Hayter RANGER 53 PRO 396E User guide

Ranger 53 Pro
CODE
396E
OWNER'S HANDBOOK
(English Version)
CODE SERIAL NO. HANDBOOK: 111-1071 (Rev.A.)
396E 270000001
Issue : 12.12.06

Main Features
1.2
MAIN FEATURES /SPECIFICATIONS
1
2
3
456
7
9
10
11
12
13 14
15
16
17
18
8
1. Spark Plug Lead.
2. Primer Bulb.
3. Engine Cover.
4. Air Filter.
5. Fuel Filler Cap.
6. Oil Filler Cap & Dipstick.
7. Height of Cut Lever.
8. Serial No. Label.
9. Rear Deflector.
10. Handlebar Securing Knob
11. Engine Start Grip.
12. Throttle Control.
13. Lever - Engine Stop.
14. Handlebar.
15. Ground Drive Clutch Lever.
16. Ground Drive Speed Control.
17. Grassbag Assembly.
18. Muffler Guard.
Briggs & Stratton Intek Edge 60
121602-0315-E1
2900 rpm
Unleaded petrol.
1.5 litres
SAE 30 engine oil
0.6 litres
530mm
25 - 85mm
1705 x 585 x 1025mm
60.5 Kg
NGK BCP5RES/CHAMPION RC12Y2
0.50mm
Engine
Engine type
Engine / cutterblade speed
Fuel type
Fuel capacity
Oil type
Oil sump capacity
Cutting width
Cutting height
Overall dimensions
Dry Weight
Spark Plug
Spark Plug Gap
CODE 396 (SG56 RC VAR PRO)
MODELS
Specifications

1ST Year (12 months)
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
1ST Year (12 months)
Owner’s Name:
Serial Number:
Date:
2nd Year (24 months)
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
Owner’s Name:
Serial Number:
Date:
Note for dealer: Please retain this voucher for your records.
Note for dealer: Please retain this voucher for your records.
2nd Year (24 months)

1.5
1.20 - 1.21 Lawn Care Calendar - Guide only
1.22 Maintenance Schedule
1.23 - 1.29 Mower Maintenance
1.23 - Engine
1.23 - Throttle Cable Adjustment
1.23 - Carburettor Adjustments
1.24 - Oil Service
1.24 - Air Cleaner Service
1.25 - Spark Plug Service
1.25 - Keeping Engine Clean
1.25 - Grassbag
1.26 - Deck Housing
1.26 - Securing Nuts and Bolts
1.26 - Clutch Cable Adjustment
1.27 - Lubrication
1.27 - Cutterblade Removal
1.28 - Cutterblade Assembly
1.28 - Cutterblade Sharpening
1.29 - Storage
1.30 - 1.31 Trouble Shooting
1.32 Declaration of Conformity
1.33 - 1.36 Parts List
1.37 Parts list Diagram
1.38 Customer Info
1.39 - 1.40 Notes
1.2 Main Features/Specifications
1.5 Contents
1.6 Introduction
1.7 Warranty
1.8 - 1.11 Safety Precautions
1.8 Safety Alert Symbol
1.8 Training
1.8 Preparation
1.9 Preparation
1.9 Operation
1.10 Operation
1.10 Maintenance & Storage
1.11 Maintenance & Storage
1.11 Safety Symbols
1.11 Control Symbols
1.12 - 1.13 Assembling the Mower
1.12 - Delivery Checklist
1.12 - Handlebar
1.13 - Grassbag Assembly
1.13 - Grassbag Attachment
1.14 Before Starting the Mower
1.14 - Prevent Engine Damage
1.14 - Oil Type
1.14 - Check Oil Level
1.14 - Fuel Type
1.15 - 1.21 Operating The Mower
1.15 - Controls
1.15 - Starting
1.16 - Forward Travel
1.16 - Reverse Travel
1.17 - Turning
1.17 - Stopping
1.18 - Slopes
1.18 - Height of Cut
1.18 - Before Mowing
1.18 - Grassbag
1.19 - Without Grass Collection
1.19 - Heavy Growth
1.19 - Friction Disc
1.19 - Non-Grassed Areas
CONTENTS

Thank you for purchasing a Hayter mower. The following pages are designed to help you gain
safe and efficient service from your machine.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives
essential information regarding mower safety, operation, maintenance and specifications. Read
and understand this handbook prior to operating your mower for the first time. Make sure you
are familiar with all the controls and points of regular maintenance. If you have any doubts,
consult your local Hayter authorised dealer who will be pleased to give you assistance.
IMPORTANT: This mower is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compliance
with and strict adherence to the conditions of operation, service and repair as specified in this
handbook also constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures.
The safety precautions listed in this handbook and all other generally recognised regulations on
safety must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of
liability for any resulting damage or injury.
Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will ensure
a long and satisfactory service life. Prior to despatch from our factory every effort is made to
ensure that your mower is delivered in perfect condition.
Throughout this handbook all references to left and right are as viewed from behind the han-
dlebar, in the direction of forward travel.
This handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to amend product specifications without prior notification.
1.6
INTRODUCTION

LIMITED WARRANTY
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in
material and workmanship under normal use and service for a period of one year from the date
of purchase. The manufacturers of the engine furnish their own warranty and services are
provided through their authorised network (Refer to "Engine Warranty Statement"). To qualify
for the full benefit of the warranty, the Warranty Registration Card must be returned to Hayter
Limited within 14 days of purchase. If the selling dealer has not returned the Warranty
Registration Card which is attached to the rear of the Owners Handbook please complete and
return. Subject to the conditions and exclusions noted in this limited warranty, we shall at our
option, repair or replace any warranted part during the applicable period. If you are in doubt or
experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.
A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.
wheels, cutterbars, cables, grassbags and other consumable wearing parts.
All machines which are fitted with a genuine Hayter Friction Disc or Crankshaft Support
Bearing as original equipment before use, are covered by a Lifetime Warranty against the
engine crankshaft bending. Note: friction washers, Blade Brake Clutch (B.B.C.) units and other
such devices are not applicable. Only machines fitted with a genuine Hayter friction disc or
crankshaft support bearing, which are used in accordance with the recommended operating and
maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover for minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.
To make a warranty claim, return the unit to a Hayter Authorised Service Dealer along with proof
of purchase stating the machine serial number and date of purchase. Subject to the conditions and
exclusions in this limited warranty, the authorised dealer will, at our option, repair or replace any
warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,
Hertfordshire CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and the
Hayter Website www.hayter.co.uk or contact:- Freephone 0800 616298.
1.7
WARRANTY

1.8
SAFETY PRECAUTIONS
This safety alert symbol indicates important safety messages. When
you see this symbol be alert to the possibility of injury. Carefully read
the following and inform others.
Your mower is perfectly safe if used correctly. Failure to observe the
following precautions may result in serious injury.
Before using the mower read the owners handbook carefully. Pay par-
ticular attention to the safety precautions. Ensure that you are familiar
with the controls and the proper use of the equipment. Learn how to
stop the mower quickly in an emergency.
Never allow children or people unfamiliar with these instructions to
use the mower.
Never mow while people, especially children, or pets are nearby.
Keep in mind that the user is responsible for accidents or hazards
occurring to other people or their property.
While mowing, always wear substantial footwear and long trousers.
Do not operate the equipment when barefoot or wearing sandals.
Thoroughly inspect the area where the mower is to be used and remove
all objects which may be thrown by the machine.
WARNING: Petrol is highly flammable.
- Store fuel in containers specifically designed for this purpose.
- Add fuel before starting the engine. Never remove the cap from the
fuel tank or add petrol while the engine is running or when the engine
is hot. Allow the engine to cool for at least two minutes before refu-
elling.
- Do not attempt to start the engine if petrol is spilled or a smell of
petrol is present. Move the mower away from the area of spillage
and avoid creating any source of ignition until petrol vapours have
dissipated.
Safety Alert Symbol
Preparation
Training

1.9
PRECAUTIONSSAFETY
- Always use fresh fuel. Stale fuel can block the carburettor and cause
leakage.
- Replace fuel tank and oil tank caps securely.
- Replace faulty exhaust.
A damaged cutterblade or loose fixing bolt are major hazards. Before
use, always visually inspect the cutting mechanism to ensure that it is
in good condition. A damaged cutterblade must be replaced immedi-
ately with a genuine Hayter replacement part
Do not operate the engine in a confined space where exhaust fumes
(carbon monoxide) can collect. Refuel outdoors only and do not smoke
while refuelling.
Always pull the starter cord slowly until resistance is felt. Then pull
the cord rapidly to avoid kickback and prevent hand or arm injury.
Mow only in daylight or good artificial light.
Avoid using the mower on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction on slopes.
Do not mow excessively steep slopes of more than 20 degrees.
Use extreme caution when reversing or pulling the mower towards you.
Stop the engine before moving the mower across areas other than grass.
Never operate the mower unless the guards are securely in position and
in good condition.
Do not change the engine governor settings or overspeed the engine.
Disengage the rear roller drive clutch before starting the engine.
Start the engine carefully, with feet well away from the cutterblade.
Variable speed control must only be operated whilst the engine is run-
ning
Operation
Preparation

1.10
Do not tilt the mower when starting the engine.
Do not put hands or feet near or under rotating parts.
Never pick up or carry the mower while the engine is running.
Never lift the rear deflector while the engine is running.
Never touch the exhaust/exhaust guard or cooling fins when the engine
is hot.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the discharge chute.
- Before cleaning/checking or working on the mower.
- After striking a foreign object. Inspect the mower for damage and
ensure necessary repairs are made before re-starting.
- If the mower starts to vibrate abnormally (check immediately).
Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
- Reduce throttle control setting during engine shutdown.
Keep all nuts, bolts and screws tight to ensure that the equipment is in
safe operating condition.
Frequently check fuel lines and fittings for cracks or leaks and replace
if necessary.
Never check for a spark when the spark plug is removed. (Use approved
tester)
Inspect the exhaust periodically and replace if worn or leaking.
Never crank the engine with the spark plug removed.
Never start the engine with the air-cleaner or air-cleaner cover removed.
Never store the mower with petrol in the tank within an enclosed area
where fumes may reach an open flame or spark.
This machine contains spring loaded assemblies which could cause a
hazard when dis-assembled and re-assembled, this maintenance should
only be carried out by a Hayter authorised dealer.
SAFETY PRECAUTIONS
Operation
Maintenance & Storage

1.11
SAFETY PRECAUTIONS
Allow the engine to cool before storing in any enclosure. To reduce the
fire hazard, keep the engine and the surrounding deck area free of
grass, leaves, or excessive grease.
Check the rear deflector and grassbag frequently for wear or deterioration.
Replace worn or damaged parts for safety.
If the fuel tank has to be drained, this should be done outdoors and
when the engine is cool.
Wear strong work gloves when removing and reassembling the cut-
terblade.
Always replace worn or faulty parts with genuine Hayter parts.
Maintenance & Storage
Safety Symbols
Safety Alert - Be aware to the
possibility of injury.
Danger of severing toes or fin-
gers in cutting mechanism.
Carefully read the Owners
Handbook before using the
machine.
Danger of being hit by thrown
objects.
Stop engine and remove spark
plug lead before working on
the mower.
Keep bystanders at a safe dis-
tance from the mower.
Engine Stop
(Symbol)
Height of Cut Adjustment
(Symbol)
Throttle Control
(Symbols)
Control Symbols
STOP
305113
1D396S03
Variator Control
(Symbols)
1D396S02
Slow Fast Slow Fast

1.12
ASSEMBLING THE MOWER
Remove the mower from the packaging and check that the following
items have been supplied correctly. If any items are missing contact,
your local Hayter dealer.
To prevent accidents cut off the long ribbon attached to the grass-
bag and discard.
Assemble the handlebars: Assemble the handlebars as shown. Route
the cables carefully and clip in position to avoid damage and entan-
glement when using the machine.
CAUTION - PREVENT DAMAGE : When assembling the
handlebar, take care to ensure that the controls and cables do not
become damaged. Always replace damaged controls and cables
before using the mower.
Delivery Checklist
Description
Handlebar Lower LH
Handlebar Lower RH
Coach Bolt
Washer
Nut
Handlebar Support LH
Handlebar Support RH
Quantity
1
1
4
4
4
1
1
Assembling the Mower for the first time
CS223 CS224 CS225B
Description
Large Knob
Upper Handlebar
Cap
Cable Guide
Grassbag Frame
Grassbag Fabric
Grassbag Flap
Engine Handbook
Quantity
4
1
4
4
1
1
1
1
Handlebar

1.13
Grassbag Assembly
Assemble the grassbag: Insert metal frame into grassbag fabric and
clip into position. Push grassbag flap onto frame to fix in position.
WARNING - PREVENT ACCIDENTS: Always ensure grassbag
flap is securely fitted and in good condition.
Raise the rear deflector, lower the grassbag through the handlebar
and hook in position. Lower the deflector to rest on the grassbag.
ASSEMBLING THE MOWER
Assembling the Mower for the first time
CS226
CS227
ER
Grassbag Attachment

To prevent engine damage the engine is shipped without oil or
petrol. The engine must be filled with the correct grade of oil and
petrol before starting the engine.
Always use high quality detergent oil classified SAE 30 oil. Never use
additives with recommended oil.
To prolong the life of your engine it is important that the oil is changed
after the first 5 hours of use - refer to ‘Maintenance Schedule’.
Clean around the oil filler cap before removing. With the mower on a
level surface, unscrew and remove the oil filler - dipstick. Wipe oil
from it with a clean cloth. Screw the oil filler - dipstick back in place,
then unscrew and remove it to check the oil level.
The oil level is correct when it is at the full mark on the dipstick.
DO NOT OVERFILL.
Always use clean, fresh unleaded petrol. Purchase fuel in quantities
that can be used within 30 days. Never mix oil with petrol. For added
engine protection Briggs & Stratton recommend the use of their fuel
additive which is available from an authorised Briggs & Stratton ser-
vice dealer.
Fill to base of neck to allow for fuel expansion. Do not overfill the
fuel tank.
O
I
L
ADD FULL
V15C
0.15
Litres
MOWERTHESTARTING
BEFORE
1.14
Fuel Type
Check Oil Level
Oil Type
Prevent Engine Damage

Operate all control levers several times and ensure that the cables
move freely. Check that the engine stop and ground drive clutch
levers return freely to their rest position when released.
Whilst operating the engine throttle mechanism slight resistance
should be felt when moving the lever to the ‘choke’ position.
Operate the primer bulb: Push on the primer bulb 5 times at two
second intervals to provide the extra fuel to start the engine after
assembling the mower for the first time.
In normal use, push on the primer bulb 3 times at two second inter-
vals to provide the extra fuel required to start a cold engine.
Operation of the primer bulb is usually unnecessary when starting a
warm engine.
Stand behind the mower and hold the handlebar together with the
engine stop lever with your left hand. With your right hand hold the
engine start - grip and pull slowly until resistance is felt, then pull
rapidly to crank the engine. carefully return the start grip to the stor-
age position when the engine starts.
If the engine does not start after 5 attempts - refer to “Trouble
Shooting”.
The engine stop lever must be held firmly against the handlebar
to start and keep the engine running. If the engine stop lever is
released the engine will stop.
To prevent damage never pull the engine start grip when the
engine is running.
1.15
Controls
CS212
Starting - Step 1
OPERATING THE MOWER
Step 2

Hold the handlebar and operate the ground drive clutch lever to power
the mower in a forward direction.
When the ground drive clutch lever is disengaged the mower may be
pushed. This feature is useful when mowing in confined areas.
Ground speed may be adjusted by operating the speed variator control.
Push forward to slow down and pull back to speed up
IMPORTANT To avoid damage this control should only be opert-
ed whilst the engine is running. If the engine stop lever is released
the engine will stop.
Hold and pull against the handlebar with both hands to reverse the
mower.
1.16
Forward Travel
MOWERTHEOPERATING
Reverse Travel

1.17
MOWERTHEOPERATING
To make a wide turn steer the mower with the handlebar in the direc-
tion required.
To make a tight turn release the ground drive clutch lever, apply down-
ward pressure on the handlebar to raise the front wheels just above
ground level and steer in the required direction.
To prevent accidents do not raise the front of the mower exces-
sively when making a turn. Never raise the rear of the mower
when the engine is running.
Reduce the throttle setting and then release the ground drive clutch
lever followed by the engine stop lever.
Emergency stop: Release both ground drive clutch lever and engine
stop lever together.
If the engine fails to stop, move the throttle lever to the ‘slow’ posi-
tion and disconnect the spark plug lead.
Stopping
STOP
CS146
Turning

To prevent engine damage do not use the mower on slopes greater
than 20 degrees.
Move the height of cut lever sideways to disengage it from the locking
notch, then push forwards to lower or pull backwards to raise the height
of cut. Release the lever in the required position and ensure that it locks
firmly into one of the seven notch settings.
Always select a height of cut to suit operating conditions. Prevent
engine overloading and blockages by avoiding low cuts in long grass
conditions. Be prepared to make two cuts when the grass is long.
To prevent accidents thoroughly inspect the area and remove all
objects which when contacted by the mower cutterblade could
become dangerous projectiles. Inspect the area for hidden obstruc-
tions which when contacted by the cutterblade could risk health
and safety or result in damage to the mower. Remember the loca-
tion of these obstructions and ensure that you mow around them.
Raise the rear deflector and lift the grassbag through the handlebar and
lower the rear deflector to rest against the rear of the mower.
To empty the grassbag, pour out the grass clippings and shake the
grassbag vigorously to clean the airways. Good grass collection
depends on good air flow through the grassbag. When collecting grass
clippings it is important that the grassbag is emptied regularly to pre-
vent blockages and engine overloading.
1.18
CS219
Height of Cut
Before Mowing
305113
CS284
Grassbag
OPERATING THE MOWER
Slopes

1.19
Remove the grassbag and operate the mower with the rear deflector in
the closed position.
Areas of heavy growth should be mown without collecting the clip-
pings. If collection is required, first mow the area without the grass-
bag at the maximum height of cut setting. Allow the grass clippings to
dry out and then mow the area at the maximum height of cut setting
with the grassbag fitted. Reduce the height of cut and mow the area
again as necessary until the required finish is obtained.
To prevent damage to your lawn do not remove more than one third
of grass height in one cut.
The cutterblade is driven by the engine via a friction disc to help pre-
vent damage occurring to the engine crankshaft and cutting mecha-
nism when a hidden obstruction or overload is encountered.
Always stop the engine when a hidden obstruction or excessive vibra-
tion is encountered. Disconnect the spark plug lead and examine the
cutting mechanism. ALWAYS replace a damaged cutterblade - refer to
“Maintenance”.
When moving the mower across non-grassed areas, stop the engine
and set the mower to the maximum height of cut to protect the cutting
mechanism.
Friction Disc
Non-Grassed Areas
STOP
CS146
MOWERTHEOPERATING
CS222
Without Grass Collection
Heavy Growth

1.20
There is very little work to do this month apart from brushing away
leaves. Keep off the grass if frozen or waterlogged.
Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil
organisms and root growth and apply lawn sand if necessary.
The yearly lawn work programme really starts this month. As soon as
the ground conditions are suitable, the first cut can be made. The first
cut should merely “top” the grass as close cutting at this stage could
result in severe yellowing or browning. Two cuts are generally suffi-
cient this month.
Mow often enough to stop grass growing away. Dig out patches of
coarse grass or resistant weed. Re-seed bare patches.
Keep mowing increasing the frequency as required. Treat with selec-
tive weed killers or combined weed/feed preparations if you did not
feed the lawn in April.
Summer mowing should now be under way. It should be necessary to
mow the lawn twice a week. Raking before mowing is important this
month as the combined action keeps runners of clover under control.
Water the grass if necessary, and remember to soak thoroughly.
Treat the grass with the second application of fertiliser or weed
killer/fertiliser. Water when necessary and rake occasionally. As a gen-
eral rule the grass clippings should be removed each time you mow. If
weather conditions are dry and hot and the grass is weed free, leave the
clippings on the lawn to help maintain ground moisture.
January
LAWN CARE CALENDAR
March
April
May
July
To be used as a guide only.
February
June