Franklin Fueling Systems INCON S940 Operating instructions

S940
Sensor Alarm Console
Installation and Operation Guide
Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA
Tel: [phone] • 800 225 9787 • Fax: [phone] • www.franklinfueling.com

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Copyright ©2008 by Franklin Fueling Systems (FFS). No part of this publication may be reproduced in any form without the prior written consent of FFS.
All rights reserved.
Notice
Franklin Fueling Systems (FFS) reserves the right to change this document and specications at any time without notice.
FFS makes no expressed or implied warranty with regard to the contents of this manual. FFS assumes no liability for
errors or omissions, or for any damages, direct or consequential, that may result from the use of this document or the
equipment that it describes.
Trademarks
FFS, TS-5 Series®,System Sentinel®, SCALD®, Brite®, BriteBox®, BriteBus®, and BriteSensors® are registered trademarks
of Intelligent Controls. All brand and product names are trademarks or registered trademarks of their respective
companies.
Inspection of Materials
Visually inspect all components for defects or damage prior to installation. If any defect or damage is found, do not use the
product and contact FFS for further assistance.
Return Shipping Charges
FFS will not accept shipments of returned products without a Return Goods Authorization (RGA) number. RGAs are
obtained by contacting FFS’s Technical Service Division — NO RGAs will be given without the unit’s serial number(s).
Returned material remains the property of the buyer until replaced or repaired.
Under Warranty
FFS will pay all freight and insurance charges for all “Under-Warranty” RGAs.
Non-Warranty
It is the buyer’s responsibility to prepay all freight and insurance charges for “Non-Warranty” RGAs.
Refer to the Warranty document FFS-0079.
Contacting Franklin Fueling Systems (FFS)
Please feel free to contact us by mail at:
Franklin Fueling Systems
3760 Marsh Rd.
Madison, WI 53718 USA
Or contact us by phone, fax or e-mail:
Tel: [phone] E-mail: [email protected]
Fax: [phone] [email protected]
Tel: US & Canada 1 800 225 9787
Tel: México 001 800 738 7610
Tel: Europa [phone]
Ofce Hours: 8am to 5pm CST - Monday through Friday
Please visit our web site at www.franklinfueling.com
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Contents
Important Safety Messages ....................................................................................................... 1
Introduction ...................................................................................................................................2
Product Description .....................................................................................................................2
Installation ......................................................................................................................................2
Operation ........................................................................................................................................3
Programming .................................................................................................................................3
Control Drawing ............................................................................................................................ 4
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1
Important Safety Messages
INCON equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel
fuel. Installing or working on this equipment means working in an environment in which these highly ammable liquids
may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions
and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working
on this, or any other related, equipment.
As you read this guide, please be aware of the following symbols and their meanings:
This symbol identies a warning. A warning sign will appear in the text of this document when a potentially
hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous
situation may involve the possibility of severe bodily harm or even death.
This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous
environmental situation may arise if the instructions that follow are not adhered to closely. A potentially
hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm
the environment.
This symbol identies an electrical danger. An electrical danger sign will appear in the text of this document
when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that
follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution,
severe bodily harm, or even death.
Warning
Danger
Caution
Follow all applicable codes governing the installation and servicing of this product and the
entire system. Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and any related equipment. A potentially lethal electrical shock hazard and the
possibility of an explosion or re from a spark can result if the electrical circuit breakers are
accidentally turned on during installation or servicing.
Follow all federal, state and local laws governing the installation of this product and its associated
systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire
Protection Association. Failure to follow these codes could result in severe injury, death, serious
property damage and/or environmental contamination.
When the Alarm Console is used to monitor tanks containing gasoline or other ammable
substances, you may create an explosion hazard if you do not carefully follow the requirements in
this manual.
All wiring must enter the console’s enclosure through the designated knockouts. An explosion
hazard may result if other openings are used. All wiring from sensors to the console must be run in
conduit separate from all other wiring. Failure to do so will create an explosion hazard.
Warning
Warning
Warning
Warning

2
Introduction
This manual contains installation instructions for the
INCON S940 Alarm Console.
Please carefully read this entire manual. Failure to
follow the instructions in this manual may result in faulty
operation, equipment damage, injury or death.
This equipment should only be serviced by an FFS-
certied technician.
Product Description
The 4-channel Alarm console is a stand-alone unit that
monitors 4 intrinsically safe sensor contact closures and
provides a visual and audible alarm should one of the
normally closed contacts become open.
The unit also provides 2 SPDT dry relay contacts that can
be set to activate upon an alarm condition.
The S940 is typically used to monitor sumps, overll or
spill-containment areas.
Specications
Console Specications
Input Line Voltage: 100-240 VAC + / - 10%, 50 / 60 Hz, 15W max
Input power fuse
rating
1A, 250 VAC, time delay
Operating
temperature
-25º C (-13º F) to +60º C (+140º F)
Enclosure NEMA 4, indoor / outdoor *
(Non-hazardous locations only)
Dimensions 6" X 6" x 4" (15.2 cm x 15.2 cm x 10.2 cm)
Relay contact rating 10A, 240VAC maximum (non-fused)
Conduits Two NPT, ½"
Intrinsic safety Class I, Div 1, Group D
* For outdoor use application, listed Type 4X conduit hubs
must be used.
Note: For power supply connection, use wires rated at
least 90 ºC (194 ºF).
Installation
Mounting
To mount the unit to the wall, rst attach the included
mounting tabs to the box (gure 1) and then attach it to
the wall.
Figure 1: Box Mounting Tab
Power Supply Wiring
NOTE: The S940 Alarm Console is set to operate with
between 100 to 240 VAC, 50 / 60 Hz. No setup is required.
The Alarm Console must be connected to a dedicated circuit
breaker, at the service panel, not exceeding 15 Amps.
To access wiring and programming, remove the 4 corner
phillips-head screws on the faceplate and pull the
faceplate straight out by holding the two faceplate knobs.
Electrical Hazard! Disconnect main
power to the console before removing
the faceplate.
INTRINSICALLY
Rigid Conduit
Shown with wiring
shield cover removed
110/220 VAC
AC power
INTRINSICALLY SAFE WIRING ONLY
SAFE AREA
Relay
Connections
Power Supply
Terminals
Neutral Line
Ground
Earth Ground
Wiring from
Approved
FFS Senso
r
Figure 2: Installation Wiring

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1. Connect the right ground terminal to the earth
ground bus at the service panel. Use #14 AWG
copper conductor wire.
2. Connect the left ground terminal to the metal rigid
conduit used to feed service panel wiring with #14
AWG copper conductor wire.
3. Connect power wires to the appropriate terminals
on the power supply terminal strip: Ground, Line,
Neutral, Earth Ground.
Sensor Wiring
All sensor wiring is to be intrinsically
safe and run into the right side of
the wiring bay and be fully contained
within the intrinsically safe wiring
compartment. When replacing
the faceplate, make sure no wires
are pinched under the faceplate
compartment divider.
1. Remove the wire jumper from each contact input
that you plan to use.
2. Wire each normally closed sensor to the
appropriate terminals.
Note: Only the following FFS sensors can be used with
the S940 console:
• TSP-ULS Universal Liquid Sensor
• TSP-HLS High Level Sensor
• TSP-UHS Universal Hydrostatic Sensor
• TSP-HFS Horizontal Float Switch Sensor
Using other sensors will violate the warranty.
Note: Sensors must be 3rd party or simple apparatus.
Relay Wiring
1. Wire the device to the relay terminal strip in
accordance with the instructions furnished by the
manufacturer of the device.
2. Observe the relays for terminal layout and
voltage / current limits (10A @ 240 VAC).
Operation
When the contact input senses an open condition the
corresponding red alarm LED will light and the annunciator
will sound, and if a relay has been programmed it will
change states.
The annunciator can be silenced by pressing the
silence / test button. It will continue to sound until this
button is pressed, even if the actual alarm condition clears.
The alarm LED (and relay if programmed) will turn off
when the alarm condition clears.
If there is no alarm condition, and the alarm reset button
is pressed, the audible alarm will sound and the relays will
activate. Press again to silence and turn off the relays.
Programming
The settings for the DIP switches in gure 3 determine
which output relay is triggered in response to particular
sensor inputs and the type of audible alarm transmitted.
Relay 1 Activation and Sensor Assignment
DIP
Switch
Switch
Position Affected Sensor
1On Sensor 1 triggers Relay 1
2On Sensor 2 triggers Relay 1
3 On Sensor 3 triggers Relay 1
4On Sensor 4 triggers Relay 1
Relay 2 Activation and Sensor Assignment
DIP
Switch
Switch
Position Affected Sensor
5On Sensor 1 triggers Relay 2
6On Sensor 2 triggers Relay 2
7On Sensor 3 triggers Relay 2
8On Sensor 4 triggers Relay 2
The default position for DIP switches is the Off / Open
position where no relays will be triggered by any sensor.
When assigning a sensor to activate the RELAY 1 (Relay
2), only one of DIP switches 1-4 (5-8) may be set to the
On / Closed position. All other DIP switches in this group
must be set to the Off / Open position.
RELAY 1 Alarm Type: Steady or Single Pulse
DIP
Switch
Switch
Position Alarm Type
9On Single Pulse Alarm - RELAY 1
9Off Steady Alarm - RELAY 1
RELAY 2 Alarm Type: Steady or Single Pulse
DIP
Switch
Switch
Position Alarm Type
10 On Single Pulse Alarm - RELAY 2
10 Off Steady Alarm - RELAY 2
Figure 3: DIP Switch Location
Warning
DIP Switches
4
1 2 3 5 687 9 10
Relay 1 Relay 2

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Control Drawing

©2012 FFS 000-2147 Rev. C