Hakki Pilke HakkiFeed 422 User manual

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HakkiFeed 422 rev. A Translated Version 1-2019
HakkiFeed
422
Hydraulic log rack
–Operating, assembly and maintenance manual
–Spare parts manual
–EC Declaration of Conformity
–Safety instructions
–Guarantee terms
MAASELÄN KONE OY
Valimotie 1, FI-85800 Haapajärvi
Tel. [phone]
[e-mail]
www.hakkipilke.fi
ENGLISH
The operator must read and understand these
instructions before operating the machine!

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Table of contents
1. General information.....................................................................................................................3
1.1. Introduction..............................................................................................................................................3
1.2. Purpose of use..........................................................................................................................................3
1.3. Operating conditions................................................................................................................................3
1.4. Safety instructions....................................................................................................................................3
2. Receipt and assembly...................................................................................................................4
2.1. Delivery inspection ...................................................................................................................................4
2.2. Assembly instructions...............................................................................................................................4
2.3. Lifting and moving the machine...............................................................................................................4
2.4. Main components of the machine ...........................................................................................................5
3. Control functions and setting up the machine ............................................................................5
3.1st Arranging the machine for operation and transport ...............................................................................5
3.1.1. Adjustments ......................................................................................................................................5
3.1.2. Connecting the hydraulics.................................................................................................................6
4. Operating the machine ................................................................................................................6
4.1st Performing a test run on the machine .....................................................................................................6
4.2nd Loading logs onto the log rack..................................................................................................................7
5. Machine maintenance..............................................................................................................................7
5.1. Tightening.................................................................................................................................................7
5.2. Lubrication................................................................................................................................................7
5.3. Washing and cleaning...............................................................................................................................9
6. Storage .........................................................................................................................................9
7. Maintenance table .......................................................................................................................9
8. Failures and remedial measures ..................................................................................................9
9. Assembly instructions and spare parts diagrams ......................................................................10
9.1. Parts list for the assembly ......................................................................................................................10
9.2. Assembly phases ....................................................................................................................................11
10. Guarantee terms ........................................................................................................................18
11. Declaration of incorporation for partly completed machinery .................................................19

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1. General information
1.1. Introduction
The purpose of this manual is to ensure that the machine is used in the manner intended by the
manufacturer, taking safety into consideration. Everyone operating the machine or working in close proximity
to it must study this manual carefully.
Before commencing work, operators must also familiarise themselves with the machine's control and safety
equipment, and ensure their proper operation.
Additional information on Maaselän Kone Oy’s products is available on our website at www.hakkipilke.fi.
Keep this manual in the immediate vicinity of the machine.
1.2. Purpose of use
The HakkiFeed 422 log rack is intended for moving pruned wood or logs onto a Hakki Pilke firewood
processor. The firewood processor must not be used to process any treated wood, such as is found in
construction waste.
The maximum diameter of the logs to be processed is 40 cm. This limit must not be exceeded. The maximum
length of the logs to be placed on the rack is 4 metres, and the minimum length is 2 metres.
Machine models and basic information
Model
HakkiFeed 422 (accessory, Hakki Pilke)
Driving power
Hakki Pilke firewood processor’s hydraulics (max 200 bar, max 16 l/min)
Weight
330 kg
Height/width/length
(mm)
Max log diameter
40 cm
Max/min log length
4,000 mm–2,000 mm
Max load-bearing capacity
2,000 kg
The machine’s serial number, year of manufacture, weight and model are provided on the grey type plate
fixed to the machine’s frame. (Figure)
1.3. Operating conditions
The temperature range within which the machine can be operated is -20 to +30 °C. In the winter, the
operator must ensure that there is no risk of slipping in the working area.
The working area must be level and clear of unnecessary items. No unauthorised persons may enter
the working area. The machine may only be used in sufficient lighting conditions.
1.4. Safety instructions
This machine is intended to be operated by only one operator. The danger zone is 10 metres around
the machine.
Persons under 18 years of age may not operate the machine.
The operator must ensure that the use of the device does not cause danger to others and that there
are no unauthorised persons in the danger zone.

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The machine may not be operated while under the influence of alcohol or other drugs, or when tired.
The machine may not be operated unless the operator has familiarised themselves with this
instruction manual.
The machine is only intended for transferring logs to the Hakki Pilke firewood processor.
The operator is not permitted to modify the structure or operation of the machine or remove
protective equipment.
The operator must wear ear protectors, sufficiently tight-fitting work clothing and gloves, protective
goggles and safety footwear.
Before starting up the machine, the operator must ensure that the machine and its guards are intact.
When cleaning the machine or carrying out any maintenance, it must be disconnected from its power
source.
2. Receipt and assembly
2.1. Delivery inspection
Dispose of the packaging material in an environmentally friendly manner.
Check that the machine has not sustained any damage during transit, and ensure that all necessary parts are
included in the package. In the event of any defects or damage, contact the retailer immediately.
2.2. Assembly instructions
The rack can be delivered either assembled or packaged. If the rack is delivered in packaged form, a
sufficiently proficient person must assemble it before use in accordance with the assembly instructions.
2.3. Lifting and moving the machine
When moving the machine, make
sure that the moving and lifting
capacity of your tractor or forklift is
sufficient for the weight of the
machine. Ensure the sufficient length
of the lifting prongs so that the tips
rest safely under both frame plates
(Figure 1). Only lift the rack when it is
empty and use the lifting points
shown in Figure 1.
Figure 1. Lifting points of the machine
Note! Incorrect lifting may cause a hazardous situation or damage the machine.

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2.4. Main components of the machine
The HakkiFeed 422 log rack is an accessory for the Hakki Pilke firewood processor. It is controlled hydraulically
with the operating levers of the Hakki Pilke firewood processor’s control unit.
A. In-feed conveyor
B. Log table
C. Feeder
Figure 2. Main components of the machine
3. Control functions and setting up the machine
3.1. Arranging the machine for operation and transport
Before arranging the machine for operation and using it, ensure that the operating conditions, detailed in
Section 1.4, are met and review the safety instructions in Section 1.5.
When preparing the rack for operation, ensure that it is positioned on an even and firm foundation so that the
logs on the rack are straight. Ensure that the rack cannot move or slide on its foundation during use. Make
sure that the machine’s hydraulic hoses cannot be caught between moving parts or cause a hazard.
When arranging the rack for transport, clear any wood off of it and fix the hydraulic hoses to it with cable ties,
for example.
Note! Inspect and clean the machine before arranging it for transport.
3.1.1. Adjustments
Adjust the height of the rack according to the firewood processor model in such a way that the rack’s in-feed
conveyor A is at least 20 mm higher than the machine’s in-feed belt. Adjust the distance between the machine
and rack to ensure the safe transfer of logs to the machine. The maximum allowed distance between the rack
and the machine’s in-feed arrangement is 500 mm.

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3.1.2. Connecting the hydraulics
Use the operator’s manual of the
relevant Hakki Pilke firewood processor
for the connections!
Use of the rack requires two separate
control valves: Example Figure 3.
In-feed conveyor A (Figure 1)
-Connected in series to the Hakki
Pilke firewood processor’s in-feed
system (quick couplings C(red) and
D(black))
Note! If the machine features the
valve shown in Figure 3, it must be
opened to ensure oil flow through
the quick couplings.
Feeder C (Figure 1)
-Connected to the accessory valve
of the Hakki Pilke firewood
processor (quick couplings A(red)
and B(black))
Ensure that all connections are safe and
secure!
Figure 3.
4. Operating the machine
4.1. Performing a test run on the machine
The machine may not be used before a test run has been performed and all the functions of the machine have
been tested. Both the test run and testing can only be performed by a person who has studied the machine’s
manual.
Before the test run, all of the components of the firewood processor must be checked. If any faults or wear
and tear that may affect the safe use of the machine are discovered, the processor must not be used until the
faulty or worn component is replaced and safe use can be ensured.
1. Make sure that you are familiar with the functions of the machine's controls. If necessary, see Section 3.
2. Operate in-feed conveyor A (Figure 2) empty, and ensure that the rollers run freely and in the right
direction.
3. Use feeder C unloaded and ensure that it can move freely in both directions.
4. Load logs onto table B, and use one log to test the operation before beginning actual work.

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If a fault occurs during the test run, determine the cause of the fault and take remedial action as deemed
necessary. The machine must be shut down and disconnected from the power source for the duration of both
the diagnostics and repairs.
4.2. Loading logs onto the log rack
Use a forklift or tractor with a sufficiently long fork to ensure safe loading.
-Load the first log against the feeder –do not drop the log.
-Lower the following logs carefully on the rack –do not drop them.
-Load the logs on the machine with the stem end first, and ensure that the centre of gravity is in the
middle so that the logs cannot tip to the side off the rack.
-Do not exceed the load-bearing capacity of the rack (Section 1.3), and leave enough room for the free
operation of feeder C.
-Smaller logs can be stacked on top of each other, but a total height of 40 cm must not be exceeded.
Note! Ensure that there are no other people in the vicinity of the machine when loading logs!
Note! Ensure that the log’s centre of gravity stays on the conveyor!
5. Machine maintenance
The machine must be disconnected from its power source before any maintenance, adjustment, replacement
or cleaning measures. Only use spare parts that are supplied by the manufacturer or your retailer. If any of the
machine’s guards or components need to be removed for maintenance, they must always be reattached
before the machine is activated. After maintenance and adjustment measures, a test run must be carried out
on the machine, according to the instructions in Section 4.1.
5.1. Tightening
Check the tightness of the log rack bolts at regular intervals. Inspect the rack visually before each instance of
use.
5.2. Lubrication
There are a total of six lubrication points in the machine, presented in the figures below.
1. In-feed conveyor bearings (B) 2 pcs, Figure 6:B (every 200 hours)
2. Feeder bearings (A) 2 pcs, Figure 6:A (every 200 hours)
3. Feeder cylinder nipples 2 pcs, Figure 6:C (every 50 hours)
Note! Take care when applying grease to dustproof bearings!

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Figure 6

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5.3. Washing and cleaning
Loose debris and sawdust can be cleaned from the machine with pressurised air, for example. The machine
can also be washed with a high-pressure washer as long as the water jet is not aimed directly at the bearings.
Always ensure that the machine and the working area are sufficiently clean during operation. The machine
must always be cleaned after use. Clean the machine at suitable intervals and always before storing the
machine for a prolonged time. After washing, the machine must be lubricated according to the instructions in
Section 5.2.
6. Storage
Although the machine is intended for outdoor use, it should be covered and stored in a sheltered location or
indoors. Before prolonged storage, the machine must first be cleaned, then washed according to Section 5.8
and lubricated according to Section 5.5.
7. Maintenance table
Target
Task
Daily
Interval
50 t
Interval
200 h
Substance/access
ory item
Lubrication points
Lubrication
(Section
5.2)
X
X*
Lubrication grease
*bearings
Tightening
bolts (condition,
tightness)
Check
X
Hoses
Check
X
8. Failures and remedial measures
Failure
Cause
Remedial measure
The in-feed conveyor rollers
are not rotating.
1. The feed serial connection
valve is connected to the
machine
2. Quick coupling fault or loose
coupling
3. Incorrect or insufficient valve
pressure
1. Open the valve (Figure
3)
2. Repair connection
3. Contact the retailer
The feeder is not moving
1. Quick coupling fault or loose
coupling
2. Log stuck
1. Repair connection
2. Disconnect from the
power source and remove
blockage

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9. Assembly instructions and spare parts diagrams
9.1. Parts list for the assembly
No.
Part
number
Name
Standard
Dimensions
Pcs
1
31206
End, cylinder side
1
2
50037432
Rear end
1
3
96044
Retaining ring
DIN 471
30
2
4
31230
Extension
4
5
96208
Hitch pin
4
6
48033
Pin
Ø16 L=135
4
7
48015
Height adjustment pipe
4
8
95003
Keel roller 300
2
9
31059
Log rotator
1
10
11160
Cylinder HF422
1
11
97307
Hydraulic motor HF422
2
12
95057
Collar step bearing unit
UCFL 205
2
13
61105
Drive roller
2
14
50037451
Middle pipe
1
15
50037464
Intermediate support
4
16
50033060
Lock valve HF422
1
17
50037476
Vertical support
1
18
96058
Washer
DIN 125
A12
44
19
96059
Washer
DIN 125
A16
8
20
96054
Washer
DIN 125
A24
2
21
96218
Locking nut
DIN 985
M12
24
22
96219
Locking nut
DIN 985
M16
8
23
96376
Hex screw
DIN 931
M12x80
4
24
96118
Hex screw
DIN 931
M16x90
8
25
96332
Hex screw
DIN 931
M12x130
4
26
96111
Hex screw
DIN 931
M12x90
8
27
96149
Hex screw
DIN 933
M12x45
4
28
96148
Hex screw
DIN 933
M12x40
4
29
96247
Split pin
DIN 94
3.2x40
2
30
50037504
Diagonal support
2
31
97213
USIT 1/2"
4
32
97203
Double nipple 3/8" x 1/2"
4
33
97151
Hydraulic hose 3,800 x 3/8” +
quick coupling + guard
3
34
97152
Hydraulic hose 4,500 x 3/8” +
quick coupling + guard
1
35
97060
Hydraulic hose 1,200 x 3/8"
1

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9.2. Assembly phases
Phase 1: Assemble in accordance with Figure 7 and leave the screws loose.
Figure 7

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Phase 2: Spread the front section. Install feeder 9 first, followed by support pipe 15. Leave the screws loose.
Figure 8

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Phase 3: Install support 17 first, leave the screws loose. Then install intermediate support 15, leave the screws
loose.
Figure 9

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Phase 4: First install the No 30 diagonal supports. Fasten the screws to the lower ends and leave them loose.
Then install middle pipe 14 and its screws. Leave the screws loose.
Figure 10

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Phase 5: Install the cylinder, part 10. Tighten all the screws installed so far.
Figure 11
Phase 6: Install roller 13; bearing 12 on the end. Leave the screws loose. Then push hydraulic motor 11 into
place. Tighten the hydraulic motor screws first, followed by the bearing screws.
Figure 12

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Phase 7: Install the No 8 rollers as shown in Figure 13.
Install the No 33 cylinder hoses. (Lower marked red, upper black)
Figure 13
Install the USIT seals 31, nipples 32 and hydraulic hoses 33 (shorter hose, red) 34 (longer hose, black) and 35
(intermediate hose) in the hydraulic motors.
Figure 14

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Phase 8: Install the No 4 extensions and their screws. Tighten the screws.
Finish by inspecting the assembly!
Figure 15

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10. Guarantee terms
The guarantee is valid for the original buyer for 12 months, starting from the date of purchase, but for no
more than 1,000 operating hours.
Always contact the machine’s seller before undertaking any procedures in matters concerning the guarantee.
A guarantee claim must be issued to the seller in writing immediately upon the discovery of a defect. If the
defect concerns a damaged part or component, please send a photograph of the damaged part or component
to the seller, if possible, so the fault can be identified. When submitting a guarantee claim, the buyer must
always include the type and serial number of the machine in the claim and present a receipt that includes the
date of purchase. Guarantee claims must be submitted to an authorised retailer.
The guarantee covers
Parts damaged in normal use due to faults in the material or manufacturing.
Reasonable repair expenses in accordance with the agreement between the seller or buyer and the
manufacturer. Faulty parts will be replaced with new ones. A faulty part or parts replaced due to a
material fault must be returned to the manufacturer via the retailer.
The guarantee does not cover
Damage caused by normal wear and tear (e.g. rollers and wear parts), improper use or use contrary to
the instruction manual.
Damage caused by negligence of maintenance or storage procedures detailed in the instruction
manual.
Damage occurred in transport.
Normal adjustment, care, maintenance or cleaning measures.
Defects in a machine to which the buyer has performed or commissioned structural or functional
changes, to the degree that the machine can no longer be considered equivalent to the original
machine.
Other potential costs or financial obligations resulting from the procedures mentioned
above.
Indirect costs.
Travel costs resulting from guarantee repairs.
The guarantee for parts replaced during the guarantee period of the machine expires at the same time
as the machine’s guarantee.
The guarantee is void if the ownership of the machine is transferred to a third party during the
guarantee period.
The guarantee is void if any of the machine’s seals have been broken.
If a fault or defect reported by the customer is found not to be covered by the guarantee, the manufacturer
has the right to charge the customer for the identification and possible repair of the fault or defect in
accordance with the manufacturer's current price list.
This guarantee certificate indicates our responsibilities and obligations in full and excludes all
other responsibilities.

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11. Declaration of incorporation for partly completed machinery
(Machinery Directive 2006/42/EC, Annex II B)
Manufacturer: Maaselän Kone Oy
Address: Valimotie 1, FI-85800 Haapajärvi
Name and address of the person who is authorised to compile the technical file:
Name: Timo Jussila Address: Valimotie 1, FI-85800 Haapajärvi
The aforementioned person assures that
HakkiFeed 422 log rack (Hakki Pilke firewood processor accessory) Serial number: …………………………
is compliant with the applicable regulations of the Machinery Directive (2006/42/EC).
This partly completed device may only be connected to a compatible
Hakki Pilke firewood processor.
Location and date: Haapajärvi, 4 October 2019
Signature:
Anssi Westerlund
Managing Director