Hd helicopters Hd 750 cell dbds User manual

PLEASE CAREFULLY READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE ASSEMBLY

www.hd-helicopters.com

HD 750 CELL DBDS Assembly Manual V1

Damit Sie Ihren HD 750 Helikopter korrekt zusammenbauen und sicher betreiben können, verwenden wir in der Anleitung dieses Symbol an Stellen, an denen besondere Aufmerksamkeit benötigt wird. Sollten

diese besonderen Hinweise beim

Zusammenbau nicht genau beachtet werden, können elektronische und mechanische Schäden oder sogar Verletzungen nicht ausgeschlossen werden.

Verwendungshinweise:

Diese Anleitung beinhaltet detaillierte Anweisungen, um den HD 750 CELL DBDS korrekt aufzubauen und einzustellen. Bitte folgen Sie den Instruktionen genau, um die bestmögliche Performance und mechanische

Exaktheit des fertigen Modelles zu erhalten. Für die erfahrenen Modellhelikopterpiloten empfehlen wir ausdrücklich, sich genau an die Schritte und Hinweise in der Anleitung zu halten, um das bestmögliche Endresul-

tat zu bekommen. Bitte bewahren Sie diese Anleitung gut auf und ziehen sie diese zu Rate, wenn Sie Teile austauschen oder ein Upgrade vornehmen.

Haftungsverzicht

Trotz größter Sorgfalt bei der Erstellung dieser Anleitung kann der Hersteller und Großhändler keine Garantie für das notwendige und korrekte Verständnis der beschriebenen Schritte beim Zusammenbau überneh-

men und lehnt somit jegliche Haftung und Ersatzansprüche ab, die aus dem missbräuchlichen Verwenden des Modellhelikopters entstanden oder abzuleiten sind.

Dieses Modell wurde für versierte und erfahrene Piloten entwickelt. Wenn Sie einem erfahrenen Piloten beim Betreiben seines Modelles zuschauen, vermag der Flug auf den ersten Blick einfach aussehen. Bedenken

Sie aber, dass sehr viel Übung und unzählige Stunden notwendig sind, um dieses Modell sicher zu betreiben.

Besonders Neueinsteiger oder weniger erfahrene Kunden des HD 750 CELL DBDS empfehlen wir, sich versierten Modellhelikopter Piloten anzuschließen um Unterstützung für die ersten sicheren Flüge zu erhalten.

wir empfehlen Ihnen, regelmäßig zu üben um einen sicheren Umgang des Modelles zu gewährleisten und das RC Helikopter-Hobby genießen zu können.

SICHERHEITSHINWEIS

LiPo Batterien benötigen besondere Aufmerksamkeit und Pflege! Unsachgemäße Lagerung, falsches Aufladen oder nicht korrekte Handhabung können Brände verursachen und den RC Helikopter beschädigen oder

gar ganz zerstören. Auch Verletzungen können nicht ausgeschlossen werden. Für weitere Informationen kontaktieren Sie bitte Ihren Modellbauhändler oder den Hersteller.

1. Bitte prüfen Sie unbedingt die Einstellungen an Ihrem Ladegerät und stellen Sie sicher, dass sie den Spezifikationen des Akkus entsprechen.

2. Für den Fall, dass LiPo Akkus in einem Metallbehälter oder feuersicheren Behältnis untergebracht sind, welche luftdicht verschlossen sind, kann nicht ausgeschlossen werden, dass die Batterien in Brand

geraten, da die austretenden Gase nicht entweichen können. Wir empfehlen, LiPo Akkus in einem nicht luftdicht versiegelten und speziellen LiPo-Beutel oder feuersicheren Behältnis aufzubewahren, um

diese über einen längeren Zeitpunkt zu lagern.

3. Bitte halten Sie LiPo Akkus von Wärmequellen fern.

4. LiPo Akkus niemals im voll geladenen Zustand lagern. Beachten Sie eventuelle Lagerungsprogramme (Storage-Ladung) Ihres Ladegerätes.

5. Die Plus- und Minus Leitungen der LiPo Akkus NIEMALS KURZ SCHLIEßEN

6. Bevor Sie den LiPo Akku mit dem Regler des Helikopters verbinden, stellen Sie sicher, dass der Sender eingeschaltet ist und sich alle Knüppel und Schalter in den sicheren Stellungen befinden.

VERMEIDUNG LOSER SCHRAUBEN UND MUTTERN

Es ist zweitrangig, wie fest Schrauben, Muttern oder Bolzen festgezogen sind, sie werden sich wegen der Vibrationen des Helikopters mit der Zeit lösen. Sollte dies während des Fluges geschehen, könnten Sie die

Kontrolle über Ihren RC Helikopter verlieren und sich bzw. Andere in eine eventuell gefährliche Situation bringen.

Deshalb empfehlen wir DRINGEND, Schrauben, Muttern oder Bolzen mit Schraubensicherungslack zu sichern. Es gibt grundsätzlich 2 unterschiedliche Arten, blau (mittelfest) sowie rot (endfest).

• Reinigen Sie die Schraube, Mutter oder den Bolzen mit Alkohol oder Nitro-Verdünnung BEVOR Sie Schraubensicherungslack verwenden.

• Benutzen Sie blauen Sicherungslack für Schrauben, die Sie später wieder lösen möchten/müssen.

• Roten Sicherungslack für Schrauben, die permanent gesichert sein sollen/müssen.

1. CA - An dieser Stelle bitte Sekundenkleber verwenden

2. LOCTITE 243 - LOCTITE 648 Zuerst die Schraube(n) von Öl- und Fettrückständen befreien, dann den entsprechenden Sicherungslack verwenden.

3. FETTEN; Bitte diese Teile fetten

HD 750 Cell DBDS Assembly Manual

BenÃ¶tigte Werkzeuge zum Aufbau

Benötigte Komponenten, um den HD750 flugfertig aufzubauen

- CCPM, PCM oder 2,4 Ghz Funkfernsteuerung mit 3 x standard-Servo und 1 x Standard oder Midi Heck-Servo

- 3 Achsen Flybarless-System

- KONTRONIK Pyro 700-45 to 850-40 Brushless Außenläufer-Motor (falls nicht im Set enthalten)

- LiPo Pack 12S to 14S -3700 bis zu 5000 mAh (je nach Set-Up)

- 120A to 200A Regler

- CF FBL Hauptrotorblätter 690mm - 750mm (falls nicht im Set enthalten)

- LiPo Ladegerät

Benötigte Werkzeuge (nicht enthalten)

- Sechskant-Inbus Werkzeug der Größen 1,5 mm - 2 mm - 2,5 mm - 3 mm - 4 mm - 5 mm

- Kreuz-Schlitz Werkzeug in den Größen Groß- Mittel - Klein

- Nuss-Schraubendreher 4,5 mm - 5,5 mm - 7 mm

- Messer

- Universalzange

- Schere

- Schleifpapier

- Kugelkopfzange

- Maßband

- Digitale Pitch-Lehre

- Sekundenkleber

- Epoxy 10 Min.

- Fett

 Loctite 243 –648

Use Loctite 243

Use Loctite 648

HD 750 Cell DBDS Assembly Manual

For the correct assembly and safe flying of your HD750 Model, this manual uses this symbol where special attention is required. Failure to carry out the instructions at

this point in the assembly will result in an electronic and/or mechanical failure or possible injury.

HOW TO USE THIS INSTRUCTION MANUAL

This manual contains the detailed instructions to build and set up the HD750 CELL DBDS. Please follow it to ensure that you achieve the best performance and mechanical

integrity from your finished kit.

For those of you who already have experience with model helicopters, we strongly suggest that you assemble and adjust your model according to these instructions for the

best results. Please keep this manual in a safe place and refer to it when replacing spare parts or upgrading.

DISCLAIMER

While every effort has been made to supply the proper information in this manual, the Manufacturer and Distributor cannot guarantee that the consumer will interpret or fol-

low these instructions as intended and therefore the Manufacturer and Distributor cannot assume any liability for damage or claims occurring from the misuse of our product.

This product is intended for advanced users. It may look easy when watching an experienced pilot flying his model, but it takes dedication and numerous hours of practice to

be able to operate this model safely and efficiently.

Beginners are encouraged to seek help from an experienced pilot to assist in the first test flights. We encourage you to practice frequently and enjoy the experience of RC

rotary flight!

WARNING

LiPo batteries need special care. Improper storage, handling or charging may result in a fire, with resulting damage to your helicopter and possibly to yourself and your sur-

roundings. Contact your dealer or supplier for more information.

1. Check your charger settings before charging your LiPo battery to insure they are correct for the specifications of the battery.

2. We recommend using the original LiPo Sack (manufactured in the USA) since it was designed to contain the jet flames discharged from a failing LiPo battery.

3. Please keep LiPo Batteries away from sources of heat.

4. Never store LiPo Batteries fully charged.

5. NEVER SHORT OUT LiPo Battery wires.

6. Before connecting your LiPo battery to the Helicopter, make sure your transmitter is turned ON and all sticks and switches are set properly.

TO PREVENT LOOSE SCREWS AND BOLTS

Regardless how strongly Nuts, Bolts and Screws are tightened, they may slowly loosen over time due to vibration of the helicopter. Should this happen, you will lose control

of the helicopter which may cause severe damage or a potentially dangerous situation.

We strongly recommend that you apply Thread Lock to all Nuts, Bolts or Screws. There are two types of Thread Lock, Blue (medium) and Red (hard).

• Clean the nuts, bolts and screws with Alcohol (or similar) before you apply the Thread Lock.

• Use Blue Thread Lock on screws that have to be removed regularly, and

• Red thread lock for screws that should be fixed permanently.

1. Use CA: Use Super Glue or similar at this point

2. LOCTITE 243 - LOCTITE 648: Remove Oil and Grease then apply the appropriate Thread Lock

3. GREASE: Use Grease to lubricate the indicated components

For maintenance or crash repairs, please refer to the list at the end of this manual when you need spare parts

HD 750 Cell DBDS Assembly Manual

Items required to complete the HD 750 Cell DBDS

-CCPM compatible PCM or 2,4Ghz Radio System with 3 x Standard-Servos and 1 x Standard Tail Servo (not included)

-3 axis Virtual Flybar System (not included)

-KONTRONIK Pyro 700-45 to Pyro 850-40 Brushless Outrunner Motor or equivalent (not included)

-LiPo Pack 12S or 14S 3700 to 5000mAh (depending on setup)

-120A to 200A ESC (not included)

-CF FBL Main Blades 690 - 766mm (not included)

-CF Tail Blades 115 to 126mm (not included)

-LiPo Charger

Tools required (not included)

-Allen Drivers 1.5 mm - 2 mm - 2.5 mm - 3 mm - 4 mm- 5 mm

-Philips Drivers large - middle - small

-Nut Drivers 4.5 mm - 5.5 mm - 7 mm

-Hobby Knife

-Universal Pliers

-Scissors

-Sandpaper

-Ball Link Pliers

-Metric Ruler

-Digital Pitch Gauge

-Cyanoacrylate (CA - Superglue)

-Epoxy (15 minute)

-Grease

-Ball Link Driver

-Loctite 243 –648

Use Loctite 243

Use Loctite 648

HD 750 Cell DBDS

Step 1 Landing Skid

Parts:

2 x HD750-2061 Skid

2 x HD750-2021 Skid Mount

4 x D912-M4x6 Cap Bolt

HD750-2021

HD750-2061

D912-M4x6

Page 5

Assemble Skids as shown us-

ing Loctite 243 on all bolts.

Tighten M4 cap bolts with the

assembly on a flat surface.

D912-M4x6

Use Loctite 243

Use Loctite 648

Page 6

First install the battery

rails to the inside of both

main frames.

Mount Main Frames to

Skids using Loctite on all

hardware.

Using Loctite install the

frame separators as

shown in the illustration.

Parts:

2 x HD750-2001 Main Frames

2 x HD750-2018 Battery Rails

7 x HD750-2043 Frame Spacers

4 x D7991-M3x8 Taper Head Bolt

4 x D934-M3 Nut

4 x D912-M4x6 Cap Bolt

14 x D912-M3x8 Cap Bolt

HD 750 Cell DBDS

Step 2 Main Frame & Battery Sliders

D7991-M3x8

Install from the

inside out

HD750-2043

HD750-2001

D912-M3x8

Assemble both

sides the same

D912-M4x6

Assemble Both

sides the same

D934-M3

Nuts to outside of

frame sides

HD750-2018

Use Loctite 243

Use Loctite 648

Parts:

2 x HD750-2023 Adjuster Mount

4 x HD750-2033 Bearing Spacer

2 x HD750-2041 Guide Pulley

4 x F683-2Z Bearings

4 x D912-M3x18 Grub Screws

2 x D912-M3x45 Cap Bolt

2 x D985-M3 Lock Nuts

4 x D934-M3 Nuts

8 x D125-3.2 Washers

Page 7

D985-M3

D912-M3x45

HD750-2023

D912-M3x18

Assemble the Tail Belt Adjuster

assembly before installing it into

the frames as shown in the dia-

gram. DO NOT Over-tighten the

M3x45mm Bolts this can cause

the pulley bearings to fail. Once

the pulleys are affixed to the

mounts install the unit into the

frame using the M3x18 Grub

Screws you may apply a small

amount of Loctite to these but

do not tighten them at this time,

finger tight is fine until the tail

belt is installed and ready for

vertical and belt tension adjust-

ment.

HD 750 Cell DBDS

Step 3 Tail Belt Guide Assembly

HD750-2041

F683-2Z

D912-M3x18

HD750-2033

D125-3.2

D934-M3

Use Loctite 243

Use Loctite 648

HD 750 Cell DBDS

Step 4 Boom Clamps

Parts:

2 x HD750-2022 Boom Clamps

2 x HD750-2027 Pinch Bolts

1 x HD750-2014 FBL Mount

4 x D912-M4x12 Cap Bolt

4 x D125-4.3 Washer

4 x D934-M4 Nuts

Page 8

Install the FBL Plate (HD750-

2014) by snapping into place fol-

lowed by installing the Boom

Clamps as shown. Install all hard-

ware with Loctite. Do not tighten

the pinch bolts until later when

the boom is installed later on in

Step 13.

Important

Do Not over-tighten the pinch

bolts holding the boom. It can

damage the boom or the bolt.

HD750-2022

D934-M4

D125-4.3

D912-M4x12

HD750-2014

D934-M4

D125-4.3

HD750-2027

Use Loctite 243

Use Loctite 648

Page 9

HD 750 Cell DBDS

Step 5 ESC Mounting Plate

HD750-2015

Parts:

1 x HD750-2012 ESC Mount

1 x HD750-2013 CF Mount

2 x HD750-2015 Spacers

4 x D912-M3x8 Cap Bolt

HD750-2013

D912-M3x8

Install both CF plates before

installing the spacers as

shown. Do not tighten the

spacers until the CF Mounts

are in place, then tighten the

spacers using loctite on the

spacer bolts.

Use Loctite 243

Use Loctite 648

HD750-2012

HD 750 Cell DBDS

Step 6 Tail Box Assembly

Parts:

1 x HD750-3001 Tail Box

1 x HD750-3023 BC Mount

2 x D912-M2.5x8 Cap Bolt

Page 10

Install Tail Control Bell crank

Mount (BC Mount) as shown.

(*PLEASE NOTE THE

ORIENTATION OF THE

BELLCRANK MOUNT*)

HD750-3001

D912-M2.5x8

HD750-3023

*Please Note

Orientation*

Use Loctite 243

Use Loctite 648

Page 11

HD 750 Cell DBDS

Step 7 Tail Assembly

Parts:

1 x HD750-3002 Tail Spindle

1 x HD750-3005 Tail Pulley

1 x HD750-3006 Tail Spacer

2 x MF-126 2Z Bearing

1 x D6325-2x12 Lock Pin

1 x D913-M2x5 Grub Screw

Install Tail Spindle bearings as

shown. Using a small amount

of Loctite between the bearing

to the housing.

Please note direction of lip on

spacer HD750-3006 toward

the side bearing.

Slide Spindle from right side

installing the spacer with the

lip to outside followed by in-

stalling the pulley and lock pin.

Install Grub Screw with Lock-

tite to keep the pin for the tail

pulley in place..

HD750-3006

MF-126-2Z

D913-M2x5

D6325-2x12

Note Lip toward bearing

Install Pin

Loctite 243

HD750-3002

HD750-3005

Use Loctite 243

Use Loctite 648

Page 12

HD 750 Cell DBDS

Step 8 Tail Pitch Slider

Parts:

2 x HD750-3035 Pitch Arms

1 x HD750-3051 Slider Housing

1 x HD750-3052 Slider Bushing

1 x HD750-3053 Pitch Slider

1 x HD750-3055 Spacer

1 x HD750-1019 Spacer

1 x 9930XX Ball

2 x MR-128-2Z Bearings

4 x 682-X-2Z Bearings

1 x D912-M2x8 Cap Bolt

2 x D912-M2.5x14 Cap Bolt

2 x D985-M2.5 Lock Nuts

Install Tail Slider Bushing thru Bear-

ings and spacer using Locktite on

the threads.

Install Pitch arms onto the Pitch

slider as shown using Lock nuts as

shown. Assemble both sides the

same way

Install the Ball Link Ball using the

listed spacer as Shown Use Locktite

on bolt

HD750-3051

D985-2.5

HD750-3055

MR-128-2Z

HD750-1019

D912-2x8

DO NOT Over tighten the slider

bushing can cause damage.

HD750-3035

HD750-3052

MR-128-2Z

HD750-3053

F-682-X-2Z

D912-2.5x14

9930XX

Use Loctite 243

Use Loctite 648

Page 13

HD 750 Cell DBDS

Step 9 Bell crank & Pitch Slider

Parts:

1 x HD750-3025 Spacer

1 x HD750-3026 Bellcrank

1 x HD750-3027 Spacer

1 x HD750-3028 Bushing

2 x MF 683-2Z Bearings

1 x D912-M3x25 Cap Bolt

Press the plastic bushing into the

bell crank as shown you may

need to resize the bushing after

installation.

Slide the pitch slider assembly

onto the tail shaft then as shown

in the picture install the bell

crank making sure to use Lock-

tite on the bolt.

Do not over tighten the bolt this

can cause the crank to not move

freely.

D912-M3x25

HD750-3028

HD750-3027

MF 683-2Z

HD750-3025

HD750-3026

Use Loctite 243

Use Loctite 648

Page 14

HD 750 Cell DBDS

Step 10 Tail Grip Assembly

Parts:

6 x HD750-1019 Spacer

1 x HD750-3004 Tail Hub

2 x HD750-3033 Blade Grip

2 x HD750-3034 Spacer

4 x MR 105 2Z Bearing

4 x F_682_X_2Z Bearing

2 x F_5_10_M Bearing

2 x D912-M3x10 Cap Bolt

2 x D912-M2.5x10 Cap Bolt

2 x D913-M4x4 Grub Screw

2 x D125-3.2 Washer

Install Tail blade grips as shown

Make sure that the thrust bearing

half with the large inside diame-

ter goes on first also use a high

quality grease on this bearing

using care to not get any grease

on the threads of the Hub or

bolts. Use Locktite on the Bolts

Before installing the outer por-

tion of the pitch link install the

tail hub on the spindle using loc-

tite on the grub screws.

Now install the pitch links to the

grips making sure the assembly

is smooth after assembly.

HD750-3004

HD750-3033

D912-M2.5x10

D913-M4x4

HD750-1019

D125-3.2

F_5_10_M

HD750-3034

D912-M3x10

MR_105_2Z

Small ID to Outside

Large ID to Inside

F_682_X_2Z

Use Loctite 243

Use Loctite 648

Page 15

HD 750 Cell DBDS

Step 11 Tail Belt & Guide Roller

Parts:

2 x HD750-1019 Spacer

1 x HD750-1054 Tail Belt

1 x HD750-3007 Guide Pulley

1 x HD750-3008 Spacer

2 x F_682_X_2Z Bearing

1 x D912-M2.5x30 Cap Bolt

1 x D985-M2.5 Lock Nut

Install Tail Belt onto tail box be-

fore installing the belt guide.

You may apply a small amount of

grease to the outer spacers this

will help hold them in place dur-

ing installation.

When adjusting the roller make

sure it does not contact the tail

pulley should have approx 1mm

clearance from the pulley.

Do not over tighten bolt. Verify

the roller spins free after adjust-

ment has been made.

F_682_X_2Z

HD750-3008

HD750-3007

D985-M2.5

HD750-1054

HD750-1019

D912-M2.5x30

Use Loctite 243

Use Loctite 648

Page 16

HD 750 Cell DBDS

Step 12 Tail Boom

Parts:

1 x HD750-2068 Tail Fin

1 x HD750-3009 Rod Guide

1 x HD750-3056 Tail Boom

2 x D912-M3x6 Cap Bolt

2 x D912-M3x8 Cap Bolt

1 x D912-M2.5x8 Cap Bolt

Install the tail control guide on

boom set to approx 480mm from

rear of boom (do not tighten

2.5mm bolt at this time).

Noting the rotation of the tail belt

install the belt thru the boom as

shown. Line up tail box with

mounting holes and using Loctite

mount the tail fin and tighten the

four M3x6 bolts. Taking care to

not over-tighten.

480mm

Approx

HD750-3009

HD750-3056

HD750-2068

D912-M2.5x8

D912-M3x6

D912-M3x8

Use Loctite 243

Use Loctite 648

Page 17

HD 750 Cell DBDS

Step 13 Mating the Boom

By following this step you will find the

mechanical assembly will drop into place

with ease after it’s assembly.

Insert Tail Boom into boom clamps

please take note to set the boom at

90° right angle to frame.

Important!

Install boom 3mm thru the front

boom clamp. This is a fixed distance

and must be set to this length before

tightening the boom-clamps.

3mm

Install the Main and secondary

shaft bearings by heating the cell

using a hair drier or heat gun,

this will allow the bearings to

slide in.

Assemble the front section of the

cell making sure to use Loctite on

all of the bolts followed by the

rear sections of the cell please

note the direction of the parts as

shown otherwise bearings can

move causing damage to the

Helicopter.

Page 18

HD 750 Cell DBDS

Step 14 The Cell

HD750-2007

HD750-2011

HD750-2005 698_2Z

Parts:

1 x HD750-2004 Upper Cell FRT

1 x HD750-2005 Lower Cell FRT

1 x HD750-2007 Upper Cell Rear

1 x HD750-2011 Lower Cell Rear

1 x HD750-2024 Center Cell Tower

2 x HD750-2025 Spacer

2 x 61901_2Z Bearing

1 x 698_2Z Bearing

6 x D912-M3x12 Cap Bolt

2 x D6912-M3x12 Shoulder Cap Bolt

2 x D912-M2x8 Cap Bolt

2 x D912-M2x10 Cap Bolt

D912-M3x12

D6912-M3x12

Shoulder Bolt

61901_2Z

D912-M2x10

HD750-2024

HD750-2025

D912-M2x8

HD750-2004

Use Loctite 243

Use Loctite 648

Page 19

HD 750 Cell DBDS

Step 15 Pulley Stack

Assemble the pulley stack onto the

mainshaft in the order shown. Use a

light oil on the One Way Bearings Tri-

Flow is a good option.

Be sure to use Loctite on the M3 and

M4 bolts to ensure they do not come

loose.

Parts:

1 x HD750-2000 Tail Pulley

1 x HD750-2010 Lower Bearing Block

2 x HD750-2035 Spacer

1 x HD750-2038 Main Pulley

1 x HD750-2044 Mainshaft

1 x HD750-2045 Retainer

2 x 61801_2Z Bearing

1 x 61901_2Z Bearing

2 x HF1216 One-Way Bearing

1 x D912-M4x25 Cap Bolt

1 x D934-M4 Nut

1 x D912-M3x25 Shoulder Bolt

1 x D934-M3 Nut

HD750-2000

One Way Bearings Pre-Installed

HF1216

D934-M3

61901_2Z

D934-M4

HD750-2035

HD750-2044

HD750-2038

D912-M3x25

HD750-2045

D912-M4x25

61801_2Z

HD750-2035

HD750-2010

Use Loctite 243

Use Loctite 648

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