strain Relief, Power Cord 36-08-00450-001 1111
NI Clip, Thermistor 35-03-01280-001 1111
NI Spring, Thermistor 35-05-00200-001 1111
NI Indoor Air Thermistor,10K 35-11-04140-03K 1111
NI Indoor Coil Thermistor,10K 35-11-04110-03K 1111
NI Outdoor Coil Thermistor, 10K 35-11-04120-03K -- 1-- 1
NI Jumper, Outdoor Thermistor 35-16-04170-011 -- 1-- 1
-----PACKAGING PARTS-----
48 Mounting Bracket, Unit 36-08-00460-001 1111
49 Remote Control (C/O),Neuter 11-23-03640-020 1-1-
49 Remote Control (H/P),Neuter 11-23-03640-021 -1-1
50 Remote Control Holder 35-02-00070-01V 1111
51 Packaging Clam Shell 36-08-00400-001 2222
52 Carton,Neuter 36-08-00410-001 1111
54 Accessory Kit Carton 35-03-00320-001 1111
NI Unit Plastic Bag 35-08-01140-001 1111
57 Signal/Thermistor Wire 15M,OD 35-02-01170-02K -1-1
NI User Manual 35-03-01350-001 1111
NI Installation Manual 35-24-00130-001 1111
B4

E
E
E
E
1
H
1
H
F
F
F
F
C
C
C
C
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
G
G
G
G
-----CHASSIS ASSEMBLY-----
1Front Grille 35-24-05150-001 1111
2Front Panel (painted),Neuter 35-24-05010-083 1111
3Fan Blade 37-24-01010-001 1111
4Fan Motor 35-24-90000-001 1111
5Mesh-Panel (securing) 35-08-02000-001 3333
6Rear Post (painted) 35-24-05050-081 1111
7Top Cover (painted) 35-24-05080-083 1111
8Side Panel (painted) 35-24-05060-081 1111
9Service Cover 35-24-05140-001 1111
10 Compressor Blanket 35-05-00190-001 1111
11 Motor Mounting Bracket (Painted) 35-24-05090-081 1111
12 Partition (Asm with foam seal) 37-24-08130-001 1111
44 Wiring Diagram (C/O) 35-24-00100-003 1-- 1--
44 Wiring Diagram (H/P) 35-24-00120-003 -- 1-- 1
45 Mounting Bracket Reinforced 37-24-05010-081 2222
-----REFRIGERANT ASSEMBLY-----
13 Base Pan Asm. (1-48 Frame) 35-24-08010-084 1 1 -- --
Base Pan Asm. (Bristol) 35-24-08010-081 -- -- 1 1
(include base pan and mounting
legs - painted)
14 Service Valve Plate (painted) 35-24-05100-083 1111
15a 3-Way Service Valve, 5/8" 37-24-06010-003 1111
15b 2-Way Service Valve, 3/8" 37-24-06020-002 1111
MODEL NUMBER
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
B8

E
E
E
E
1
H
1
H
F
F
F
F
C
C
C
C
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
G
G
G
G
MODEL NUMBER
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
-----REFRIGERANT ASSEMBLY(Cont')-----
16 Capillary Tube, 0.064" ID x 13" S0-02-C0002-N14 1111
17 Condenser Assembly, Inner (14FPI) 35-24-08020-002 1111
18 Condenser Assembly, Outer (14FPI) 35-24-08030-002 1111
19 Plastic Coil Protection Mesh 37-24-01020-001 1111
20 Compressor Kit '( with accessories) 50-16-0114N-001 1 1 -- --
Compressor Kit '( with accessories) 50-16-0115N-001 -- -- 1 1
24 Reversing Valve 37-03-08190-001 -- 1-- 1
25 Crankcase Heater 35-11-00340-009 -- 1-- --
Crankcase Heater 35-11-00340-010 -- -- -- 1
47 Check Valve 36-08-00580-001 -- 1-- 1
51 Overload Protect (DB35-00011C) 35-05-00620-001 1 1 - -
70 Filter-Drier 37-01-05010-001 1-1-
70 Filter-Drier 37-24-06110-001 -1-1
NI Strainer 88-60-00220-007 1111
-----ELECTRICAL ASSEMBLY-----
26 Terminal Block, 3 Pole 35-03-00570-001 1-- 1--
Terminal Block, 5 Pole 35-03-00580-001 -- 1-- 1
27 Control Box 35-24-05040-001 1111
28 Fan Motor Capacitor, 3uF 16-05-00750-002 1111
29 Compressor Capacitor, 40uF/440V 16-05-00730-132 1111
30 Strap, Capacitor 35-05-00240-001 1111
31 Start Assist 16-06-03480-001 1111
32 Strain Relief (Multi Usage Type) 35-03-25060-001 2222
33 Thermostat-Bimetal 11-23-03950-001 -- 1-- 1
B9

E
E
E
E
1
H
1
H
F
F
F
F
C
C
C
C
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
G
G
G
G
MODEL NUMBER
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
-----PACKAGING PARTS-----
34 Carton,Neuter 35-24-00070-N01 1111
35 EPS Pad, Top Left 35-24-00030-001 1111
36 EPS Pad, Top Right 35-24-00040-001 1111
37 EPS Tie-bar 35-08-02060-001 1111
38 EPS Side Post 35-24-00020-001 2222
39 EPS Side Pad 35-24-00050-001 1111
40 EPS Bottom Pad 35-24-00060-002 1111
41 Carton Box Base 35-24-00080-001 1111
42 Drain Adapter Kit 35-08-00820-001 1111
(include drain adapter, gasket)
43 Rubber Damper Feet 35-24-00010-001 4444
66 Plastic Bag 35-08-00540-001 1111
B10

SECTION C: INSTALLATION