Gorilla Playsets Malibu Clubhouse User manual

Copyright © 2016 Gorilla Playsets
All Rights Reserved
190 Etowah Industrial Court
Canton, GA 30114
www.gorillaplaysets.com
Malibu Clubhouse
Model: 1500AWCR
(BOXES: 1501, 1507, 1518,
1528, 1529 & Slide Box)
Amber Post Option
BOXES: 1533-2bx, 1522
Timber Shield Post Option
BOXES: X1, 120
*51-0072-W*
51-0072-W
™
™
playsets
playsets
™
™
playsets
playsets

Please inspect and inventory all parts immediately upon accepting delivery. Use the
inventory pages in the manual to make sure you have received all necessary parts.
The quickest method to get any parts that are missing or damaged is to use our “Quick
Response Center” located at:
www.gorillaplaysets.com/support
DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY.
THE RETAILER DOES NOT STOCK COMPONENTS.
PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE
PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. CHECK FOR REVISED INSTRUC-
TIONS AT:
www.gorillaplaysets.com/manuals

GORILLA PLAYSETS WARRANTY –2016
Gorilla Playsets® (“Gorilla”) warrants its play sets to be free from defects in workmanship and materials, under
normal use and conditions, for 10 years for above ground structural wood components and for one year for all
other components (e.g., swings, hardware, plastics, tarps, rope ladder, etc.).
Gorilla warrants all remaining products, including but not limited to its , Free Standing Swing Set, Free Standing
Tire Swing, See-Saw, Children’s Picnic Table with Umbrella, Play-Zee-Bo™, Cedar Toy Chest and spring riders to be
free from defects in workmanship and materials, under normal use and conditions, for a period of 1 year.
Cosmetic imperfections and natural tendencies of wood such as peeling, splintering, warping, seasonal checking
or cracking, knots or knot holes, etc. are normal characteristics of all outdoor wooden play equipment and are
not covered by this warranty. Checks or cracks in wood components that do not affect the intended function of
the part, piece or overall swing set are not covered under this warranty.
Wood rot or decay that develops because the product was installed in an area with poor drainage is not covered
under this warranty. Lumber that has been damaged by wood boring bees, or conditions that develop as a result of
faulty or improper installation of the product, are not covered by this warranty. Fading of stain, discoloration or
mold on any wood part or accessory is not covered by this warranty. Cracks in plastic components, surface rust on
hardware and chips on powder coated materials are not considered defects in material as long as they do not
affect the functionality or structural integrity of the part or component.
It is the owner’s responsibility to maintain the swing set. This includes but is not limited to staining and sealing
the lumber as needed and regular inspection to be sure all hardware is tight. Instructions for proper
maintenance can be found on Gorilla’s website. Imperfections or conditions that develop because of a failure to
properly maintain the swing set are not covered by this warranty.
Gorilla will, at its discretion, replace any above ground part within the stated warranty period that is defective in
workmanship or materials. This decision is subject to verification of the defect, which, at Gorilla’s discretion, may
be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 190 Etowah
Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must
include proof of purchase, including the date of purchase. In addition, within the first 30 days from the date of
purchase, Gorilla will replace any parts discovered to be missing from or damaged in the original packaging.
This warranty is valid only if the product is used for the purpose for which it was designed and installed at a
residential, single-family dwelling. This warranty is void if the product is used in a commercial, institutional or
multi-family setting. This warranty does not cover normal wear and tear or (a) products that have been damaged
by acts of God and/or nature, negligence, misuse or accident; (b) products that have been modified or repaired
by unauthorized persons; (c) the cost of labor; or (d) the cost of shipping any replacement product or part.
GORILLA DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESSED, IMPLIED,
STATUTORY OR OTHERWISE, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. GORILLA WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. This
warranty is non-transferable and does not extend to the owners of the product subsequent to the original
purchaser. Some states do not allow limitations on implied warranties or exclusion of incidental or consequential
damages, so these restrictions may not be applicable to you. This warranty gives you specific legal rights. You may
also have other rights which vary from state to state.

IMPORTANT SAFETY GUIDELINES
This product is recommended for use by children ages 3-11. This product is intended
for residential use only and not intended for use in any public setting. A safety surface
such as mulch or recycled tire should be used under the play set to prevent injury from
falls. Also a 6 foot safety zone should be used around the entire play set.
As with any home project, good judgment and respect for power tools will greatly
reduce the risk of injury. Gorilla recommends you follow all tool manufacturers’ safety
guidelines. Always wear eye protection and safety gloves to prevent injury. In several
phases of construction two people may be required for lifting and securing of lumber.
While the play set is being constructed, please keep children off the equipment until the
project is complete. Bolts and screw heads should be checked regularly for tightness.
The ground ladder, rope ladder, slide, swings and other areas where children spend a
majority of their playtime should be checked more frequently.
Gorilla shall not be liable for incidental, indirect or consequential damages or
injuries that result from building and/or playing on our play sets. Adult supervision is
recommended anytime a play set is being used.
WEIGHT LIMITS FOR GORILLA PLAYSETS
• FORT PLATFORMS: 800 LBS. TOTAL WEIGHT
• SWING BELT: 225 LBS.
• TANDEM SWINGS: 70 LBS. PER CHILD. UP TO 140 LBS. TOTAL WEIGHT.
• TRAPEZE: 125 LBS.
• FULL BUCKET SWING/ HALF BUCKET SWING: 50 LBS.
• HEAVY DUTY TODDLER BUCKET SWING: 85 LBS.
• INFANT SWING: 35 LBS.
• TIRE SWING: 125 LBS. TOTAL WEIGHT
• ROPE LADDER: 75 LBS.
• ROCK WALL: 150 LBS.
• CLIMBING RAMP: 150 LBS.
• MONKEY BARS: 175 LBS.
• ALL SLIDES: 150 LBS.
Gorilla recommends that the weight limits for all components must not be exceeded.
Failure to adhere to these and other safety guidelines could result in damage to the play
set and injury to the users.

Warranty registration
Gorilla Playsets™manufactures
the nest quality products that
are designed for outstanding
strength and durability. We back
our products with an unparalleled
warranty. In the unlikely event
that you will need to contact us
about covered repairs, we must
have a valid Warranty Registration
on le.
3 Easy Ways To REgisTER
option 1 Fax this completed form to:
[phone] OR
Mail this completed form to:
Gorilla Playsets
190 Etowah Industrial Court
Canton, GA 30114
option 2 Complete the online registration form at:
http://www.gorillaplaysets.com/register
option 3
Scan this QR Code with your
smartphone to complete the
form using your phone:
Name:_______________________________________________________ Email: ______________________________________
Address: __________________________________________________________________________________________________
Comments:________________________________________________________________________________________________
____________________________________________________________________________________________________________
____________________________________________________________________________________________________________
____________________________________________________________________________________________________________
Would you recommend this product to friends & family?
Please select
your age
How would
you rate the
quality of this
product?
18-30
2-3
41-50
6-7
Yes
 Excellent
 Above Average
 Average
 Below Average
Poor
No
31-40
4-5
51+
8+
How old are
your children?
Where did you buy this product?
Your registration information:
Date of Purchase Store Store City Store State
Street City State Zip
- Malibu clubhouse-

THIS PAGE INTENTIONALLY LEFT BLANK

IMPORTANT –PLEASE READ
Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As
with any wooden product that spends its entire life outside, in varying elements, it is important to know what to
expect with your new swing set so that your family can enjoy it for many years.
As your swing set acclimates to its new environment, natural characteristics of the wood can show in the form
of checks, or “cracks” in the lumber. In almost all cases this is normal and it will not affect the structural
integrity of your play set and is not covered under warranty.
KEEPING YOUR PLAYSET LIKE NEW
MUST DO’s
The following owner responsibilities are crucial to the safety, integrity and aesthetic appeal of your
swing set and may affect the warranty if not adhered to.
WITHIN 60 DAYS
• Check and tighten Hex Bolts/T-nuts, Carriage Bolts/Lock-nuts, and Lag Screws within the first 60 days and
then twice annually –once before each season and then once during the season.
WITHIN 90 DAYS
• Apply a sealant or semi-transparent stain with sealant within the first 90 days of owning the swing set. Our
own Stain/sealant is available online here: http://www.gorillaplaysets.com/Playground-Sealant-p/10-0003.htm
Oil based stain or water based stain may be used. Should you choose to use other stain we suggest asking
the product covering specialists at any number of specialty paint stores or home improvement centers for a
product that would work best for your local environment. ** TIP –while the set is new, take a small board from
to the store with you so they can color match the tint of the stain or sealant.
SEASONAL REMINDERS
•If your area experiences regular snowfall, remove your fabric tarp/canopy to avoid stretching, sagging or
tearing of the material. Store it inside, folded up, and it will be as good as new when winter is over.
•If your area experiences extremely cold temperatures, remove swing belts and other pliable features to
prolong the lifespan of these play activities.
OTHER TIPS
• Spray swing hangers with Pam, Mazola or olive oil to stop squeaking; do not use petroleum based products
such as WD-40 or motor oil.
• To repel yellow jackets and wasps, use a cotton ball and dab interior wooden corners
underneath the play set
deck with a liquid dish soap. Avoid using insecticides.
•To speed up the slide wipe the center of slide with wax paper every 2 - 3 weeks.
For additional safety and maintenance guidelines, please visit our website.

IMPORTANT DOCUMENTS
CUSTOMER MUST READ AND RETAIN
Please go to the following links and read important SAFETY information prior
to using your new play structure.
http://www.gorillaplaysets.com/Swing-Set-Safety-s/85.htm
https://www.gorillaplaysets.com/Maintenance-s/129.htm
http://www.gorillaplaysets.com/manuals.html (Click on your specific model)
http://www.gorillaplaysets.com/Warranty-s/82.htm
NOTE: Your children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious injury. Please review these safety rules
regularly with your children.
WARNING:
Children must NOT use this play set until it has been
completely assembled and inspected by an adult to
ensure it has been properly installed.
Gorilla Playsets
190 Etowah Industrial Court
Canton, GA. 30114

1518 Clubhouse Walls
FOR MODELS:
(1500AWC/1500AWCF/1500AWCR/1500ATC)
!!READ ME FIRST!!
The Clubhouse Walls for this unit will require removal of some boards to install the walls.
There will be some boards that will be leftover after the walls are installed.
Have you assembled your play set?
If “yes”, then READ the Leftover Parts notes at the bottom of this page, then turn the page
and proceed.
If “no”, then keep reading below.
If you have NOT already assembled your play set then you will need to do the following as
you are building your play set:
1) DO install the angle supports in Step 6B of the main instruction manual. These will
help stabilize the structure as construction progresses to the end.
2) DO NOT install the Safety Board in Step 33 (Side to Side Wood Roof), Step 42 (Front to
Back Wood Roof) or Step 31 (Tarp Roof) of the main instruction manual.
3) DO NOT install the Sandbox Seats in Step 45 (Side to Side Wood Roof), Step 53 (Front
to Back Wood Roof) or Step 43 (Tarp Roof) of the main instruction manual.
4) DO install the Clubhouse Walls after the entire play set structure is completed.
5) DO NOT build the picnic table until after the clubhouse walls are installed.
The 1500 play set series is modular. Because of this some parts will be leftover after the
Clubhouse Walls are installed.
Leftover Parts:
2 –5/4 x 6 x 22” Sandbox Seats, 1 –2 x 6 x 70” Sandbox Board,
All boards for the Picnic Table. The picnic table parts will be part of the leftover pieces for
this set. If your play set is already completed you may choose to remove the picnic table
from the right side of the unit and place it on the left side after the clubhouse walls are
installed. Placing the picnic table in this position will take up approximately 35% of the
useable floor space at the bottom of the play set.
*Clear Silicone Caulk will be needed to fill in any screw holes in the green posts.

WOOD SCREW
#8 X 1-3/4"
QTY: 118
#8 X 2"
WOOD SCREW
QTY: 28
#8 X 1-1/4"
WOOD SCREW
QTY: 58
5/16" TEE NUT
QTY: 2
5/16" WASHER
QTY: 16
2
5
6
7
8
9
1
4
3
USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN
ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
5/16 X 4-1/2"
HEX BOLT
QTY: 4
#2 SQUARE
DRIVE TIP
QTY:1
3/8" x 1-1/8"
BLACK PLASTIC
PLUG
QTY: 2
11-0054
1518 HARDWARE
PAGE 1 OF 1
REV C: 3/24/2014 JH.
5/16 x 3-1/2"
LAG SCREW
QTY: 12

DESCRIPTIONPICTURE QTY.
1-3-3475-WBB
OPEN WINDOW
OUTSIDE SUPPORT
PANEL BOARD
WINDOW
BRACE
1 X 4 X 9"
1 X 3 X 34-3/4"
1-4-0900-TBW 3
1-4-0998-OWTB3
TOP BOARD
125-6-2825-PS 7
1 X 3 X 18"
PANEL SLAT
5/4 X 6 X 28-1/4"
1-3-1800-WTB 1
1 X 3 X 29-7/8"
BOARD
WINDOW TOP
1-3-2988-OWOS 1
1
1-3-4050-PBB
WINDOW
BOTTOM BOARD
2
1 X 3 X 40-1/2"
1 X 4 X 9-31/32"
OPEN WINDOW
TOP BOARD 3 2

PICTURE DESCRIPTION QTY.
1 X 6 X 11-3/16"
2
DOOR 1
TOP BOARD
2
1-4-2775-BWB
TOP BOARD 2
OPEN WINDOW
1-6-1360-OWTB1
1 X 4 X 27-3/4"
1-4-2950-OWB
BOTTOM
WINDOW BOARD
OPEN WINDOW
1-4-5100-WB
BOARD 1
5
1 X 4 X 29-1/2"
1-6-0843-TBD2
1 X 4 X 51"
WALL BOARD 6
1 X 6 X 8-7/16"
1-6-1020-TBD1
TOP BOARD
DOOR 2 2
1 X 6 X 10-3/16"
1-6-1118-OWTB2
1 X 6 X 13-5/8"
OPEN WINDOW
TOP BOARD 1 2

2-6-7000-BPBD
2 X 4 X 70"
BOTTOM WALL
BOARD
1-6-2700-ATBD 1
BOARD DOOR
ARCH TOP
1 X 6 X 27"
1-6-2775-BBOW 4
OPEN WINDOW
BOTTOM BOARD
1 X 6 X 27-3/4"
1-6-3400-TBW 1WINDOW
TOP BOARD
1-6-5100-WB 11
WALL BOARD
1 X 6 X 51"
1 X 6 X 34"
2-4-4750-TPB 1
BOARD
TOP PANEL
2 X 4 X 47-1/2"
2-4-7000-BWB 2
2 X 6 X 70"
BOTTOM PANEL
BOARD DOOR 1
DESCRIPTIONPICTURE QTY.

DESCRIPTIONPICTURE QTY.
1
1
11-0054
WINDOW
07-0013
1518
HARDWARE
(NOT SHOWN)

STEP 1: REMOVING THE PICNIC TABLE
1: REMOVE THE PICNIC TABLE TO ATTACH THE RIGHT SIDE CLUBHOUSE WALL.
2: REMOVE THE SCREWS THAT CONNECT THE PICNIC TABLE SUPPORTS TO THE CORNER POSTS.
3: SET THE PICNIC TABLE ASSEMBLY AND SCREWS ASIDE IN CASE YOU WISH TO REINSTALL THE
PICNIC TABLE ON THE OTHER SIDE OF THE FORT LATER.
4: PLACE CLEAR SILICONE IN THE SCREW HOLES IN THE CORNER POSTS.
PICNIC TABLE

1: REMOVE THE TWO SANDBOX SEAT BOARDS TO ATTACH THE WALL BOARDS.
STEP 2: REMOVING SANDBOX SEATS
SANDBOX SEAT

KEEP THESE
ANGLE SUPPORTS
STEP 3: REMOVING THE ANGLE SUPPORTS
1: REMOVE THE BACK AND SIDE ANGLE SUPPORTS UNDER THE DECK.
2: KEEP THE TWO ANGLE SUPPORTS AT THE FRONT.
3: AFTER YOU INSTALL ALL THE CLUBHOUSE WALLS PUT THE ANGLE SUPPORTS BACK ON.
IT IS A GOOD IDEA TO LEAVE SCREWS IN THE ANGLE SUPPORTS AND TO NUMBER THEM AND
THEIR LOCATION FOR LATER.
4: PLACE CLEAR SILICONE IN THE SCREW HOLES IN THE CORNER POSTS FOR THE ANGLE
SUPPORTS AT THE LEFT AND RIGHT SIDES OF THE SET.

STEP 4: SAFETY BOARD
1: REMOVE THE SAFETY BOARD.
2: PLACE THE SAFETY BOARD YOU JUST REMOVED FLUSH WITH 2 X 6 BOTTOM BOARD. USE TWO
5/16 X 3-1/2" LAG SCREWS AND TWO 5/16" WASHERS TO ATTACH IT TO CORNER POSTS.
3: DAB SOME SILICONE ON THE PLASTIC PLUGS AND PLACE THE PLASTIC PLUGS IN THE HOLES
LEFT FROM REMOVING THE SAFETY BOARD IN THE CORNER POSTS.
SAFETY BOARD
SAFETY BOARD
5/16 X 3-1/2"
5/16" WASHER
LAG SCREW
2 X 6 X 47-1/2"
BOTTOM BOARD
PLASTIC PLUG
A

2 X 6 X 70"
SANDBOX
BOARD
2: REPLACE SANDBOX BOARD YOU JUST REMOVED WITH 2 X 6 X 70" BOTTOM PANEL BOARD
LAG SCREW
5/16 X 3-1/2" 5/16" WASHER
HEX BOLT
5/16 X 4-1/2"
5/16 X 3-1/2" LAG SCREWS WITH 5/16" WASHERS TO ATTACH IT TO THE POSTS.
3: PLACE THE 2 X 4 X 70" BOTTOM WALL BOARD FLUSH WITH 2 X 6 BOTTOM BOARD. USE TWO
DOOR WITH CUT NOTCH UP. USE 5/16 X 4-1/2" HEX BOLTS ON THE TOP HOLES, 5/16 X 3-1/2" LAG
SCREWS ON BOTTOM HOLES AND 5/16" WASHERS TO ATTACH IT TO THE POSTS.
2 X 6 X 70"
BOTTOM
BOARD
2 X 4 X 70"
BOTTOM
WALL BOARD
2 X 6 X 70"
BOTTOM PANEL
BOARD DOOR
STEP 5: BACK SANDBOX BOARD AND BOTTOM BOARD
1: REMOVE THE SANDBOX BOARD ON THE BACK OF THE FORT .