gefran KFM05a User manual

Art.-Nr.: 918 111e Rev: 09 / 14
Technical subjects to change without notice
Asynchronous Positioning Motor
Software V 42.xx
with integrated frequency inverter
Sinusmotor Drive
SIEI-AREG GmbH
and optional keypad
KFM05a
.... Instruction Manual

CERTIFICATE
The Certification Body
of TÜV SÜD Management Service GmbH
certifies that
SIEI-AREG GmbH
Gottlieb-Daimler-Str. 17/3
74385 Pleidelsheim
Germany
has established and applies
a Quality Management System for
Development, Production and Marketing of
Electronically Controlled Drive Systems.
An audit was performed, Report No. 70013772
Proof has been furnished that the requirements
according to
ISO 9001:2008
are fulfilled. The certificate is valid from 2013-08-28 until 2016-08-27.
Certificate Registration No. 12 100 20483 TMS
Product Compliance Management
Munich, 2013-08-08

About this Manual
Attention!
Before installation, connection, commissioning and using of the KFM05a read and observe carefully
this manual.
Especially the chapter about safety should be read with attention and the advices in it should be
considered.
Please keep this manual in a safe place in which it is at disposal for the technical staff during the
entire lifecycle of this product.
SIEI-AREG GmbH is not responsible for eventual damages caused by mistakes in this manual.
The information held in this manual may be modified without notice and SIEI-AREG GmbH will not be
responsible for changes that may occur in the future.
Without written consent of SIEI-AREG GmbH it is not allowed to reproduce any part of this manual in any
form or by any means (including recording and photocopying).
Software for the KFM05a:
This manual is updated according to KFM05a-Software-Version V42.xx (KFMa42.xx). Variations of the
number replacing “x” have no influence on this manual.
Functionality of the KFM05a:
Up-to-date information about the software are on the CD-ROM in the files LIESMICH.TXT respectively
REDME.TXT.
Copyright:
Distribution or reproduction of this documentation or parts of it is restricted to authorized customers
only. The technical details are provided exclusively for servicing purposes. Duplication is prohibited.
All rights reserved.
Misuse will be prosecuted!
The information provided herein is only provided for product description and cannot be taken as an insured
property in the legal sense.
Thank you for purchasing this GEFRAN-product.
We are always pleased to receive your suggestions to improve the KFM05a and this manual at
More information can be found at www.sieiareg.de.
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 3 von 60
Rev. 09/14

Page without content
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 4 von 60
Rev. 09/14

Content
About this Manual ........................................................................................................................... 3
General Safety notes ...................................................................................................................... 8
1. General ..................................................................................................................................... 10
1.1 Applications ......................................................................................................................... 10
1.2 Technics of the KFM05a ...................................................................................................... 10
2. Technical Data .......................................................................................................................... 11
2.1 Datasheet ............................................................................................................................ 11
2.2 Speed- / Torque Characteristics .......................................................................................... 12
2.3 Mechanical Load of the Motor Shaft .................................................................................... 12
2.4 Motor Dimension ................................................................................................................. 13
2.5 Order number for KFM05a ................................................................................................... 14
2.5.1 Code definition .............................................................................................................. 14
2.5.2 Additional ordering information: ..................................................................................... 15
2.5.3 Name plate ................................................................................................................... 15
2.6 Housing ............................................................................................................................... 16
2.6.0 Standard housing with IP54 metric screwing ................................................................. 16
2.6.1 Standard connector housing with IP54 light plastic bushing .......................................... 16
2.6.2 IP65 metric screwing without shaft sealing .................................................................... 16
2.6.3 Housing with IP54 heavy metal bushing connectors...................................................... 17
2.6.4 Housing with D-Sub 9 connector on the right side IP20 ................................................. 17
2.6.5 Housing with cable inlets IP20 ...................................................................................... 17
2.6.6 IP54 metric screwing with fieldbus via M12 ................................................................... 18
2.6.7 Housing closed, connection made by client ................................................................... 18
2.6.8 Housing extension for options ....................................................................................... 18
2.6.9 Housing customized according to drawing .................................................................... 18
2.7 Mounting Hints .................................................................................................................... 19
2.8 Options ................................................................................................................................ 20
2.8.1 Option Brake ................................................................................................................. 20
2.8.2 Option Safety relay........................................................................................................ 20
2.8.3 Option additional 24V power supply .............................................................................. 21
2.8.5 Option analog output ..................................................................................................... 21
2.8.6 Option fieldbus .............................................................................................................. 21
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 5 von 60
Rev. 09/14

3. Connections Display- an Controller-Elements ........................................................................... 22
3.1 Overview of the Terminals (controller version 3) .................................................................. 22
3.1.1 Mains Connection X12 .................................................................................................. 23
3.1.2 Fuse F1 ......................................................................................................................... 23
3.1.3 Terminal X7 .................................................................................................................. 23
3.1.3 Terminal X7 .................................................................................................................. 24
3.1.4 Terminal X6 .................................................................................................................. 25
3.1.5 Jumper ST3 .................................................................................................................. 26
3.1.6 LED ............................................................................................................................... 26
3.1.7 DIP-Switch .................................................................................................................... 26
3.1.8 D-Sub 9 connector X18 (ST3) ....................................................................................... 27
3.1.9 Option holding brake terminal X4 .................................................................................. 28
3.1.10 Option analog output terminal X5 ................................................................................ 28
3.1.11 Option Keypad terminal X11 (connector ST4) ............................................................. 28
3.1.12 Option fieldbus terminal X ........................................................................................... 29
3.1.13 Recommended connection terminal ............................................................................ 29
3. 2 Overview of the plugs (Light version) .................................................................................. 30
3.2.1 Mains connection ST 1 .................................................................................................. 30
3.2.2 Control connection ST2 digital signals........................................................................... 30
3.2.3 RS 232 connection ST 3 ............................................................................................... 31
3.2.4 Optional Keypad connection ST4 .................................................................................. 31
3.2.5 Control connection ST5 analog signals ......................................................................... 31
3.2.6 Status LED .................................................................................................................... 32
3.2.7 Brass bolt M6 ST6......................................................................................................... 32
3.2.8 Cable Clance M12 ........................................................................................................ 32
3.2.9 Connection advice light version ..................................................................................... 32
3.3 General overview on the connectors in the heavy version ................................................... 33
3.3.1 Mains connection ST 1 .................................................................................................. 33
3.3.2 Control connection ST2 ................................................................................................. 33
3.3.3 RS 232 connection ST 3 ............................................................................................... 34
3.3.4 Optional Keypad connection ST4 .................................................................................. 34
3.3.5 Status-LED ................................................................................................................... 34
3.3.6 Brass bolt M6 ST6......................................................................................................... 34
3.3.7 Cable Clance M12 ........................................................................................................ 34
3.3.8 Option fieldbus connector ST 4 ..................................................................................... 34
3.3.9 Connection advice heavy version .................................................................................. 35
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 6 von 60
Rev. 09/14

4. Description of functions.............................................................................................................36
5. Working with E@syDrive...........................................................................................................37
5.1 Software and installation......................................................................................................37
5.2 Connection and interface.....................................................................................................37
5.3 How to start E@syDrives.....................................................................................................38
5.4 Configurator E@syDrives....................................................................................................40
5.4.1 Help-Text......................................................................................................................41
5.4.2 Motor test on the Diagnosis Page .................................................................................42
5.5 Input functions.....................................................................................................................43
5.6 Position control....................................................................................................................45
5.7 Additional explanations........................................................................................................45
6. Fault Messages and Fault Treatment........................................................................................46
7. Program KFM_LOAD................................................................................................................47
8. Option Keypad.........................................................................................................................48
8.1 Keypad overview.................................................................................................................48
8.2 Controls and display functions.............................................................................................48
8.2.1 Status LED of the Keypad.............................................................................................48
8.2.2 Display of the keypad....................................................................................................49
8.2.3 Keys of the keypad........................................................................................................49
8.2.3.1 Functions of the keys.................................................................................................50
8.3 Operator menu and function................................................................................................51
8.4 Structure of the menu..........................................................................................................52
8.4.1 Monitor (Displayed value) .........................................................................................52
8.4.2 Freq-Steuerung(Setpoint) ............................................................................................53
8.4.3 Kundenmenü (e.g. most important values for the door functions)................................53
8.4.4 Positionierung (positioning)..........................................................................................54
8.4.5 Fehlerspeicher (error memory).....................................................................................54
8.4.6 Datensicherung (data saving)......................................................................................54
Appendix
EC Declaration of Conformity ………...…………………………………………..……………....….. 56
EC Declaration of Incorporation …………………………………………………………..………..…58
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 7 von 60
Rev. 09/14

General Safety notes
Read and observe this technical description before commencing assembly and commissioning
work.
General
Depending on their type of protection power drive-converters can have live, bare, possibly moving
or rotating parts and a hot surface during operation.
There is a risk of death, serious injury or material damage if the required cover is removed
inadmissibly, if the equipment is not used for its intended purpose or if the equipment is installed or
operated incorrectly.
All installation, maintenance and repair work must only carried out by qualified specialist personnel
(observe IEC 60364 resp. CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110
and national accident prevention regulations e.g. BGV A2).
Qualified specialist personnel in the sense of these general notes on safety are persons who are
familiar with installation, assembly, commissioning and operation of this product and possess
qualifications appropriate for their work.
Use as specified
Power drive-converters are designed for installation into electrical systems or machines.
Commissioning (that means the beginning of use as specified) of a built-in drive-converter in a
machine is prohibited until it has been established that the machine or system complies with the
requirements of the EC-directive 2006/42/EG (machine-directive); observe EN 60204.
Commissioning (that means the beginning of use as specified) is permitted only if the latter
complies with the directives on EMC (2004/108/EG).
The drive-converters meet the standards of the low-voltage guideline 2006/95/EG. The harmonized
standards of the series EN 50178 combined with EN 60493-1 and EN 60146 / DIN VDE 0558 are
used for the drive-converters.
The technical data and information on connection conditions are provided on the rating plate and in
this technical description and must be observed under all circumstances.
Transport, Storage
The instructions for transport, storage and proper handling must be observed.
Damage established after delivery must be notified to the transport company immediately. If
necessary, the supplier must also be notified before the damaged inverter is put into operation.
Climatic conditions must be in accordance with EN 50178.
Installation
Installation and cooling must take place in accordance with the instructions in this technical
description.
Protect the power drive-converter against inadmissible conditions. Especially during transport and
handling do not bent components and/or do not change insulation distances. Avoid touching
electronic components and contacts.
The power drive-converter contains components that are sensitive to electrostatic burst and can be
damaged easily in case of inappropriate handling. Do not damage or destroy mechanically
electrical components by dismantling them into their individual components (risk for health and the
environment).
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 8 von 60
Rev. 09/14

General Safety notes
Electrical Connection
When working on a live drive-converter observe the valid national accident prevention regulations
(e.g. BGV A2).
Electrical installation is to be made according to the relevant regulations (e.g. line cross sections,
fuses, PE-connection). Additional notes are in this technical description.
Compliance with the limit values demanded by the EMC legislation is up to of the manufacturer of
the system or machine. Additional information about shielding, grounding, configuration of filters
and cables is also provided in this technical description.
Operation
Systems or machines with built-in power drive-converters need if necessary additional monitoring
and protective devices in accordance with the valid safety regulations, e.g. law of technical
material, accident prevention regulations etc. Alteration of the drive-converters via user software is
allowed. This technical description is to be considered.
Do not touch live parts of the drive-converter immediately after disconnecting from the mains owing
to charged capacitors. Remove the main unit cover only after disconnecting the drive-converter
from the mains and a waiting period of at least 5 minutes (discharging period of the capacitors). In
the event of malfunctions, the discharging period of 5 minutes may be exceeded substantially.
In addition observe the instruction plates on the drive-converter. During operation hold close all
coverings and doors.
Among other things, guarantee presupposes the considering of this technical description.
Maintenance
Observe the documentation of SIEI-AREG especially concerning maintenance. Further information
is in this technical description.
Keep this safety notes and this documentation in a safe place!
SIEI-AREG GmbH cannot make any guarantees relating to the translation.
! Copyright !
Distribution or reproduction of this documentation or parts of it is restricted to authorized
customers only. The technical details are provided exclusively for servicing purposes.
Duplication is prohibited. All rights reserved. Misuse will be prosecuted!
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 9 von 60
Rev. 09/14

1. General
The drive-system KFM05a includes frequency inverter and motor in one unit. In contrast to other
drive systems, where the frequency inverter is installed separate, the KFM05a integrates the
frequency inverter within the motor. In addition there is a sensor for rotor position. This combination
makes the KFM05a a positioning drive in the lower power range.
1.1 Applications
- Linear axis
- Angle positioning
- Handling machines
- Robotics
- Packaging machines
- Assembly lines
- Special-Purpose machines
- Conveyers
- Doors
- Knead machines, dough-working
1.2 Technics of the KFM05a
The 3-phase asynchronous motor, electronics and position sensor form one integrated unit.
Customer orientated control- and positioning possibilities are realized via several field bus
interfaces.
The internal position-encoder resolution is 2048 pulses / revolution.The “stiff characteristic” of the
position control depends on the parameter-setting and can be several pulses.
The program is stored in the FLASH-ROM, so standard software resp. customer specific software
can be loaded resp. changed in a simple way without handling the KFM05a, also by the customer
(it is possible to save the program), because a basic software (boot sector) remains in the
KFM05a.
The program-tool E@syDrive for KFM05a contains modules for parameter-configuration and
loading / saving, loading firmware and a software-oscillograph for motor optimizing and diagnosis.
An RS 232 interface for parameterizing and diagnosis is standard.
Different fieldbus connections are provided in option (CANopen is already available). This is
another component set, not an additional board. With this all functions can be controlled via
fieldbus.
For Hardware-control 5 digital control inputs, 3 digital control outputs (24 V via opto-coupler,
potential free) and 1 relay contact are available. Furthermore, 2 analog inputs are implemented. In
addition, operating and diagnostic states can be displayed via 6 LEDs. A safety relay can be
included as an option for the function "Safe Stop".
The KFM05a requires a single-phase, 230 VAC, 50 Hz power supply. The necessary filters
according to the EMC-guideline are standard equipment.
Optionally, a DC/DC-transformer with additional 24 V supply for fieldbus and electronics is
available. In this case, the internal auxiliary supply is not available.
Another option is the KFM05a with integrated holding brake or emergency stop brake (controlled
by 24 VDC or 230 VAC), the brake relay 30VDC/1A is already on the controller board.
The KFM05A can be delivered in different housings with different connection configurations.
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 10 von 60
Rev. 09/14

2. Technical Data
2.1 Datasheet
Type KFM05a / 180 KFM05a / 310 KFM05a / 510 KFM05a / 500L
Power supply UNetz
Nominal current INetz 1,3 A 2,0 A 3,1 A 3,5 A
Rated Power PN188 W 314 W 512 W 507 W
Motor torque MN1,8 Nm 2,0 Nm 2,8 Nm 1,9 Nm
Rated speed nN 1000 min˙¹ 1500 min˙¹ 1750 min˙¹ 2550 min˙¹
Number of poles p 6 poles 4 poles 4 poles 4 poles
Motor frequency @ PN f 60 Hz 55 Hz 65 Hz 98 Hz
Winding resistance R 23 Ω 9 Ω 5 Ω 6 Ω
Rotor inertia torque J 11,7 kgcm² 7,2 kgcm² 15,6 kgcm² 7,2 kgcm²
Overload
Range of output frequency
Position encoder resolution
Analogue setting
Acceleration/deceleration
Functions
Positions
Interface
Handling
Software
Programming
Buffer function
Holding brake
Protection functions
Mains fuse
Safety category
Motor isolation
Connection
Ambient operating
temperature TB
Design
Type of protection IP54 IP54 IP54 IP44 (fan)
Weight 8,3 kg 8,1 kg 11,7 kg 9,4 kg
Standards
Certification
internally 24 Vdc, optionally 230 Vac also emergency brake possible
Optionally class 3 Safety Stop DIN EN ISO 13849 (formerly EN954-1)
230 Vac ±10 % / 50 Hz ±10 %
2 x MN for 60s (200% MN respectively PN)
0 - 120 Hz
AIN1 and AIN2 0 -10V, 0 - 20mA, 2 -10V, 4 - 20mA, digital 24V
1000 to 0,02 Hz/s (0,05 - 2500 s)
2048 pulses per revolution ± 40 pulses linearity error
5 digital IN 24 Vdc ±20 %; 3 digital OUT 24 Vdc 50 mA short-circuit proof;
optically isolated, relay contact 30 V/1 A, optional safety relay
Control signals
CE optionally: UL, CSA
BG 71 according to IEC with standard-flange B14
cable bushing (metric), cable inlet or plug-in version
RS232, RS422, optional RS485, CANopen
Position control, positioning, frequency control, etc programmable
Optionally via external 24 Vdc, ±10 %, 250 mA
under- and overvoltage, overcurrent, overtemperature
Optional control panel connected for the setting of the parameters
Software for control and optimization of the parameters, control of the functions
and saving of the parameters included
externally with max 16 A, internally 5,0 A mT fuse
16 positions programmable via fieldbus, 32-Bit resolution
EN50178, EN60034-1, EN61000-6-1 - EN61000-6-4
in Flash-ROM (can be downloaded), parameters and fault memory in EEPROM
- 10°C - +40°C above with derating of performance
class F 155°C
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Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
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Art.-No.: 918 111e
Page 11 von 60
Rev. 09/14

2.2 Speed- / Torque Characteristics
The asynchronous motor is driven via frequency inverter. Therefore all operation points below the
S1-characteristics can be set.
Torque-speed-characteristics
2.3 Mechanical Load of the Motor Shaft
Rating life of the ball bearings 20.000 hours
- Action of the radial force FR at the middle of the shaft at 3000 min-1 motor speed
- No simultaneous load with maximum FR and FA
- FR = 500 N
- FA = 140 N
These forces should not to be exceeded!
Warning!
If the KFM05A is coupled via belts (flat-, V- or tooth-belt), the belt-tension must be adjusted in that
way, that the radial forces are not exceeded.
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 12 von 60
Rev. 09/14

2.4 Motor Dimension
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Art.-No.: 918 111e
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Rev. 09/14

2.5 Order number for KFM05a
2.5.1 Code definition
KFM05a
Power
0 special design
1 180 W asynchronous motor
2 310 W asynchronous motor
3 500 W asynchronous motor (with fan)
4 510 W asynchronous motor
Fieldbus
0 without (standard)
1 Profibus DP (on request)
2 CANopen
3 EtherCat (on request)
Brake
0 Without
1 Holding brake 24V dc
2 Holding brake 230V ac via grid
3 Emergency brake 230V ac via grid
4 Emergency brake 230V ac externally controlled
5 Holding brake 24V dc externally controlled
6 Holding brake 230V ac externally controlled
Power supply electronics
0 internal (standard)
1 DC /DC 24V dc
2 Safety relay (safe stop)
3 DC /DC 24V dc and safety relay (safe stop)
Functions
00 No I/O connection (control via fiedlbus)
11 Only enabling 24V / Relay ready
44 Analog input 1 / 2 switchable with S3 0 – 10V / 0 – 20mA
48 Analog input 1 / 2 switchable with S3 0 – 10V / 0 – 20mA,
Keypad via M12 bushing 8 pins
88 Analog input 1 / 2 switchable S3 0 – 10V / 0 – 20mA Analog output 1 0 – 5V,
Keypad via M12 bushing 8 pins
Housing
0 standard IP54 protection (metric cable bushing)
1 connector version IP54 protection (plastic , light version)
2 metric screwing IP65 protection (without shaft sealing)
3 connector version IP54 protection (metallic, heavy version)
4 Sub-D-connector on the right IP20 / IP54 protection
5 cable inlet IP20 protection
6 metric screwing, fieldbus over M12 connector/bushing
7 housing closed without drills, connection from customer e.g. cover plate
8 housing extended for options
9 customer-specific housing (from drawing)
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 14 von 60
Rev. 09/14

Type
2.5.2 Additional ordering information:
Gear detailed description
Varnishing - Standard not varnished (aluminum cast)
- Standard varnishing KFM05A L 500 black
- Special varnishing on request
Software - Standard software on CD-ROM (manual as PDf-file)
- Customer specific software (detailed description) on request
- Special software on request
- Parameter set
Operating manual - standard manual in German
- manual as PDF-file on request
- Numbers of manuals for several motors
- Other languages on request
Special requests Customized designs are our specialty. If you have special requests,
questions, and suggestions or if you need a particular design, feel free to
contact us.
2.5.3 Name plate
For a better identification, the name plate shows the product number and serial number in addition
to the performance data.
Product number
Serial number
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 15 von 60
Rev. 09/14

2.6 Housing
2.6.0 Standard housing with IP54 metric screwing
The standard housing of the KFM05a has four metric holes for cable inlet:
1 x M20 and 3 x M16 thread are in the housing.
2.6.1 Standard connector housing with IP54 light plastic bushing
To facilitate rapid connection of the KFM05a, all ports are provided with plastic bushing in this
version. Light version
2.6.2 IP65 metric screwing without shaft sealing
This version of the KFM05a is additionally sealed to IP65. Since no shaft seal is provided, IP65
protection can only be achieved with built-on gear box.
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 16 von 60
Rev. 09/14

2.6.3 Housing with IP54 heavy metal bushing connectors
To facilitate rapid connection of the KFM05a, all ports are provided with metal bushing in this
version. Heavy Version
2.6.4 Housing with D-Sub 9 connector on the right side IP20
In this version, there is a D-Sub 9 connector on the right side of the housing for communication via
a fieldbus or RS232.
2.6.5 Housing with cable inlets IP20
To remove the cables easily and rapidly, the cable inlets are provided in the housing.
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 17 von 60
Rev. 09/14

2.6.6 IP54 metric screwing with fieldbus via M12
This housing of the KFM05a has four metric holes for cable inlet respectively connectors:
1 x M20, 1 x M16 and 2x M12 for fieldbus connection.
2.6.7 Housing closed, connection made by client
This option, gives the client the possibility to make his own connection layout.
2.6.8 Housing extension for options
In planning
2.6.9 Housing customized according to drawing
If you wish a customized housing, please contact us.
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 18 von 60
Rev. 09/14

2.7 Mounting Hints
There must be a minimum distance to neighboring units, motors, walls, etc. to ensure a sufficient
cooling of the KFM05a.
KFM05a /180 / 310 / 510
KFM05a /500L
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 19 von 60
Rev. 09/14

2.8 Options
2.8.1 Option Brake
The KFM05A has a positioning-function and therefore in some applications it needs a brake in
case of power failure to hold the position and prevent uncontrolled movements.
Holding brake (24 V or 230 V)
This brake holds the KFM05a in standstill position until a positioning operation is again possible. A
braking out of the motion is not recommended, because this, depending on the rotating mass,
would lead to higher wear and shorter life.
Emergency-stop brake (230 V)
This brake stops the KFM05A and the rotating mass out of the motion to standstill. This type of
brake is designed for higher load and is used for fast braking in handling-systems.
The KFM05a doesn’t need an additional relay board for the brake, because the relay is already
built in the KFM05a with brake. This relay switches safely the brake-power of the 24V brake. The
power 24V/0,5A must be provided by an external supply. The 24V-brake is directly connected to
the board; the 24V-supply is connected via X7:1 and X7:2.
There is also the possibility to directly connect the 230V-brake with the grid from within the
KFM05a. In this case, the brake is active whenever there is a power failure.
In addition, all brake variants can also be switched on and off externally, the brakes are connected
on a terminal block.
A KFM05a with brake always has a longer housing; therefore it is not possible to install a
brake additionally.
2.8.2 Option Safety relay
As an option, a safety relay can be installed at the factory. This is necessary if the KFM05a should
be used in applications in which security features are required. The safety relay can be activated
with the enable input X7:7 and then turns on the IGBT output. The normally open contact is
connected to the terminal X6:27 and X6:28 (30Vdc, 1A) which is connected to the other contacts.
SIEI-AREG GmbH
Gottlieb-Daimler-Straße 17/3
74385 Pleidelsheim Germany
Fon: +49 7144 89736 0
Art.-No.: 918 111e
Page 20 von 60
Rev. 09/14
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