Genquip Gi2000 User manual

page 1Genquip Gi2000 Digital Inverter Petrol Generator
Genquip Gi2000 Digital Inverter Petrol Generator
Owner’s Manual

page 2 Genquip Gi2000 Digital Inverter Petrol Generator
Notes

page 3Genquip Gi2000 Digital Inverter Petrol Generator
Control Function 4
Pre-Operation Checklist 5
• Fuel System
• Check Fuel Level
Control Function Continued 6
• Engine Oil
• Oil Warning System
• Engine Switch
• DC Protector
Operation 7
• Starting The Engine
Periodic Maintenance 8
Spark Plugs 9
Engine Oil Replacement 10
Air Filter 11
Fuel Tank Filter 11
Genquip Safety 12
Operating Procedure 13
• Visual Inspection
• Start Up
• Shutdown
Potential Hazards 14, 15
and Risk Assessment
Maintaining Your Generator 16
• Cleaning
• Servicing
Storage & Transporting 17
Specifications & Dimensions 18
Troubleshooting 19, 21
• Engine Won’t Start
• Generator Won’t Produce Power
• Storage : Drain The Fuel
• Storage : Engine
Warranty 22
Notes 23
Table of Contents

page 4 Genquip Gi2000 Digital Inverter Petrol Generator
Control Function
1. Control Panel
2. Fuel Tank Cap
3. Maintenance Cover Screw
4. Choke Level
5. Front Side Maintenance Cover
6. Recoil Starter
7. Engine Switch
8. Fuel Drain Hose 1
9. Fuel Drain Hose 2
10. 240 Volt Sockets
11. Carry Handles
12. DC Circuit Protector
13. DC Socket
14. Fuel Saver Switch
15. Oil Alert Indicator Light
16. Overload Indicator Light
17. Output Indicator Light
18. Ground (Earth) Terminal
5
8
9
7
6
10
1
2
11
3
4

page 5Genquip Gi2000 Digital Inverter Petrol Generator
Pre-Operation Checklist
NOTE: Pre-operation checks should be carried out each
time the generator is used.
Fuel System
Make sure there is sufficient fuel in the tank. The engine
uses regular unleaded petrol only. The fuel tank capacity
is 4 litres.
Check The Fuel Level.
1. Turn the generator “OFF” by rotating the engine switch
(7) to the “OFF” position. (Fig. D).
2. Remove the fuel cap and fuel filter and look inside to
check the fuel level. (Fig. E).
3. If fuel is low, replace the filter screen inside the fuel
tank neck (Fig. F).
4. Pour unleaded fuel into the fuel tank using an
approved fuel container.
18
14
15
16
17
10
12
13
Figure D.
Figure E.
Figure F.

page 6 Genquip Gi2000 Digital Inverter Petrol Generator
WARNING: Fuel is highly flammable and poisonous.
DO NOT fill above the top of fuel filter or it may overflow
when the fuel heats up and expands.
Wipe up any spilled fuel immediately.
After refuelling, make sure the tank cap is tightened.
Engine Oil
Make sure the engine oil is at the upper level of the oil filler hole. Add oil as necessary.
Recommended oil for most climates is 10W30. Engine oil quantity is 450 millilitres.
Oil Warning System
If the oil level falls below the safe operating level, the engine will stop automatically. Unless
you refill with oil, the engine will not start again.
Note: If the engine stalls or does not start, turn the engine switch to the “ON” position
and then pull the recoil starter. If the oil warning light flickers for a few seconds, the
engine oil is low. Add oil and restart.
DC Protector
The DC Protector turns off automatically when the load exceeds the generator’s rated
output.
NOTE: If the DC Protector trips to the OFF position, press to reset. Reduce the load to
the specified generator output if the DC protector turns off. If it turns off again, consult
the authorized dealer.
ON
(PUSH)
PROTECTOR
OFF

page 7Genquip Gi2000 Digital Inverter Petrol Generator
Operation
Starting The Engine
NOTE: Before starting the engine, ensure you have filled the crankcase to the correct
level with oil. The crankcase is not filled with oil from the factory.
1. Before starting, ensure that no electrical apparatus has been connected.
2. Turn the fuel cap vent lever to the “ON” position (Fig.G).
3. Turn the engine switch to the “ON” position (Fig. H).
4. To start a cold engine, move the choke lever to the “START” position. In order to
restart a warm engine, leave the choke lever in the “RUN” position (Fig. I).
5. Slowly pull the recoil starter (6) until you feel it engage and then pull it firmly.
Return the recoil starter gently and slowly to the original position.
NOTE: Starting the motor for the very first time will require a number of attempts until
the fuel has travelled from the tank to the motor.
6. If the choke lever is in the “START” position, gradually move it to the “RUN” position
as the engine warms up (Fig. K).
Figure G. Figure H.
Figure I. Figure K.

page 8 Genquip Gi2000 Digital Inverter Petrol Generator
Periodic
Maintenance
Spark Plug 1. Clean Adjust
2. Replace 1 2
Valve Clearance Check Adjust 4
Engine Oil 1. Check
2. Replace 12* 2* * *
Air Cleaner 1. Check
2. Replace 1 1 2
Fuel Filter Replace 4
Clean Spark
Arrester-Screen 4
Recoil Starter Check operation 4
Choke Handle Check operation 4
Fuel System Check hose condition
look for leaks 4 4
Fittings Fasteners Check and Tighten 4 4
Cooling System (Air) Check for obstructions 4 4
Exhaust System Check for obstructions 4
Item
* First 20 hours & then every 50 hours
Attention
1 Month or 20 hours
Pre-operation (Daily) 3 Months or 50 hours 6 Months or 100 hours 12 Months or 300 hours

page 9Genquip Gi2000 Digital Inverter Petrol Generator
Spark Plugs
1. Loosen 4 handle screws (Fig. Q) and remove handle (Fig. R).
2. Remove spark plug maintenance cover from the generator housing (Fig. S).
3. Remove the spark plug lead (Fig. T).
4. Remove any dirt from around the spark plug base.
5. Use the spark plug wrench provided to remove the spark plug (Fig. U).
6. Visually inspect the spark plug. Remove carbon deposits using a wire brush.
7. Check for discolouration of the top of the spark plug.
The standard colour should be tan colour.
8. Check the spark plug gap (Fig. V).
Acceptable gap should be between 0.6mm - 0.7mm.
9. Install / Reinstall the spark plug carefully by hand.
10. Once the spark plug has been seated, tighten with the spark plug wrench.
11. Reinstall the spark plug cap on top of the spark plug.
12. Reinstall the spark plug maintenance cover (Fig. S), the handles and 4 handle screws.
The recommended spark plugs are as follows : NGK CR7HSA
0.6mm
to
0.7mm
Figure Q.
Figure T.
Figure R. Figure S.
Figure U. Figure V.

page 10 Genquip Gi2000 Digital Inverter Petrol Generator
Engine Oil Replacement
1. Place the generator on a level surface and warm up the engine for several minutes.
Then stop the engine.
2. Loosen the side maintenance cover screw and remove the side maintenance cover.
3. Remove the oil filler cap.
4. Drain dirty oil into a container by tilting the engine toward the oil filler neck.
5. Once emptied, place generator in the upright position.
6. Refill with recommended oil. Fill to the upper limit of the filler neck (Fig. W).
NOTE: The recommended 4 stroke engine oil is 10W30 (multi viscosity) 4 stroke oil.
CAUTION: Check that no foreign material (eg. debris and dust)
enters the crankcase.
7. Replace the oil filler cap.
CAUTION: Be sure to replace cap securely to prevent it from
falling off during operation.
8. Reinstall the side maintenance cover and tighten the cover screw.
Oil Filler
Cap
Full Oil
Level
Low Oil
Level
Figure W.

page 11Genquip Gi2000 Digital Inverter Petrol Generator
Air Filter
It is very important to maintain the air filter. Damage to the generator may arise if:
• The air filter has been serviced inappropriately.
• Dirt and other foreign elements have been allowed to adhere to the air filter due to
improper installation and engine wear.
NOTE: ALWAYS keep the filter clean.
Fuel Tank Filter
1. Remove the fuel tank cap and filter.
2. Clean the filter with solvent. If damaged, replace.
3. Wipe the filter and insert it.
WARNING: Be sure the tank cap is securely tightened.
Air Filter Maintenance
1. Remove side cover.
2. Unscrew bolts.
3. Remove air filter cover.
4. Remove foam air filter.
5. Clean filter in foam filter cleaner or kerosene, then dry.
6. Re-oil with filter oil.
7. Squeeze out excess oil - do not wring out.
8. Refit to machine and reassemble.

page 12 Genquip Gi2000 Digital Inverter Petrol Generator
Genquip Safety
“Genquip values your safety and the safety of others
when using your Genquip generator”
General safety
It is important to read and understand your owner’s manual before operating your Genquip
generator.
Tips for safe operation
• Know where the controls are and how they operate the startup and shut off procedures.
• Know the location of the fuel shutoff and how to operate it.
• Always use your Genquip generator in a well-ventilated area.
• Be aware your Genquip generator is not weatherproof.
• Ensure your generator is properly grounded to prevent electrical shock.
• Operate the generator on a level surface.
• Never refuel your Genquip generator whilst the engine is running.
• Always allow sufficient time for the generator to cool down before refuelling.
• Always refuel the generator in a well-ventilated area.
• Keep all flammable materials and fuel away from the operating generator.
• Always locate your generator where its exhaust will vent safely. Hot exhaust from a
generator can easily start a fire.
• Avoid getting burned. Many generator parts radiate heat that is sufficient to burn you
during operation.
• Only use a licensed electrician to hard wire your Genquip generator.
• Turn off all equipment powered by the generator before shutting it down.
• Never overload your Genquip generator. If unsure about the power requirements,
consult a licensed electrician.
• Wear appropriate ear protection. Generators can be noisy.
• Keep children away from your Genquip generator at all times.
• Never permit anyone to operate a Genquip generator without proper instructions.
DANGER: Only competent and qualified electricians should
connect wiring to this equipment; all connections must
comply with all applicable Australian Standards and
electrical codes.

page 13Genquip Gi2000 Digital Inverter Petrol Generator
Genquip Operating Procedure
Visual Inspection
Carefully inspect the generator set before you first use it. Look for the following:
• General appearance and cleanliness.
• Loose or broken wires and defective connections.
• Oil or fuel pooling around generator.
• Check fuel filter.
• Missing covers.
• Oil level.
• Fuel level.
• Air filter is free of dust and debris.
• Generator is grounded.
• Fuel cap is on.
Start Up
• Disconnect any electrical devices from the generator.
• Make sure the generator is on a level surface.
• Check the exhaust is free from obstructions.
• Check the fuel shut tap is on.
• Always use fresh fuel.
• Check the engine switch is in the “ON” position.
• Check the choke is in the “START” position.
• Return choke to the “RUN” position once running.
Shutdown
• Make sure all electrical devices are disconnected from generator.
• Turn the fuel tap to the “OFF” position.
• Allow the generator to cool before moving or storing.

page 14 Genquip Gi2000 Digital Inverter Petrol Generator
Activity/Procedure
If you do this ...
Potential Hazards
This could happen ...
Risk Corrective Action
You can prevent by ...
Operating generator in an
unventilated or enclosed
area.
Generator may over heat.
Toxic engine exhaust may
cause Carbon Monoxide
(CO) poisoning
2
1
Operate generator in a well-
ventilated area. Do not operate
in an enclosed location.
Operate the generator in a
careless/reckless manner.
Unsafe operation could
lead to serious injury to
you & others.
2 Review and understand all
the operating instructions
and warnings supplied by
manufacture
Refueling the generator
while engine is running.
Petrol vapors are highly
flammable & could cause
a fire or explosion, which
can cause serious injury.
2 Always shut down engine
and allow engine to cool
sufficiently. Open fuel
cap slowly and have an
appropriate fire extinguisher
present.
Over filling with fuel or fuel
spillage while refueling.
Fuel that is spilled whilst
refueling can cause fire or
explosion.
2 Open fuel cap slowly. Do
not over fill fuel tank. If fuel
spillage has occurred during
refueling, clean the spillage
completely and allow sufficient
time for any fuel vapors to
dissipate.
Tampering with the
factory preset engine
settings.
Generator could overheat
and engine could
overspeed, which may
result in a fire causing
injury.
2 Never tamper with factory
settings. If in doubt contact
Genquip.
Failure to use the
generator grounding point
and correctly ground the
generator.
Generator unit could
become electrically
charged and could cause
electrocution.
1 Make sure the generator
is connected /grounded
correctly.
Exceeding the load
capacity of the generator
by attaching to many
items, or items with very
high load ratings.
Could overheat some
items or their attached
wiring causing fire or
electrical shock.
1
2
Understand load ratings.
Make sure that the total
of electrical loads for all
attachments does not
exceed the load rating of the
generator. Refer to a licensed
electrician if in doubt.
Operating generator
with guards or protective
covers removed.
Exposed moving parts
and hot surfaces could
cause injury.
2 Never operate the generator
without the factory fitted
guards or protective covers.
Risk numbers are 1. fatal or permant disability and 2. serious injury or long term illness.

page 15Genquip Gi2000 Digital Inverter Petrol Generator
Activity/Procedure
If you do this ...
Potential Hazards
This could happen ...
Risk Corrective Action
You can prevent by ...
Contact with hot
surfaces such as
engine, exhaust
components.
Could result in serious burns. 2 During operation, touch only
the control surfaces. Shutting
the generator down and letting
it cool sufficiently.
Keep children away from
generator during and
immediately after operation.
Operating generator
to close to buildings
or placing objects
close to the muffler
exhaust can cause.
Heat buildup that could cause
generator to overheat and the
possibility of fire. Objects close
to generator may be damaged
due to close proximity.
2 Ensure that the generator
is sufficient distance from
buildings or objects allowing
heat and exhaust emissions to
dissipate freely.
Smoking around the
generator.
Fire. Explosion.
Serious Injury.
2 Do not smoke around
the generator under any
circumstances.
Operating whilst
wet or Cleaning the
generator when in
operation can cause.
Electrocution. 1 Never operate the generator
whilst wet or expose to
damp conditions. Clean the
generator only when shut
down and cooled down
completely. Do not spray
water directly on or near any
electrical items. Use a damp
cloth to Wipe over generator to
keep clean.
Operating generator
on an uneven surface
may cause.
Engine to seize and over heat
due to improper lubrication.
Fuel spillage, which may
cause fire or explosion
resulting in serious injury.
2 Always operate generator on a
level & hard surface.
Moving the generator
whilst in operation.
Fuel spillage, which may
cause fire or explosion
resulting in serious injury.
2 Always shut down generator
and allow it to cool completely
before moving.
Transporting
generator.
Fuel spillage, which may
cause fire or explosion
resulting in serious injury. Oil
spillage, which may cause
slippage.
2 Ensure fuel tap is switched
off and the fuel cap is affixed
firmly. Always transport
the generator in an upright
position. If transporting over a
long distance drain fuel from
tanks.
Using the incorrect
fuel &/or oil type.
Misfiring of engine, which
may result in engine parts
separating from main body
resulting in serious injury.
2 Ensure you check that you
are using correct oil and fuel
types.

page 16 Genquip Gi2000 Digital Inverter Petrol Generator
Maintaining your Generator
Cleaning
Keep the generator set clean and free of foreign material. Clean generator at least once
monthly. A soft brush may be used to loosen caked-on dirt. Use a soft, damp cloth to wipe
away loose dirt. To clean dirt from hidden or remote areas of the unit, use a dry, filtered, low
pressure air or vacuum system.
CAUTION: DO NOT use a forceful spray of water to clean the
generator. Water can penetrate the generator’s electrical
system, which could reduce insulation resistance.
Possible generator failure may result.
Servicing
• First service - 20 hours.
• Service intervals thereafter - 50 hours.
If operating in hot dusty conditions, oil and air filters must be checked daily and service
intervals should be every 10 hours initially and every 25 hours thereafter.

page 17Genquip Gi2000 Digital Inverter Petrol Generator
Storage & Transporting
Long term storage of your machine will require preventive procedures to guard against
deterioration.
Drain The Fuel
1. Remove the fuel tank cap. Drain the fuel tank into an approved gasoline container using
a commercially available hand siphon. Then, replace the fuel tank cap.
WARNING: Fuel is highly flammable and poisonous.
Wipe up any spilled fuel immediately.
2. Drain fuel from the carburettor by loosening the drain screw on the carburettor float
chamber.
3. Turn the fuel cock lever to “OFF”. Start the engine and leave it running until it stops.
This will burn any remaining fuel in the carburettor.
Engine
1. Remove the spark plug. Pour about one tablespoon of SAE 10W30 or 20W40 motor
oil into the spark plug hole and reinstall the spark plug. Turn over engine several times
(with ignition off) to coat the cylinder walls with oil.
2. Pull the recoil starter until you feel compression, then stop pulling. This prevents the
cylinder and valves from rusting.
3. Clean exterior of the generator.
4. Store the generator in a dry, well- ventilated place, with the cover placed over it.
5. The generator must remain in a vertical position when stored, carried or operated.
Generator Won’t Produce Power
Stop the engine, then restart. If A/C lights continue to flash consult your dealer.

page 18 Genquip Gi2000 Digital Inverter Petrol Generator
Specifications & Dimensions
GENERAL
OVERALL LENGTH 535mm
OVERALL WIDTH 321mm
OVERALL HEIGHT 441mm
DRY WEIGHT 22kg
GROSS WEIGHT 24kg
FUEL TANK CAPACITY 4 litres
NOISE LEVEL 53-58dB (at 7 metres)
GENERATOR
TYPE AC OUTPUT
RATED OUTPUT 1600 watts
MAX OUTPUT 2000 watts
RUN TIME AT 1/2 RATED LOAD 7 hours
RUN TIME AT RATED LOAD 4.5 hours
RATED VOLTAGE 240V
RATED FREQUENCY 50Hz
RATED CURRENT 7A
DC OUTPUT 12V/8A
ENGINE
TYPE 158F, OHV, AIR-COOLED,
4 - STROKE
STARTING SYSTEM RECOIL START
CYLINDER ARRANGEMENT INCLINED, SINGLE CYLINDER
BORE X STROKE 58mm X 40mm
IGNITION SYSTEM Full Transitor
SPARK PLUG TYPE CR7HSA (NGK)
GAP 0.6 - 0.7mm
DISPLACEMENT 105cc
RATED OUTPUT 3HP at 3600 r/min
FUEL Unleaded Petrol
ENGINE OIL QUANTITY 450ml

page 19Genquip Gi2000 Digital Inverter Petrol Generator
Troubleshooting
TROUBLE POSSIBLE CAUSE SUGGESTED REMEDY
Engine will not start Low on fuel or oil content. Add fuel or oil.
Ignition switch in “OFF’
position.
Turn to “ON” position.
Faulty spark plug. Replace spark plug.
Choke in wrong position. Adjust choke accordingly.
Unit loaded during start-up. Remove load from unit.
Spark plug lead loose/
disconnected.
Disconnect the spark plug
lead and reattach spark
plug lead.
Unit may be flooded. Leave the generator to rest
for 5-10 minutes and then
try again, following the
instructions when doing so.
Alternatively, if the choke
lever is in full choke position
(start), switch the choke to
the “RUN” position and try
to re-start.
Old fuel. Remove the existing fuel
and replace with new fuel.
AC power supply -
No electrical output
Faulty receptacle. Have service centre replace
receptacle.
Is the green LED on with
motor running and no
output?
YES - Try another appliance
that is known to work.
Reduce the load if required.
NO - Organise for the unit to
be serviced.
Is the red overload LED on? If it is - reduce the load.
Faulty power cord. Replace cord.

page 20 Genquip Gi2000 Digital Inverter Petrol Generator
Troubleshooting
TROUBLE POSSIBLE CAUSE SUGGESTED REMEDY
DC power supply -
No electrical output
Circuit breaker kicked out
(DC only).
Depress the reset button to
rest the circuit breaker.
DC circuit breaker
continually tripping
Overloaded. Reduce load.
Faulty cords or equipment. Check for damaged,
bare, or frayed wires on
equipment. Replace.
Incorrect cables used. Check you are using the DC
cables supplied with the
actual generator. Using the
incorrect cables could result
in crossed polarity. Only use
the supplied DC cables with
the generator.
Mixed polarity. Check the DC cables are
connected to the correct
battery polarity terminals.
That is positive (+) to
positive (+) and negative (-)
to negative (-).
Generator
overheating
Generator overloaded. Reduce load.
Insufficient ventilation. Move to adequate supply of
fresh air.
Generator stops Generator may have fallen
over.
Check to make sure that the
generator is in it’s correct
upright position. If not take
corrective action to put it in
the upright position
Generator may have run out
of oil.
Check the generator has
oil in it. If not, top up the oil
tank.
Generator may have run out
of fuel.
Check that the generator
has fuel in it. If not, top up
the fuel tank.