List of Contents
1 SAFETY INFORMATION 6
1.1
Purpose of this document ...............................................................................................6
1.2
The operator....................................................................................................................6
1.3
Safety symbols and the displays that have been used...................................................6
1.4
Obligation and liability.....................................................................................................7
1.5
Correct use......................................................................................................................7
1.6
Organisational measures................................................................................................7
1.7
Safety and protective devices.........................................................................................7
1.8
Non-formal safety measures...........................................................................................7
1.9
Staff training....................................................................................................................7
1.10
Parts of the equipment which are particularly dangerous...............................................8
1.11
Maintenance and repair work, elimination of faults.........................................................8
1.12
Structural modifications to the stitching head .................................................................8
1.13
Cleaning the machine and the disposal of waste products.............................................8
2 DESCRIPTION OF THE STITCHING HEAD 10
2.1
General overview ..........................................................................................................11
2.2
Conformity.....................................................................................................................11
2.3
Marking and type plate..................................................................................................11
2.4
Technical data...............................................................................................................11
2.4.1 Normal stitch ...............................................................................................................12
2.4.2 Loop stitch...................................................................................................................13
2.5
Dimensional sheet.........................................................................................................15
2.6
Outfitting of the stitching head ......................................................................................15
2.6.1 Basic features..............................................................................................................15
3 OPERATION 16
3.1
Installation of the stitching head....................................................................................17
3.1.1 Clamping the stitching head........................................................................................17
3.1.1.1
Lateral adjustment of the stitching head.........................................................17
3.1.1.2
Front adjustment of the stitching head ...........................................................17
3.1.2 Fitting the wire guide...................................................................................................19
3.1.3 Fitting the clincher box ................................................................................................21
3.1.4 Adjusting the clincher box ...........................................................................................23
3.2
Feeding the stitching wire .............................................................................................25
3.3
Removing the stitching wire..........................................................................................25
3.4
Removing the wire guide tubes in the event of a wire jam ...........................................25
3.5
Straighten the stitching wire..........................................................................................27
3.6
Setting the stitch length.................................................................................................29
3.6.1 Basic setting of the stitch length..................................................................................29
3.6.2 Fine adjustment of the stitch length ............................................................................29
3.6.3 Setting the leg length of the stitch...............................................................................31
3.7
Setting the former..........................................................................................................33
3.8
Spine centering parts....................................................................................................35
3.8.1 Fitting the holding down device - “old” model............................................................35
3.8.2 Fitting the slide............................................................................................................35
3.8.3 Setting the holding down device .................................................................................35
3.8.4 Fitting the holding down device - “new” model..........................................................37
3.8.5 Fitting the slide............................................................................................................37
3.8.6 Setting the centering prism .........................................................................................37
3.9
Exchangeable parts ......................................................................................................39
3.10
Procedure......................................................................................................................39
3.11
Adapting the stitch and leg length settings ...................................................................39
4 SERVICING 40
4.1
Lubrication.....................................................................................................................41