Hohner EXACT User manual
Hohner Maschinenbau GmbH
Gänsäcker 19, D-78532 Tuttlingen, Telefon +49 (0) 74 62 / 94 68-0, Telefax +49 (0) 74 62 / 94 68-20
Operating Instructions Page 1
Spare parts list E1
EXACT
Pad and Folder
Wire Stitching Machine
2EXACT06/2010 Hohner Maschinenbau GmbH
Hohner Maschinenbau GmbH EXACT 06/2010 3
Customer Details
Inventory no.: ...........................
Location ...........................
Manufacturer's Address
Company name: hohner
Maschinenbau GmbH
Street: Gänsäcker 19
Town: D-78532 Tuttlingen
Telephone: +49 (0) 74 62 / 94 68-0
Fax: +49 (0) 74 62 / 94 68-20
Email: [email protected]
Internet home page: www.hohner-postpress.com
Obtaining Spare Parts / Customer Service
Telephone: +49 (0) 74 62 / 94 68-0
Fax: +49 (0) 74 62 / 94 68-20
Operating Manual
Document: Translation of the german original Operating
Instructions
Document number: EXACT, Volume 1/2
Version: 06/2010
Spare Parts Lists
Document number: EXACT, Volume 2/2
Table of Contents
4EXACT06/2010 Hohner Maschinenbau GmbH
Table of Contents
1 Basic safety precautions.................................................................................. 5
1.1 Purpose of this document .............................................................................................. 5
1.2 The operator .................................................................................................................. 5
1.3 Safety symbols and the displays in use......................................................................... 5
1.4 Duty and liability............................................................................................................. 5
1.5 Correct use of the machine............................................................................................ 6
1.6 User requirements ......................................................................................................... 6
1.7 Safety and protective systems....................................................................................... 6
1.8 Informal safety measures .............................................................................................. 6
1.9 Personnel training.......................................................................................................... 6
1.10 Parts of the machine that are particularly dangerous .................................................... 7
1.11 Servicing and repair work, elimination of faults ............................................................. 7
1.12 Structural modifications to the machine......................................................................... 7
1.13 Cleaning the machine and the removal of waste products ............................................ 7
1.14 Noise levels produced by the machine .......................................................................... 7
2 Description of the Saddle Binder EXACT ........................................................ 8
2.1 Dimensions .................................................................................................................... 9
2.2 Conformity ..................................................................................................................... 9
2.3 Marking and type plate .................................................................................................. 9
2.4 Technical data ............................................................................................................... 9
3 Structure and function of the machine ........................................................... 10
3.1 Safety-related components.......................................................................................... 11
3.2 Mounting of the finger guard........................................................................................ 11
3.3 Electrical connection and motor protective relay ........................................................ 13
3.4 Installation of the stitching table.................................................................................. 15
3.4.1 Installation of stitching table: flat stitching................................................................ 15
3.4.2 Installation of stitching table for brochures stitching ................................................ 15
3.5 Installation - Stitching head......................................................................................... 17
3.6 Installation of the clincher box ..................................................................................... 17
3.7 Fine adjustment of the clincher box ............................................................................. 17
3.8 Pressure adjustment for clincher back press............................................................... 19
3.9 Installation of centering device and rider for stitching brochures................................. 19
3.10 Adjustment for stitching thickness ............................................................................... 21
4 Flow diagrams ............................................................................................... 22
Basic safety precautions
Hohner Maschinenbau GmbH EXACT 06/2010 5
1 Basic safety precautions
1.1 Purpose of this document
This document is to inform the operator of the Wire Stitching Machine EXACT about the following
matters:
• the safety symbols and signs
• the installation and commissioning
• the adjustment and operation
Familiarity with this Operating Manual is a prerequisite for the safe and correct running of the
machine. It must be read carefully by the operator before the machine is commissioned.
Keep the manual safely in a place where it is readily available and which is close to hand for per-
sons working on the machine.
1.2 The operator
The Wire Stitching Machine EXACT must only be operated by trained personnel.
Training will be undertaken by the manufacturer or by persons who have been authorised by the
manufacturer to undertake such training.
1.3 Safety symbols and the displays in use
This symbol displays immediate danger to the life or health of persons
in the immediate vicinity of the machine.
Non-observance of the warnings indicated can have immediate, grave con-
sequences and can cause extensive damage to health or may even lead to
death.
This symbol displays possible danger to the life or health of persons
in the immediate vicinity of the machine.
Non-observance of the warnings indicated can have grave consequences,
and can cause extensive damage to health, or may even lead to death.
This symbol displays the existence of a potentially dangerous
situation.
Non-observance of the warnings indicated can lead to minor injuries to per-
sons.
This symbol displays the existence of the risk of damage to
equipment.
Non-observance of the warnings indicated can lead to slight damage to
equipment.
This symbol indicates the availability of tips on how to use the
machine or particularly useful information.
These tips will help you to use all of the functions of the machine to best
advantage.
-This sign requires you to take action.
•This sign serves as a symbol for listing items.
1.4 Duty and liability
TIP
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