Fountain EM5000 Administrator Guide

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INDUSTRIAL - AQUEOUS PARTS CLEANER
EM5000
I. Introduction
A. Manufacturer’s Statement
This manual will provide you with important information about the Aqueous Parts Cleaners and will
instruct youon how to use this equipment in a safe manner.
The information contained in this manual is necessary for the safe, proper setup and operation of
your Aqueous Parts Cleaner.
Keep this manual, along with the Material Safety Data Sheets (MSDS) for the solution in use, within
easy reach of the operator of this parts cleaner.
The equipment described in this manual is subject to change. The manufacturer reserves the right to
change equipment at any time as part of normal product improvement. Some improvements may
have been made after this manual was printed. For the latest information on your equipment, contact
the manufacturer.
B. General Information
CAUTION
READ AND UNDERSTAND ALL LABELS, MSDS, AND
THIS INSTRUCTION MANUAL BEFORE USE.
The Industrial Aqueous Parts Cleaner is an economical, safe, and innovative system designed to
clean parts, using an aqueous based solution. Aqueous solutions, when used to clean grease and oil,
must be disposed of properly. Consult your local environmental management agency for additional
guidance and other potentially hazardous materials compliance requirements.
Install your parts cleaner on a flat, level surface in an area provided with adequate ventilation. Avoid
repeated or prolonged breathing of vapors. Do NOT use compressed air to dry parts as this may
cause a high concentration of vapors in the immediate area. Local exhaust ventilation should be used
in areas of high vapor concentration. Provisions for determining and maintaining adequate ventilation
are the responsibilityof the operator.
Make sure the parts cleaner is connected to a properly grounded power source. Check serial plate for
power requirements.
Do NOT allow the parts cleaner to operate unattended.
OPERATION & INSTRUCTION MANUAL

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II. Safety Instructions and Information
Complete safety in use is dependent upon proper use and handling of the parts cleaner in your
workplace.
It is important that you follow the instructions provided in this manual. If you fail to read, understand,
and follow all of the procedures in this manual, you may cause or suffer personal injury.
DO NOT OPERATE ELECTRICAL EQUIPMENT INSIDE OF PARTS CLEANER.
CAUTION
USE ONLY WATER-BASED CLEANING SOLUTIONS
DO NOT USE MINERAL SPIRITS
This equipment is designed for use only with Aqueous Based Solutions. Do NOT add any other
chemicals to the cleaning agent including, but not limited to, kerosene, fuel oil, gasoline, or
chlorinated solutions. The use of anyother solutions could potentiallycause a hazardous condition.
CAUTION
DO NOT ALLOW HEATERTO OPERATE UNATTENDED FOR
LONG PERIODS, SUCH AS EVENINGS OR WEEKENDS.
Avoid contact witheyes or skin. Wear protective eyewear, gloves, and clothing.
Operation should be conducted in a manner, which prevents splashing, or spillage. Any spills should
be promptly and properly cleaned up. Soak up all spills with absorbent material. Remove and dispose
of all soaked material in accordance with regulatory requirements.
This unit is NOT intended for outdoor operation.
Do NOT leave solution-soaked rags in parts cleaner or in uncovered containers.
Do NOTobstruct the cover. It is designed to close automatically in the event of a fire. The safety link
and cover closing mechanism must be intact. Do NOT substitute with any other type of cover
positioning device. Do NOT leave large objects in the parts cleaner or hang anything on the cover
that could prevent the cover from closing in the event of a fire.
Do NOT place heavy objects on edges or front of sink. Although this parts cleaner is designed to be
stable, uneven weight distributioncould cause a hazardous condition.
Do NOT contaminate cleaning solutions withgasoline, alcoholor flammable liquids.
When cleaning carburetors or other fuel supplying components: remove all gasoline into a proper
disposal container before placing the component into the parts cleaner.
Do NOT spray aerosols into or around this machine. Install the equipment in an area away from heat,
sparks, and open flame. Never put hot parts into the solution.
Do NOT use compressed air to dry parts. Be sure parts, especially brake parts, are completely dry
prior to reassembly.
Turn unit "OFF" and close lid when equipment is not in use. This will reduce evaporation.

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A. Important Safety Instructions
1. Read all instructions.
2. Care must be taken as burns canoccur from touching hot parts.
3. Do not operate equipment with a damaged cord or if the equipment has been dropped or
damaged –until it has beenexamined bya qualified service person.
4. If an extension cord is necessary, a cord with a current rating equal to or more than that of the
equipment should be used. Cords rated for less current than the equipment may overheat. Care
should be taken to arrange the cord so that it will not be tripped over or pulled.
5. Always unplug equipment from electrical outlet when not in use. Never use the cord to pull the
plug from the outlet. Grasp plug and pull to disconnect.
6. To reduce the risk of fire, do NOT operate equipment in the vicinity of open containers of
flammable liquids (gasoline).
7. To reduce the risk of electric shock, do NOT use on wet surfaces or expose to rain.
8. Use only as described in this manual. Use only manufacturer’s recommended attachments.
9. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses,
they are not safetyglasses.
10.Do NOToperate anyelectrical equipment inside sink or vat.
11.Do NOT use light bulbs rated over 40 watts.
12.Do NOT smoke, eat or drink in the work area.
13.Do NOT modify these machines.
14.Do NOT operate this unit in any manner that will cause splashing or cause mist to form.
15.Use only aqueous solution.
16.Adjust flexible nozzle or flow-thrubrush so solution is directed to inside the sink only.
17.On the Control box, set the breaker switches to OFF before plugging in unit.
18.In anyemergency, turnoff the unit.
19.These parts washers employ a safety feature called a fusible link that holds the cover open during
use. Do NOT modify, alter, or obstruct the operationof the fusible link.
20.Keep cover closed whenever unit is not in use.
21.Do NOT remove fluid from this equipment or it may cause malfunctionor unsafe conditions.
SAVE THESE INSTRUCTIONS

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B. Service
Call your representative should your parts cleaner need service and always unplug unit when
servicing.
Inspect and keep in good working order the power cord and all electrical components. If components
show signs of damage or wear replace immediately. All work should be done by a trained technician.
Do NOT replace pump before unplugging unit and letting it completelycool down.
Do NOT replace fusible link with any other device to hold lid up. If fusible link should fail, for any
reason, call your representative immediately.
C. Fire
This equipment is designed for use only with Aqueous Based Solutions. Do NOT add any other
chemicals to the cleaning agent including, but not limited to, kerosene, fuel oil, gasoline, or
chlorinated solutions. The use of anyother solutions could potentiallycause a hazardous condition.
Maintainthe liquid level within the indicated operating range.
For your protection, a fusible link automatically closes the cover of the parts cleaner in the event that
a fire occurs in the sink work area. The closed cover contains and smothers the fire inside the sink.
Do NOT leave large objects in the parts cleaner or hang anything on the cover that could prevent it
from closing in the event of a fire. Do NOT replace fusible link withany other device to hold cover up.
IN CASE OF FIRE: Use a Type ABC or Type BC fire extinguisher. Do NOT use water. Contact
your local fire department.
IN AN EMERGENCY, UNPLUG THE ELECTRICAL SUPPLY TO THE UNIT.
D. First Aid (Medical instructions)
Please note that these First Aid Precautions are for uncontaminated cleaning solutions only. Once the
solution has been contaminated (i.e. with oil, grease, antifreeze, etc.), safety precautions should be
adjusted according to the type of contaminant.
1. EYES: Contact may cause slight to moderate irritation. For direct contact, flush eyes with
water for 10-15 minutes or until the material has been removed; be sure to remove contact
lenses, if present, and to lift the upper and lower lids during rinsing. If irritation from
vapors or mists develops, move victim into fresh air. Get medical attention if irritation
persists.
2. SKIN: Prolonged or repeated contact tends to remove skin oils, possibly leading to dermatitis.
Wash skin with soap and water. Remove contaminated clothing, rinse shoes and launder
clothing before reuse. If irritation or pain develops or persists, seek medical attention.
3. INHALATION (Breathing): Prolonged exposure to concentrate-mist or vapor may cause mild
irritation of nasal passages or throat. Remove to fresh air immediately. Do not leave victim
unattended. Get medical attention if irritation persists.

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4. INGESTION (Swallowing): (Uncontaminated cleaning solution) Drink 4 to 8 ounces of water
and seek medical attention. DO NOTinduce vomiting.
E. Environmental
1. Avoid spilling solution. Spilled solution can create slippery conditions, clean it up immediately.
Close off area to traffic. Wear appropriate personal protective equipment to prevent eye and skin
contact. Consult the Material SafetyData Sheet for instructions on clean up and disposal.
2. Contain leaks promptly. Notify local environmental authorities if necessary.
3. Aqueous solutions, when used to clean grease and oil, must be disposed of properly.
Consult your local environmental management agency for additional guidance and other
potentially hazardous materials compliance requirements.
4. For further information consult the Material Safety Data Sheet provided by the solution
supplier.
III. Installation
1. Position reservoir ona hard, level surface in a well-ventilated area.
2. Remove the carton and open the tank cover. Remove the small parts bag from inside the tank.
Inspect for damage.
3. Mount the upper tank onto the reservoir. Secure with the
thumb screw provided.
4. Mount the switch box onto the side of the upper tank.
Secure with the thumb screws provided.
5. Connect the cam couplers on the back of the tank
betweenthe filter assemblyand the pump.
8. Fill solution reservoir to the correct level. This equipment is
designed for use only with Aqueous Based Solutions. Do
NOT add any other chemicals to the cleaning agent
including, but not limited to, kerosene, fuel oil, gasoline, or
chlorinated solutions. The use of any other solutions could
potentially cause a hazardous condition.
Capacity Model KT5000 = 30-35 gal. (113.6-132.5 L.)
Low Level = 27 gal. (102.2 L.)
9. Plug the power cord into a properly grounded power source. Check serial plate for power
requirements. Power Requirements = 15 amp, 115 volt, 60 Hz

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10. For units with Bio Pump, plug the power cord into a properly grounded power source.
Power Requirements = 15 amp, 115 volt, 60 Hz
IV. Operation
This unit has an automatic low-fluid control sensor. Unit operates on 30-35 gallons (113.6-132.5 L.) or
more of fluid. When the fluid level decreases to 27 gallons (102.2 L.), pump will shut off. When this
occurs, add 5-7 gallons (18.9-26.5 L.) of fluid to machine to reset low fluid control sensor. This will
reactivate the pump.
Thermostat is “PRESET” do NOT adjust. Higher temperature could cause damage to skin.
There are two valves used for controlling fluid flow.
1. The spigot valve controls fluid flow to the spigot.
2. The brush valve controls fluid flow to the brush assembly.
V. Cleaning
1. Turn OFF heater and pump, let cool.
2. Direct spigot into proper storage container.
3. Turn ON pump and liquid level bypass switch, located on rear control box.
4. Pump all fluid from base and dispose of in accordance with applicable local regulations.
5. Turnpump and liquid levelbypass switch OFF and unplug unit.
6. Remove stainless steel panel on right hand side of tank basin.
7. Cleanexcess residue from the bottom of the base.
8. Clean the scale off the heater element with a wire brush. Make sure the thermostat bulb is free
from scale.
9. Refill unit.
10.Reinstall stainless steel panel removed instep #6.
11.Plug cord in and turn ON both the heater and pump, make sure that the liquid level bypass switch
is OFF.
VI. Parts Breakdown
1 FLO-THRUBRUSH........................................................................................................................8169
2 FLEX HOSE....................................................................................................................................13-10164-01

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3 VALVE............................................................................................................................................13-10164-02
4 FILTER, STRAINER.......................................................................................................................8135
5 STRAINER, GRATE METAL...........................................................................................................8136
6 FILTER MOUNT .............................................................................................................................04826
7 FILTERADAPTER..........................................................................................................................62002
8 FILTER, 50MIC CANISTER............................................................................................................MLF4850
9 FUSIBLELINK................................................................................................................................01178
10 DOOR CLOSURE...........................................................................................................................02-10698-250
11 KNOB, THREADED……………………………………………………………………………………….15-10238
12 WASHER…………………………………………………………………………………………………...30038
13 KNOB, THUMB…………………………………………………………………………………………….15-10249
14 COUPLER, CAM…………………………………………………………………………………………..16-10204
15 COUPLER, CAM MALE…………………………………………………………………………………..16-10203
16 CONTROL MODULE COMPLETE………………………………………………………………………61337-01
17 SWITCH ROCKER .........................................................................................................................62262
18 THERMOSTAT...............................................................................................................................12-10149
19 TOGGLE SWITCH..........................................................................................................................12-10147
20 POWER CORD...............................................................................................................................05083
21 HEATER.........................................................................................................................................12-10208
22 PUMP115V....................................................................................................................................04727
23 LIQUIDLEVEL SENSOR................................................................................................................16-10211
24 CORD ASSEMBLY (BETWEEN CONTROL AND SWITCH BOX)…………………………………..61338
25 PUMP, 115V BIO (AERATOR) OPTION………………………………………………………………..02-10306
WIRING DIAGRAM

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CONTROL MODULE
17
18
19
20
21
22
23
24

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VII. TROUBLESHOOTING
A. Machine does not operate:
1. Make sure the parts cleaner is connected to electric power or air supply.
2. Check for incoming power. Check serial plate for power requirements.
3. On electric units: check reset button on GFCI cord to make sure it is not tripped. On air units: an
increase in air supply may be required.
B. Cleaning fluid not to temperature:
1. Check to make sure heater switch is turned “ON”.
2. Check fluid levelin tank.
3. Check to see if hightemperature reset is tripped.
C. Little or no fluid flow thru the flow-thru brush:
1. Turn pump switch “ON” or increase air pressure.
2. Check the fluid level in the tank.
3. Check pump intake for obstructions.
MACHINE NOT
FUNCTIONING
PROPERLY WHAT DOES
NOT WORK?
IS THE
SWITCH ON?
PUMP
IS THE FLUID LEVEL
HIGH ENOUGH TO
SUBMERGE THE
PUMP?
YES
TURN ON THE
SWITCH
NO
ADD FLUID
NO
IS THE FILTER
SCREEN ON THE
PUMP CLOGGED?
YES
CLEAR THE
SCREEN
YES
ARE THE
SWITCHES
ON?
PUMP
&
HEATE
R
TURN ON THE
SWITCHES
NO
IS THE MACHINE
PLUGGED IN TO A
GROUNDED
OUTLET?
YES
PLUG IN THE
MACHINE
NO
IS THERE
POWER TO THE
RECEPTACLE?
YES
APPLY POWER AND
RESET GFCI CORD
NO
IS THE RESET ON
THE GFCI CORD
TRIPPED?
YES
PRESS THE RESET
BUTTON ON THE GFCI
CORD
YES
REPLACE THE
GFCI CORD
IS THE FLUID
TEMPERATURE
ABOVE 120 OR
BELOW 100?
HEATE
R
REPLACE THE
THERMOSTAT
ABOVE
IS THE HEATER
SWITCH ON?
BELOW
TURN ON THE
SWITCH
NO
NO
IS THE HIGH
TEMPERATURE
RESET TRIPPED?
YES
WAS THE FLUID
OVER 120 DEGREES
AT ONE TIME
YES
YES
PRESS THE HIGH
TEMPERATURE
RESET BUTTON
NO
ARE ALL THE
WIRES IN THE
CONTROL BOX
HOOKED UP?
NO
PLUG IN THE
WIRES
NO
REPLACE THE
HEATER
YES
ARE THE VALVES
FOR THE BRUSH
AND SPIGOT OPEN?
NO
OPEN THE
VALVES
NO
CHANGE THE
PUMP
YES

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LIM ITED WARRANTY AND LIM ITATION OF REM EDIES AND DISCLAIMER. (1)Fountain Industries, LLC “Fountain” warrants the
Equipment to be free from defects in material and manufacture and to conform to specifications for the Equipment at the time of shipment.This
warranty is applicable only if the Equipment is installed, operated and maintained in accordance with factory recommendations and procedures,
including, but not limited to, the use of Fountain’s approved solutions or accessories. If any Equipment fails to conform to the specifications or
samples or any defect in material or manufacture appears within twelve (12) months from the date of initial purchase by end user Fountain’s entire
liability, and Customer's or end user’s exclusive remedy, shall be, to either repair or replace such defective Equipment, at Fountain’s option, within a
reasonable time after written notification thereof and return of the defective Equipment to Fountain.
(2) THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO,
THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ANY
IMPLIED WARRANTY ARISING OUT OF COURSE OF DEALING OROF PERFORMANCE, CUSTOM OR USAGE OF TRADE EXCEPT
OF TITLE AND AGAINST PATENT INFRINGEMENT.
(3) LIMITATION OF LIABILITIES; TIME LIMIT FOR FILING ACTION. NEITHER PARTY SHALL UNDER ANY CIRCUMSTANCES BE
LIABLE TO EACH OTHER FOR DAMAGESOF ANY KIND, INCLUDING, WITHOUT LIMITATION, DIRECT, INDIRECT, INCIDENTAL,
SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS, REVENUE OR BUSINESS)
RESULTING FROM OR IN ANY WAY RELATED TO THE EQUIPMENT, ANY OF CUSTOMER'SPURCHASE ORDERS, THESE TERMS
AND CONDITIONS ORTHE TERMINATION OR NONRENEWAL THEREOF.
FOUNTAIN’S LIABILITY ON ANY CLAIM OF ANY KIND (INCLUDING NEGLIGENCE) FOR ANY LOSS OR DAMAGE ARISING OUT
OF OR RESULTING FROM THIS AGREEMENT, OR FROM THE PROFORMANCE OR BREACH THEREOF, ORFROM THE EQUIPMENT
FURNISHED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE SPECIFIC EQUIPMENT WHICH GIVES RISE TO THE
CLAIM. ALL SUCH LIABILITY SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD AS STATED HEREIN.
These limitations apply regardless of whether such damages are sought based on breach of contract, negligence, strict liability in tort or any other
legal theory.
(4) Any action for breach of warranty or any other obligation under these Terms and Conditions must be commenced within one (1) year from the
purported date of breach.
(5) Each limitation on liability or remedy set forth inthese Terms and Conditions is independent of any other limitation or if they are otherwise held
to be unenforceable, that shall not affect the validity of any other such limitation or remedy.
Fountain assumes no liability for any claims for injury or damages to persons orproperty arisingfrom any chemical manufactured by Customers or
by any third party vendors for use in any Fountain’s equipment.
Terms or conditions contained in any Customer purchase order or similar document that in any manner purport to alter, modify, change, or suspend
these terms shall be deemed excluded from such purchase order and expressly waived by the Customer.
This limited warranty does not cover or include any consumable/wearable products, such as filters or brushes, associated with such equipment.
Fountain assumes no liability for any unauthorized modifications carried out to the equipment not strictly recommended by the factory procedures or
recommendations.
This limited warranty is not transferable, and does not cover any general equipment maintenance, demonstration, installation, routine servicing,
calibration or customization of any equipment.
No person is authorized to alter or extend this limited warranty unless made in writingand signed by an authorized officer of Fountain.
DOC#: 303-002 REV: G UPDATED: 2/1/16