Heat Controller GLUA User manual

Page 2 of 14
Table of Contents
07-January-2008
92-42810-GLUA
ExplodedView......................................................... Page11
OrificeSelectionChart .................................................Page10
GasControls............................................................ Page9
DrainTrapParts .......................................................Page12
Notes .............................................................................. Page14
BurnerAssembly.......................................................Page13
BlowerAssembly.......................................................Page12
HeatExchanger-BurnerGroup .......................................... Page 8
Panels-Miscellaneous04-07 ........................................... Page 4
ModelExplanation ................................................................... Page3
Panels-Miscellaneous07-12 ........................................... Page 5
BlowerGroup........................................................... Page7
ElectricalGroup......................................................... Page6
Parts Numbers
Drawings/Photographs

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MODEL NUMBER EXPLANATION
G L U A - 5 0 E 3 A
1 2 3 4 5 6 7
(1) GAS
(2) 90% EFFICIENCY
(3) UPFLOW/HORIZONTAL CONDENSING
(4) PLACEHOLDER
(5) HEATING INPUT DESIGNATION
40 = 45,000 BTU/HR
60 - 60,000 BTU/HR E = Electric
75 = 75,000 BTU/HR N = NOX
90 = 90,000 BTU/HR
105 = 105,000 BTU/HR
120 = 120,000 BTU/HR
(6) DRIVE NOMINAL COOLING/REVISION LEVEL
3 = 3 Ton
4 = 4 Ton
5 = 5 Ton
(7) REVISION LEVEL
SERIAL NUMBER EXPLANATION
G Y 5 D 7 0 2 F 3 1 0 7 9 9 9 9
1 2 3 4 5 6 7 8 9 10
1 GAS CODE 6 MOTOR HORSEPOWER
2 LIMIT CONTROL 7 PLANT
3 BLOWER 8 WEEK
4 HEATING ELEMENT 9 YEAR
5 SPECIAL AREA REQUIREMENT 10 PRODUCTION NUMBER

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No.NotesMODEL HEATING INPUT
VARIATIONS
GLUA
45E
3B
GLUA
60E
3B
GLUA
75E
3B
GLUA
75E
4B
PANELS, SHEET METAL, MISCELLANEOUS
1 Blower/Filter Door AS-67890-11 AS-67890-11 AS-67890-11 AS-67891-11
2 Burner Compartment Door AS-61866-09 AS-61866-09 AS-61866-09 AS-61867-09
Sight Glass 68-21893-03 68-21893-03 68-21893-03 68-21893-03
3 Pressure Switch See Electrical Group
4 Silicone Tubing (Pressure Switch) AE-61737-23 AE-61737-23 AE-61737-23 AE-61737-23
5 Trap/Elbow Assembly 68-24048-01 68-24048-01 68-24048-01 68-24048-01
6 Hose Clamps (6) 64-22043-02 64-22043-02 64-22043-02 64-22043-02
7 Water Trap Mount Bracket AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01
8 Tubing 79-25353-82 79-25353-82 79-25353-82 79-25353-82
9 Induced Draft Blower w/Gasket See Electrical Group
10 Gasket - Induced Draft Blower 68-24016-01 68-24016-01 68-24016-01 68-24016-01
11 Silicone Tubing (Pressure Switch) AE-61737-02 AE-61737-02 AE-61737-02 AE-61737-02
12 Pressure Switch See Electrical Group
13 Blower Assembly See Blower Group
14 Door Switch - Push Button See Electrical Group
15 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
16 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
Wiring Harnesses See Electrical Group
21 Button Plug (2-1/2 in.) 45-22980-03 45-22980-03 45-22980-03 45-22980-03
22 Button Plug (2 in.) 45-22980-08 45-22980-08 45-22980-08 45-22980-08
23 Jacket AS-61820-04 AS-61820-04 AS-61820-04 AS-61820-06
24 Baffle AE-61876-02 AE-61875-02 AE-61875-02 AE-61876-02
25 Rear Baffle AE-61878-01 AE-61878-01 AE-61878-01 AE-61878-02
26 Baffle AE-61886-01 AE-61875-01 AE-61875-01 AE-61876-01
30 Outlet Air Pipe 68-24021-01 68-24021-01 68-24021-01 68-24021-01
31 Outlet Air Pipe Gasket 68-24022-02 68-24022-02 68-24022-02 68-24022-02
32 Top Plate AS-61872-01 AS-61872-01 AS-61872-01 AS-61872-02
33 Vinyl Grommet - 2 in. 56-22114-06 56-22114-06 56-22114-06 56-22114-06
34 Heat Exchanger Assembly See Heat Exchanger Group
35 Limit - Main Limit (Heat Exchanger Panel) See Heat Exchanger Group
37 Connector/Transition 68-24047-07 68-24047-07 68-24047-07 68-24047-08
38 Elbow 68-24013-01 68-24013-01 68-24013-01 68-24013-01
39 Tubing 79-25353-82 79-25353-82 79-25353-82 79-25353-82
44 Capacitor - Blower Motor See Blower Group
45 Capacitor - Induced Draft Blower See Electrical Group
46 Control Mounting Plate AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01
47 Integrated Furnace Control Board (IFC) See Gas Controls
48 Transformer See Electrical Group
57 Gas Valve See Gas Controls
59 Ignitor Bracket See Gas Controls
60 Ignitor See Gas Controls
No.NotesMODEL HEATING INPUT
VARIATIONS
GLUA
ALL
ALL
PARTS BAG
Complete Parts Bag AS-100717-01
27 Locknut - Fresh Air Damper 64-24031-01
28 Male Adapter 68-24028-01
29 O-Ring Gasket 68-24032-01
1/2 in. PVC Pipe - 4 in. 68-22024-04
1/2 in. Tee 68-21980-02
Hose Clamp 64-22043-01
Hose Clamp (2) 64-22043-02
Plug - Nylon 7/8 in. (2) 45-22926-01
Plug - Nylon 1-1/8 in. 45-22926-02
PVC Vane 68-23473-01
PVC Wind Vane 68-24049-01
Grommet - Blower Shelf (5/8 in. ID) - Not included in Parts Bag 56-22521-03
Grommet - Blower Shelf (1/2 in. ID) - Not included in Parts Bag 56-24008-01

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No.NotesMODEL HEATING INPUT
VARIATIONS
GLUA
90E
4B
GLUA
90E
5B
GLUA
105E
5B
GLUA
120E
5B
PANELS, SHEET METAL, MISCELLANEOUS
1 Blower/Filter Door AS-67891-11 AS-67891-11 AS-67891-11 AS-67892-11
2 Burner Compartment Door AS-61867-09 AS-61867-09 AS-61867-09 AS-61868-09
Sight Glass 68-21893-03 68-21893-03 68-21893-03 68-21893-03
3 Pressure Switch See Electrical Group
4 Silicone Tubing (Pressure Switch) AE-61737-23 AE-61737-23 AE-61737-23 AE-61737-23
5 Trap/Elbow Assembly 68-24048-01 68-24048-01 68-24048-01 68-24048-01
6 Hose Clamps (6) 64-22043-02 64-22043-02 64-22043-02 64-22043-02
7 Water Trap Mount Bracket AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01
8 Tubing 79-25353-82 79-25353-82 79-25353-82 79-25353-82
9 Induced Draft Blower w/Gasket See Electrical Group
10 Gasket - Induced Draft Blower 68-24016-01 68-24016-01 68-24016-01 68-24016-01
11 Silicone Tubing (Pressure Switch) AE-61737-02 AE-61737-02 AE-61737-02 AE-61737-02
12 Pressure Switch See Electrical Group
13 Blower Assembly See Blower Group
14 Door Switch - Push Button See Electrical Group
15 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
16 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
Wiring Harnesses See Electrical Group
21 Button Plug (2-1/2 in.) 45-22980-03 45-22980-03 45-22980-03 45-22980-03
22 Button Plug (2 in.) 45-22980-08 45-22980-08 45-22980-08 45-22980-08
23 Jacket AS-61820-05 AS-61820-05 AS-61820-05 AS-61820-07
24 Baffle AE-61875-02 AE-61875-02 AE-61875-02 AE-61875-02
25 Rear Baffle AE-61878-02 AE-61878-02 AE-61878-02 AE-61878-03
26 Baffle AE-61875-01 AE-61875-01 AE-61875-01 AE-61875-01
30 Outlet Air Pipe 68-24021-01 68-24021-01 68-24021-01 68-24021-01
31 Outlet Air Pipe Gasket 68-24022-02 68-24022-02 68-24022-02 68-24022-02
32 Top Plate AS-61872-02 AS-61872-02 AS-61872-02 AS-61872-03
33 Vinyl Grommet - 2 in. 56-22114-06 56-22114-06 56-22114-06 56-22114-06
34 Heat Exchanger Assembly See Heat Exchanger Group
35 Limit - Main Limit (Heat Exchanger Panel) See Heat Exchanger Group
37 Connector/Transition 68-24047-08 68-24047-08 68-24047-08 68-24047-09
38 Elbow 68-24013-01 68-24013-01 68-24013-01 68-24013-01
39 Tubing 79-25353-82 79-25353-82 79-25353-82 79-25353-82
44 Capacitor - Blower Motor See Blower Group
45 Capacitor - Induced Draft Blower See Electrical Group
46 Control Mounting Plate AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01
47 Integrated Furnace Control Board (IFC) See Gas Controls
48 Transformer See Electrical Group
57 Gas Valve See Gas Controls
59 Ignitor Bracket See Gas Controls
60 Ignitor See Gas Controls
No.NotesMODEL HEATING INPUT
VARIATIONS
GLUA
ALL
ALL
PARTS BAG
Complete Parts Bag AS-100717-01
27 Locknut - Fresh Air Damper 64-24031-01
28 Male Adapter 68-24028-01
29 O-Ring Gasket 68-24032-01
1/2 in. PVC Pipe - 4 in. 68-22024-04
1/2 in. Tee 68-21980-02
Hose Clamp 64-22043-01
Hose Clamp (2) 64-22043-02
Plug - Nylon 7/8 in. (2) 45-22926-01
Plug - Nylon 1-1/8 in. 45-22926-02
PVC Vane 68-23473-01
PVC Wind Vane 68-24049-01
Grommet - Blower Shelf (5/8 in. ID) - Not included in Parts Bag 56-22521-03
Grommet - Blower Shelf (1/2 in. ID) - Not included in Parts Bag 56-24008-01

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No.NotesMODEL HEATING INPUT
BLOWER DESIGNATION
GLUA
45E
3B
GLUA
60E
3B
GLUA
75E
3B
GLUA
75E
4B
ELECTRICAL GROUP
3 Stk Pressure Switch 42-24196-01 42-24196-04 42-24196-01 42-24196-01
9 Stk Induced Draft Blower w/Gasket 70-24033-01 70-24033-01 70-24033-01 70-24033-01
12 Stk Pressure Switch 42-24195-03 42-24195-03 42-24195-03 42-24195-03
14 Door Switch - Push Button 42-22692-02 42-22692-02 42-22692-02 42-22692-02
17 Wiring Harness - 6 pin to (2 pin/2 flag terminals), 4 wires 45-24371-27 45-24371-27 45-24371-27 45-24371-27
18 Wiring Harness - 4 pin to 3 terminals (2 eyelets/1 insulated) and 1 strip back, 4 wires 45-24371-12 45-24371-12 45-24371-12 45-24371-12
19 Twist Lock Wiring Harness - 6 pin to 4 pin and 9 pin to 8 terminals, 12 wires 45-24393-01 45-24393-01 45-24393-01 45-24393-01
20 Wiring Harness - 9 pin to (9 pin/4 pin), 8 wires 45-24371-01 45-24371-01 45-24371-01 45-24371-01
35 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25350-06 47-25350-05 47-25350-09 47-25350-01
45 Stk Capacitor - Induced Draft Blower 43-20847-43 43-20847-43 43-20847-43 43-20847-43
47 Integrated Furnace Control Board (IFC) See Gas Controls
48 Stk Transformer 46-24124-03 46-24124-03 46-24124-03 46-24124-03
Transformer Fuse (Long - 1-1/4 in.) 46-22863-84 46-22863-84 46-22863-84 46-22863-84
49 Stk Limit - Manual Reset (Burner Compartment) 47-22861-02
(1) 47-22861-02 (1) 47-22861-02 (2) 47-22861-02 (2)
No.NotesMODEL HEATING INPUT
BLOWER DESIGNATION
GLUA
90E
4B
GLUA
90E
5B
GLUA
105E
5B
GLUA
120E
5B
ELECTRICAL GROUP
3 Stk Pressure Switch 42-24196-04 42-24196-04 42-24196-03 42-24196-02
9 Stk Induced Draft Blower w/Gasket 70-24033-01 70-24033-01 70-24033-01 70-24033-01
12 Stk Pressure Switch 42-24195-03 42-24195-03 42-24195-03 42-24195-03
14 Door Switch - Push Button 42-22692-02 42-22692-02 42-22692-02 42-22692-02
17 Wiring Harness - 6 pin to (2 pin/2 flag terminals), 4 wires 45-24371-27 45-24371-27 45-24371-27 45-24371-27
18 Wiring Harness - 4 pin to 3 terminals (2 eyelets/1 insulated) and 1 strip back, 4 wires 45-24371-12 45-24371-12 45-24371-12 45-24371-12
19 Twist Lock Wiring Harness - 6 pin to 4 pin and 9 pin to 8 terminals, 12 wires 45-24393-01 45-24393-01 45-24393-01 45-24393-01
20 Wiring Harness - 9 pin to (9 pin/4 pin), 8 wires 45-24371-01 45-24371-01 45-24371-01 45-24371-01
35 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25350-01 47-25350-01 47-25350-07 47-25350-01
45 Stk Capacitor - Induced Draft Blower 43-20847-43 43-20847-43 43-20847-43 43-20847-43
47 Integrated Furnace Control Board (IFC) See Gas Controls
48 Stk Transformer 46-24124-03 46-24124-03 46-24124-03 46-24124-03
Transformer Fuse (Long - 1-1/4 in.) 46-22863-84 46-22863-84 46-22863-84 46-22863-84
49 Stk Limit - Manual Reset (Burner Compartment) 47-22861-02
(2) 47-22861-02 (2) 47-22861-02 (2) 47-22861-02 (3)

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No.NotesMODEL HEATING INPUT
BLOWER DESIGNATION
GLUA
45E
3B
GLUA
60E
3B
GLUA
75E
3B
GLUA
75E
4B
BLOWER GROUP
13 Stk Blower Assembly (Includes items 40 - 44) AS-61697-15 AS-61697-86 AS-61697-86 AS-61697-87
40 Stk Blower Wheel 70-22688-01 70-22688-01 70-22688-01 70-24119-01
41 Blower Housing AS-61674-02 AS-61674-02 AS-61674-02 AS-61674-02
42 Stk Blower Motor 51-24042-01 51-24144-01 51-24144-01 51-24146-01
43 Motor Mounting Leg (4) AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02
44 Stk Capacitor - Blower Motor 43-100509-42 43-100509-42 43-100509-42 43-100509-43
No.NotesMODEL HEATING INPUT
BLOWER DESIGNATION
GLUA
90E
4B
GLUA
90E
5B
GLUA
105E
5B
GLUA
120E
5B
BLOWER GROUP
13 Stk Blower Assembly (Includes items 40 - 44) AS-61697-91 AS-61697-88 AS-61697-88 AS-61697-89
40 Stk Blower Wheel 70-24041-01 70-24041-01 70-24041-01 70-20602-01
41 Blower Housing AS-61674-08 AS-61674-08 AS-61674-08 AS-61674-03
42 Stk Blower Motor 51-24145-01 51-24146-01 51-24146-01 51-24146-01
43 Motor Mounting Leg (4) AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02
44 Stk Capacitor - Blower Motor 43-100509-43 43-100509-43 43-100509-43 43-100509-43

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No.NotesMODEL HEATING INPUT
BLOWER DESIGNATION
GLUA
45E
3B
GLUA
60E
3B
GLUA
75E
3B
GLUA
75E
4B
HEAT EXCHANGER, BURNER / MANIFOLD GROUP
34 Stk Heat Exchanger Assembly AS-61805-22 AS-61805-23 AS-61805-24 AS-61805-26
35 Stk Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
49 Stk Limit - Manual Reset (Burner Compartment) See Electrical Group
50 Bracket - (Limit - Manual Reset) AE-61913-02
(1) AE-61913-02 (1) AE-61913-02 (2) AE-61913-02 (2)
51 Burner Shield AE-61807-01 AE-61807-02 AE-61807-03 AE-61807-03
52 Burner Diffuser AE-61882-12 AE-61882-11 AE-61882-07 AE-61882-07
53 Stk Burner Assembly AS-61984-03 AS-61984-04 AS-61984-05 AS-61984-05
54 Burner Support Bracket (2) AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01
55 Burner Support AE-61809-11 AE-61809-12 AE-61809-13 AE-61809-13
56 Stk Manifold (w/o Orifices) 81-24395-01 81-24395-02 81-24395-03 81-24395-03
58 Burner Orifice - Natural Gas See Orifice Selection Chart
58 Burner Orifice - LP See Orifice Selection Chart
Number of Orifices (3) (4) (5) (5)
No.NotesMODEL HEATING INPUT
BLOWER DESIGNATION
GLUA
90E
4B
GLUA
90E
5B
GLUA
105E
5B
GLUA
120E
5B
HEAT EXCHANGER, BURNER / MANIFOLD GROUP
34 Stk Heat Exchanger Assembly AS-61805-25 AS-61805-25 AS-61805-27 AS-61805-28
35 Stk Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
49 Stk Limit - Manual Reset (Burner Compartment) See Electrical Group
50 Bracket - (Limit - Manual Reset) AE-61913-02
(2) AE-61913-02 (2) AE-61913-02 (2) AE-61913-02 (3)
51 Burner Shield AE-61807-04 AE-61807-04 AE-61807-05 AE-61807-06
52 Burner Diffuser AE-61882-08 AE-61882-08 AE-61882-09 AE-61882-10
53 Stk Burner Assembly AS-61984-06 AS-61984-06 AS-61984-07 AS-61984-08
54 Burner Support Bracket (2) AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01
55 Burner Support AE-61809-14 AE-61809-14 AE-61809-15 AE-61809-16
56 Stk Manifold (w/o Orifices) 81-24395-04 81-24395-04 81-24395-05 81-24395-06
58 Burner Orifice - Natural Gas See Orifice Selection Chart
58 Burner Orifice - LP See Orifice Selection Chart
Number of Orifices (6) (6) (7) (8)

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No.NotesMODEL
GAS CODE GLUA GY GLUA EJ GLUA EL
GAS CONTROLS
47 Stk Integrated Furnace Control Board (IFC) 62-25338-01 62-24140-04 62-24140-04
57 Stk Gas Valve - Natural Gas 60-100394-02 60-22866-01 60-23490-01
57 Stk,1 Gas Valve - LP See Note 1 See Note 1 See Note 1
59 Ignitor Bracket AE-61885-02 AE-61885-02 AE-61885-02
60 Stk Ignitor 62-24141-04 62-24141-04 62-24141-04
62 Stk Flame Sensor 62-23543-01 62-23543-01 62-23543-01
Stk LP Conversion Kit FP-02 FP-02 FP-02

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90% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS
CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:
1) Altitude in of the installation (ft.).
2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified
on the product specification sheet for the unit.
NOTE: This Orifice sizing chart is based on 15,000 BTU/HR per burner.
NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft.
Elevation (ft.)
EnergyValue
(BTU/cu. ft.) 0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999
850 62-22175-47 62-22175-48 62-22175-48 62-22175-49 62-22175-49 62-22175-49 62-22175-50 62-22175-50
900 62-22175-48 62-22175-49 62-22175-49 62-22175-49 62-22175-50 62-22175-50 62-22175-50 62-22175-51
975 62-22175-49 62-22175-50 62-22175-50 62-22175-50 62-22175-51 62-22175-51 62-22175-51 62-22175-52
1075 62-22175-50 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-52 62-22175-52 62-22175-52
1170 62-22175-51 62-22175-51 62-22175-52 62-22175-52 62-22175-52 62-22175-53 62-22175-53 62-22175-53
90% GAS FURNACE - ORIFICE SELECTION CHART - LP
CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the
kit(s) specified on the product specification sheet for the unit.
NOTE: This Orifice sizing chart is based on 15,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 10 in. water column
instead of the 11.0 in water column used by the NFG and CANB149.1.
NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 2000 ft.
Elevation (ft.) Orifice
0 to 2000 ft. 62-22175-91
2001 to 3000 62-22175-91
3001 to 4000 62-22175-90
4001 to 5000 62-22175-58
5001 to 6000 62-22175-59
6001 to 7000 62-22175-60
7001 to 8000 62-22175-62
8001 to 9000 62-22175-63
9001 to 1000 62-22175-64

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Exploded View

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Drain Trap Parts
Blower Assembly

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Burner Assembly

NOTES
1900 Wellworth
Jackson, MI 49203
Stk It is recommended that stock be maintained for this part.
N/A Not Applicable
1 Order Gas Valve for Natural Gas along with LP Conversion Kit