HUSTLER MDV User manual

606653 REV A
Hustler ® MDV™
Operator’s Manual
200 South Ridge Road
Hesston, Kansas
67062

REV A 606653
The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA)
and the California Emission Control Regulation of emission systems, maintenance and warranty.
Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or
illegible, replace immediately. Replacements may be ordered per the information found in the Product
Literature section of the operator’s manual.
Federal law and California State law prohibit the following acts or the causing thereof:
1. The removal or rendering inoperative by any person other than for purposes of maintenance,
repair, replacement, of any device or element of design incorporated into any equipment for the
purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or
while it is in use, or
2. The use of the equipment after such device or element of design has been removed or rendered
inoperative by any person.
NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER
This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code
Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,
brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective
working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of
removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of
an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States
Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire
Agencies For Laws or Regulations Relating to Fire Prevention Requirements.
WARNING
The engine exhaust from this product
contains chemicals known to the state
of California to cause cancer, birth
defects or other reproductive harm.

606653 toc-1 REV A
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
To the New Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Model and Product Identification Number . . . . . . . . . . . . . . . . . . . . . . . 1-1
Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Attachments and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Service Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Safety and Instructions Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Pre-Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Transporting or Towing the Hustler®MDV™ . . . . . . . . . . . . . . . . . . . . . . 3-8
Towing Other Vehicles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
OPS (Occupant Protective System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Cargo Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Maintenance & Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Safe Servicing Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Service Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Torque Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fuel and Evaporative Emissions Control System. . . . . . . . . . . . . . . . . . 4-4
Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
General Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

REV A toc-2 606653
CVT Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Lifting Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Maintenance Location Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Maintenance Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Product Literature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

606653 1-1 REV A
GENERAL INFORMATION
This manual applies to the following Hustler®Turf Equip-
ment product lines:
Hustler®MDV™
To the New Owner
The Hustler®MDV™ is for off-road use only. It is not designed
nor is it intended to be used on public roadways. Doing so could
be a violation of the law and may cause injury or death.
The Hustler®MDV™ was designed to be used as a work vehi-
cle and is intended for that purpose.
Hustler®MDV™ owners and operators must read this man-
ual carefully. It contains operation and maintenance informa-
tion that will help you achieve years of dependable service.
The Engine Owner’s Manual, included in the owner’s
packet, contains engine information that will not be repeated
in this manual.
The owner’s responsibilities include, but are not limited to,
making certain that the operators and mechanics:
•read and understand the engine owner’s manual
before attempting to operate or repair the engine.
•read and understand the vehicle’s operator manual
and all decals before operating this machine.
•understand the increased risks associated with haul-
ing heavy cargo over irregular surfaces.
•are qualified and physically able individuals, properly
trained in the operation and maintenance of this
equipment. Before they are allowed to operate or
maintain this machine, they must be familiar with its
safe operation, operator controls, and decals.
•know they are responsible for their own safety as well
as the safety of other persons within the vicinity.
Remember, the operator is responsible for accidents
or hazards occurring to other people or their property.
•who cannot read and understand English have this
material explained to them.
IMPORTANT: As the owner/operator you can prevent acci-
dents. You are responsible for accidents or injuries occurring
to yourself, other people or property.
Never let children or untrained people operate or service
the equipment. Local regulations may restrict the age of the
operator. Only people age sixteen or older are allowed to
operate or be a passenger in this vehicle.
For more detailed maintenance and adjustment informa-
tion refer to the proper General Service Manual for your
machine. Refer to the Product Literature section of this man-
ual for information on how to obtain this manual.
Using this Manual
This manual contains general operation information as
well as basic adjustment and maintenance information.
Since operating conditions vary considerably, all conditions
cannot be addressed individually. Through training and expe-
rience, operators should develop safe operating practices
suitable to most conditions.
Directions used in this manual, for example RIGHT or LEFT,
refer to directions when in the operator position and facing
forward, unless otherwise stated.
Though current at the time of printing, photographs and
illustrations shown may vary slightly from your vehicle due to
subsequent production changes. Hustler®Turf Equipment,
Inc. and its affiliates reserve the right to redesign and change
the machine as deemed necessary, without notification. If a
change has been made to your machine which is not
reflected in this manual, contact your Hustler®Dealer for cur-
rent information.
Warranty Registration
To activate your warranty policy the vehicle must be regis-
tered, by your Dealer, with the Manufacturer within ten (10)
days following the date of purchase. It is recommended that
you contact your Dealer to make sure the vehicle is regis-
tered.
IMPORTANT: The vehicle and any attachment that dis-
plays a model and serial identification number plate must be
registered with Excel Industries, Inc., manufacturer of Hus-
tler®Turf Equipment, Inc (“Manufacturer”).
IMPORTANT: Any unauthorized modification, alteration,
or use of non-approved attachments or accessories voids the
warranty and releases Manufacturer from any liability arising
from subsequent use of this equipment. Do not use or oper-
ate any attachment o raccessory not approved by Manufac-
turer.
IMPORTANT: Damage caused by unauthorized replace-
ment parts is not covered by this warranty. Manufacturer
expressly excludes liability for defects or damage caused by
such 'unauthorized' articles or service.
Model and Product Identification Number
The product identification number plate, located on the
front left side of the frame under the cargo bed, contains the
vehicle’s model and product identification numbers.
These numbers are required when the unit is registered
with Manufacturer of Hustler®turf equipment. They will also
assure you of the correct service parts when replacement
becomes necessary.
Record these numbers in the spaces provide below.
MODEL NUMBER PIN / SERIAL NUMBER
Vehicle
Engine

REV A 1-2 606653
Parts and Service
Use original Hustler®replacement parts, or parts that are
equivalent in overall performance, that are available from
your local Hustler®Dealer. For prompt, efficient service,
always provide the following information when ordering
parts:
1. Correct part description.
2. Correct part number.
3. Correct model number.
4. Correct serial number.
All arrangements for warranty repair and service must be
handled through an authorized Hustler®Dealer.

606653 2-1 REV A
SAFETY PRECAUTIONS
This safety alert symbol is used to call attention to a mes-
sage intended to provide a reasonable degree of PERSONAL
SAFETY for operators and other persons during the normal
operation and servicing of this equipment.
This manual uses two other words to highlight information:
A. IMPORTANT – calls attention to special mechanical
information.
B. NOTE – emphasizes general information worthy of
special attention.
The owner’s responsibilities include, but are not limited to,
•making certain that the operators and mechanics read
and understand this manual and all decals before
operating this machine.
•making certain that before the operators and mechan-
ics are allowed to operate or maintain this machine,
they must be familiar with its safe operation, operator
controls, and decals.
•ensuring that the operators and mechanics know they
are responsible for their own safety as well as the
safety of other persons within the vicinity. Remember,
the operator is responsible for accidents or hazards
occurring to other people or their property.
Improper use, adjustment, or maintenance by the operator,
mechanic or owner can result in injury or death. Reduce the
potential for injuries by following these safety instructions.
Pay close attention to the safety alert symbol “” and the
instructions that follow it. Failure to comply with these
instructions may result in personal injury or death.
Incorrect usage of this equipment may result in severe injury
or death. Personnel operating and maintaining it should be
trained in its proper use. They should read this manual com-
pletely and thoroughly before attempting to set-up, operate,
adjust, or service this equipment.
Attachments and Accessories
Only use accessories and attachments approved by
the manufacturer.
Do not use approved attachments and accessories
until you have read and understood the warnings
included with the attachment or accessory. Maintain
your attachment and accessory documentation with
this vehicle's manual.
Attachments or accessories may affect the way the
vehicle handles.
Non-approved attachments or accessories may dam-
age the vehicle, adversely affect it's performance and
could create unforeseen hazards which may lead to
severe personal injury or death
Safe Operating Practices
This work vehicle is capable of causing serious injury or
death. Always follow all safety instructions to avoid serious
injury or death.
Never allow persons to operate this vehicle without
proper instruction and reading the operator’s manual
or allow children under age 16 to operate or be a passen-
ger in the vehicle. Allow only responsible adults who
are familiar with these instructions to operate this
vehicle.
Never allow anyone to operate the vehicle who is
under the age of 16 or who has not obtained a valid
state-issued motor vehicle driver’s license.
Safe Operation
Evaluate the terrain to determine what accessories
and attachments are needed to properly and safely
perform the job. Only use accessories and attach-
ments approved by the manufacturer.
•Attachments or accessories may affect the way
the vehicle handles. Practice driving in a con-
trolled area whenever a new attachment or
accessory is added to the vehicle.
•Do not modify the vehicle or use any unautho-
rized attachment or accessory.
Continually evaluate the environmental conditions
while operating. Environmental conditions can
adversely affect the way the vehicle handles.
Drive slowly. Always drive at a speed that is appropri-
ate for your skills, your passenger’s skills, and the
operating conditions. Avoid unexpected or aggressive
– denotes immediate hazards which WILL result in
severe personal injury or death.
– denotes a hazard or unsafe practice which COULD
result in severe personal injury or death.
DANGER
WARNING

REV A 2-2 606653
maneuvers that could cause discomfort or injury to you
or a passenger.
When operating as part of a group, inform the others of
what you are going to do before doing it.
Always operate vehicle in daylight or with adequate
working lights.
Personal Safety
The driver and passengers should always wear appropri-
ate clothing when operating or riding in this vehicle.
•Do not wear sandals, tennis shoes, sneakers,
shorts or any type of loose fitting clothing as they
may get tangled in controls or moving parts.
•Long hair or jewelry may get tangled in moving
parts or controls.
Always wear adequate ear protection, such as ear-
plugs. Prolonged exposure to loud noise can cause
impairment or loss of hearing.
•Do not wear radios or music headphones while
operating this vehicle. Safe operation requires
your full attention.
Always wear safety goggles or safety glasses with side
shields when operating this vehicle.
Use a helmet, gloves, and other protective gear as
appropriate or required for the operating conditions.
Do not operate or ride in the vehicle if you are fatigued,
sick or while under the influence of alcohol or drugs, or
if you are pregnant.
Operation
This vehicle is for off-road use only.
Avoid operating on any paved surface. If it is unavoid-
able:
•drive slowly.
•only drive a short distance.
•avoid sudden turns or stops.
Proper operation training will reduce the risk of acci-
dents. Operators will better understand how the vehi-
cle will handle in different situations and different
types of terrain if they have been properly trained.
Know your equipment and its limitations.
Never try to get on or off a moving vehicle.
Always engage the park brake, place the gear select
lever in neutral position, depress the brake pedal
(engage the brakes), and buckle the seat belt before
starting vehicle.
•Before starting the engine, make sure that
bystanders are at a safe distance away from the
vehicle.
•Check the seat belts regularly and replace if
frayed or damaged.
Never leave a running vehicle unattended. Before leav-
ing the operator’s seat for any reason:
•Always stop on level ground.
•Engage the park brake.
•Put gear select lever in the neutral position.
•Return the cargo bed to the transport position.
•Stop the engine.
•Remove the ignition key.
•Wait for the engine and all moving parts to come
to a complete stop.
Always remain seated while operating or riding in the
vehicle.
•Only start the engine from the operator’s posi-
tion.
•Always drive with both hands on the steering
wheel.
•Never stick arms or legs outside of the vehicle’s
occupant protective structure. Arms and legs
could become trapped or crushed if caught while
driving or during an accident.
•Never operate the vehicle while standing.
Always keep safety shields and covers in place, except
for servicing.
Follow daily and weekly checklists, making sure hoses
are tightly secured and bolts are tightened.
•Never operate a poorly maintained vehicle.
The exhaust system becomes very hot during and after
operation.
•Hot exhaust components can cause burns and
fires.
•Do not touch any part of a hot exhaust system.
•Keep combustible material away from the
exhaust system.
Clean flammable material from vehicle. Prevent fires by
keeping the engine compartment, exhaust area, battery,
fuel line, fuel tank and operator’s area clean of accumu-
lated trash and other debris. Always clean up spilled fuel
and oil.
Prevent fires by keeping the engine and exhaust areas
clear of debris.
•Do not drive vehicle into or over flammable mate-
rials.
•Do not park the vehicle in tall grass.
•Allow the vehicle, especially the engine, to cool
before storing inside a building.
Keep the operator’s compartment floor clean espe-
cially around the foot controls.
Do not travel with the hood or cargo bed raised. This
could impair visibility or cause loss of vehicle control.

606653 2-3 REV A
Do not change the engine governor setting or over
speed the engine. Operating the engine at excessive
speed may increase the hazard of personal injury.
Always be aware of what is behind the vehicle before
backing up. Always look down and behind before and
while backing up.
Slow down before turning and maintain an even speed
through the turn.
Braking suddenly may cause loss of vehicle control
and/or load shifting.
Do not make sharp turns. Sharp turns increase the
chance of tipping or loss of control.
Avoid rapid movement of the steering wheel as it
increases the chance of tipping or loss of control espe-
cially when operating at high speeds.
Never attempt high speed maneuvering, especially in
crowded or congested areas.
Never carry more passengers than there are seats and
seat belts available.
•In addition to the driver, only one (1) passenger
should ride in the vehicle.
Always wear the seat belt when operating or riding in
this vehicle.
•Do not operate unless the operator and passen-
ger are properly positioned in their respective
seat and seat belt appropriately fastened with
only one person per seat belt.
•All passengers, including the operator, should be
able to sit with their back against the seat and a
firm grasp on the steering wheel or a designated
grab handle.
•Not using the seat belt could result in injury or
death during an accident or sudden change in
speed or direction.
Never operate the vehicle with passengers in the cargo
bed or any position other than the designated seating
positions.
Use care when approaching blind corners, shrubs,
trees, or other objects that may obscure your vision.
Never attempt to drive over large obstacles such as
large rocks or fallen trees.
Before operating in an unfamiliar area:
•Check for hidden obstacles or hazards.
•Reduce the vehicle speed.
•Use existing trails and avoid hazardous areas
such as steep, rocky slopes or swamps.
Drive slowly and carefully when unsure or unprepared
for the surface.
Operating a Damaged Vehicle
Operating a vehicle that has become damaged in some
way can result in an accident.
An authorized Hustler®Dealer must inspect this vehi-
cle after any type of accident to make certain the vehi-
cle is in an approved operating condition. All damaged
parts must be repaired or replaced.
Using a Ramp
Exercise extreme caution when loading and unloading
this vehicle onto a truck or trailer with a ramp.
Use only a single, full width ramp; do not use individual
ramps for each side of the unit. Having a full width
ramp provides a surface for the vehicle’s wheels to
contact if the vehicle starts to slide backwards. It also
reduces the risk of a wheel going off and the vehicle
tipping over.
Do not exceed a 15 degree angle between the ramp
and the ground or between the ramp and the trailer or
truck.
Avoid sudden acceleration.
Slope Operation
Slopes are a major factor in loss-of-control and tip-over acci-
dents, which can result in severe injury or death. All slopes
require extra caution. Drive slowly!
When operating on a slope be sure to choose the appropriate
traction control selection for the best traction.
The Hustler® MDV™ is capable of operating horizon-
tally (traverse) on moderately steep slopes. When
operating horizontally on slopes, be aware of any con-
ditions that may cause the vehicle tires to lose trac-
tion resulting in a possible loss of control. An operator
should not operate on a slope until he is thoroughly
familiar with the vehicle.
Do not operate on slopes greater than 15 degrees.
The OPS may reduce the chance of injury or death from
rollover. The seat belt must be fastened while operating
the vehicle. Failure to use a seat belt with OPS may result
in serious injury in the event of a roll over.
Use extreme caution when operating on slopes.
•Practice on smaller slopes before attempting to
operate on larger slopes. Never operate this vehi-
cle on slopes that are too steep for your abilities.
•The vehicle is more stable when it is driven
straight up or down a slope.
•Keep the front wheels straight when going over
the crest of a slope or when going over rough ter-
rain.
•Be extremely careful changing directions on a
slope. Slow down.
•Do not operate where the vehicle could slip or tip.
•Turn slowly.
•Turn on the most level part of the slope.

REV A 2-4 606653
•If the vehicle begins to tip turn the front wheels
downhill and proceed to drive slowly down the
slope, if possible.
•When driving on soft terrain, it may be necessary
to turn the front wheels slightly uphill to keep the
vehicle traveling in a straight line.
Watch for holes, ruts, bumps, rocks or other hidden
objects. Uneven terrain could overturn the vehicle. Tall
grass can hide obstacles.
Remove obstacles such as rocks, tree limbs, etc.
Keep all movement on slopes slow and gradual. Do not
make sudden changes in speed or direction.
Avoid starting and stopping on a slope. If tires lose
traction, or if vehicle starts to tip, turn the front wheels
downhill and proceed to drive slowly down the slope.
Avoid parking on a slope. If it is not possible to park on
a flat, level surface then, park the vehicle horizontally
across the slope, and engage the park brake.
•If you must park on a slope chock the wheels.
Keep a safe distance (minimum of 10 feet) away from
drop-offs, retaining walls, drainage ditches, embank-
ments, water, and other types of hazards to avoid a
wheel dropping over the edge or to avoid the ground
from breaking away. This will reduce the risk of the
vehicle suddenly rolling over causing serious injury or
death.
To avoid tipping backwards:
•Always back up steep slopes or out of boggy or
muddy ditches.
•Do not become overconfident in the vehicle’s
ability to climb slopes when the traction control
switch is in any position other than the normal
operating position.
Do not operate on wet terrain. Slippery conditions
reduce traction which could cause sliding and loss of
control.
Do not tow on slopes. The weight of the towed equip-
ment may cause loss of traction and loss of control.
Reduce the cargo load and slow down when operating
on a slope or over rough terrain. Do not dump the
cargo bed while on a slope.
Operate the cargo bed dump only with the vehicle sta-
tionary on level ground and the parking brake engaged.
Make sure the vehicle is on a firm, level surface and
the parking brake is engaged before or tilting the cargo
bed.
Pay attention to the size, weight, and placement of
attachments as they will affect vehicle stability.
Never make sudden starts, stops, turns, or reversals of
direction, especially when maneuvering on slopes.
Rapid movement of the steering wheel could result in
a reaction of the vehicle that can cause serious injury.
If vehicle loses power or stops when going up a hill:
•Engage the park brake to stabilize the vehicle.
•Keep the front wheels straight and slowly disen-
gage the park brake.
•Slowly, back straight down the slope using the
service brakes to control your speed.
•Do not allow the front wheels to turn sideways.
Never start or stop suddenly when going up or down a
slope. This action may result in a reaction of the vehi-
cle that can cause serious physical injury.
It is strongly recommended that the operator drive the
vehicle off of the slope slowly, using extreme caution,
if any sign of loss of traction is detected. Wait until the
condition that caused the problem is resolved before
attempting to operate on the slope again.
Terrain and operating conditions can affect traction
resulting in possible loss of control of the vehicle.
Some of the conditions to be aware of are:
•Wet terrain
•Depressions in the ground; i.e. holes, ruts, wash-
outs
•Mounds of dirt
•Soil type; i.e. sand, loose dirt, gravel, clay
•Grass type, density, and height
•Extremely dry conditions of grass
•Tire pressure
•Weight in cargo box
Any attachments mounted to the vehicle, cargo load,
and load placement will also affect the way it handles
on a slope. Be aware that each attachment’s charac-
teristics vary.
Another consideration for safe slope operation is to be
aware of what is located at the bottom of the slope.
Extreme caution should be used when there is a haz-
ard located at the bottom of the slope. Some examples
are:
•Water; i.e. lake, river
•Cliffs, retaining walls
•Roads, highways
•Buildings
•Rocks
These are just a few examples of situations when cau-
tion must be used when operating on a slope. There
are many other possibilities too numerous to mention.
Just remember to always exercise extreme caution
when operating on any slope.
Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children may be attracted to the vehicle
and related activity. Never assume that children will remain
where you last saw them.

606653 2-5 REV A
Never leave the vehicle unattended with the ignition
key in the switch, especially with children present.
Children or bystanders may be injured if they attempt
to move or to operate the vehicle while it is unat-
tended. Always engage the park brake, place the gear
select lever in the neutral position, stop the engine,
and remove the ignition key when leaving the opera-
tor’s seat.
Be alert, stop the vehicle, and turn the vehicle off if
children enter the area.
Before and while backing, look behind and down for
small children.
Never carry children under the age of sixteen. They
may fall off and be seriously injured or interfere with
safe vehicle operation. The three point seat belt may
not provide adequate protection for anyone under the
age of sixteen.
Children who have been given rides in the past may
suddenly appear in the vehicle area for another ride
and be run over or backed over by the vehicle.
Never allow children under the age of sixteen to oper-
ate the vehicle.
Use care when approaching blind corners, shrubs,
trees, the end of a fence or other objects that may
obscure vision.
Pulling or Hauling Loads
Hauling cargo can alter vehicle handling and may
cause loss of control or brake instability, which can
result in serious injury or death.
Drive slowly when towing. The vehicle should never
exceed a speed that allows for safe operating control
and adequate braking distance.
Drive slowly. Allow a greater distance for braking.
Pull only from the trailer hitch. Attaching to any other
point increases the risk of serious personal injury or
death.
Only tow on level ground with the Gear Select Lever in
the LOW RANGE position.
Do not stand between the vehicle and trailer unless the
park brake is engaged.
Never allow riders on the towed equipment.
Drive slowly when the cargo bed is loaded and do not
overload. Avoid sudden starts or stops, load could shift.
Never exceed the approved load capacity.
Always load the cargo bed with the load as far forward
and as low as possible.
Cargo bed loads can shift during vehicle braking which
can affect vehicle stability. Make certain load is evenly
balanced and secured properly to prevent shifting.
Do not load above height of cargo bed. Load could
shift forward injuring the driver or passenger.
Make certain the load’s center-of-gravity is as low as
possible and avoid any load that is top-heavy.
Make certain none of the load extends outside the
cargo bed. If this is unavoidable use extreme caution.
Stability and maneuverability may be adversely
affected, which could result in loss of control, property
damage, or personal injury.
Heavy loads can cause braking and control problems.
Use extreme caution when applying brakes with a
loaded vehicle. Avoid terrain or situations that may
require backing downhill.
Reduce the amount or weight of cargo and slow down
when operating on rough or hilly terrain.
Operate the cargo bed dump only with the vehicle sta-
tionary on level ground and the parking brake engaged.
Do not dump the cargo bed while the vehicle is moving.
Avoid crushing! Be careful not to put any part of your
body, such as hands or arms, between the bed and
vehicle.
Do not place fingers or hands between the tailgate and
the cargo bed when closing; fingers or hands may be
pinched or severely injured.
Raising and Lowering the Cargo Bed
Make sure the vehicle is on a firm, level surface and
the parking brake is engaged before tilting the cargo
bed.
Do not put any part of body between cargo bed and
vehicle. To prevent injury, use only the handgrips pro-
vided.
Do not put any part of body between cargo bed and the
ground.
Always lower the cargo bed to the transport position
before driving. If the vehicle is driven while the cargo
bed is raised the payload may cause the vehicle to tip.
Inclement Weather Conditions
Never operate the vehicle when there is a risk for light-
ning.
Never drive faster than the limit of visibility. Slow
down near the crest of a hill until there is a clear view
of the other side.
Allow for additional stopping distance.
Do not apply heavy braking force or accelerate when
skidding to prevent loss of control.
Maintain low speeds on areas covered with clay, mud,
ice or snow to prevent uncontrolled skidding. Ensure
that the traction control switch is placed in the posi-
tion appropriate for the conditions.
If conditions are such that the vehicle may slide or
skid during operation then:
•Reduce vehicle speed.
•Do not suddenly apply the brakes or accelerate to
prevent loss of control.

REV A 2-6 606653
•Use the traction control selection and gear selec-
tion for maximum traction and control.
Before driving through water:
•Never cross any body of water where the depth is
unknown. Never operate the vehicle in water that
is deeper than the middle of the tire.
•Choose a course within the waterway where both
banks have a gradual incline.
•Check for rocks, holes or other obstacles that
may cause the vehicle to overturn, become stuck
or submerged.
Operating around a frozen body of water:
•Never drive the vehicle onto a frozen body of
water. Severe injury or death can result if the
vehicle and/or operator and passenger falls
through the ice.
Service Precautions
Unless specifically required, DO NOT have the engine
running when servicing or making adjustments to the
vehicle.
•Park the vehicle on level ground.
•Engage the park brake.
•Place the gear select lever in the neutral position.
•Stop the engine.
•Remove the ignition key.
•Chock the wheels.
•Disconnect the negative battery cable.
•Wait for all movement to stop before adjusting,
cleaning or repairing.
•Repairs or maintenance requiring engine power
should be performed by trained maintenance per-
sonnel only.
•To prevent carbon monoxide poisoning, operate
the engine in a well ventilated area only. Loss of
consciousness or death can occur in a short
period of time.
•Read and observe all safety warnings in this man-
ual.
Always wear adequate eye protection when:
•servicing the battery.
•removing accumulated debris.
•servicing the coolant system.
Remove all cargo and excess weight from the vehicle
before placing it on jack stands or raising the vehicle.
Never work under the vehicle unless it is safely sup-
ported with jack stands.
•Make certain vehicle is secure when it is raised
and placed on the jack stands.
•The jack stands should not allow the vehicle to
move when the engine is running and the drive
wheels are rotating.
• Use only certified jack stands. Use only appropri-
ate jack stands, with a minimum weight rating of
2000 pounds (907 kg) per jack stand to block the
unit up.
•Use in pairs only.
•Follow the instructions supplied with the jack
stands.
Do not touch hot parts of the vehicle.
Keep nuts and bolts tight, and keep equipment in good
working condition.
Make certain that all mechanical parts such as the
speed control are adjusted properly. Replace any worn
or damaged parts. Refer to General Service Manual
123604.
Use original Hustler®replacement parts, or parts that
are equivalent in overall performance, that are avail-
able from your local Hustler®Dealer.
•The vehicle may not comply with the appropriate
safety standards if aftermarket parts, accesso-
ries, or attachments are used.
Battery Service Precautions
Battery posts, terminals, and related accessories con-
tain lead and lead compounds, chemicals known to the
State of California to cause cancer and reproductive
harm. Wash hands after handling.
Charge batteries in a well-ventilated open area, away
from sparks and flames. Refer to the battery charger’s
manufacturer’s instructions for detailed information.
Unplug charger before connecting or disconnecting from
battery. Wear protective clothing and use insulated tools.
If the battery is frozen, do not jump start the vehicle.
Avoid skin and clothing contact with battery acid.
•Always wear eye protection when checking the
battery. Acid can cause serious injury to skin and
eyes. If contact occurs, flush area with clean
water and call a physician immediately. Acid will
also damage clothing.
•Do not drink the battery electrolyte.
•Do not allow open flame near the battery when
charging.
•Hydrogen gas forms inside the battery. This gas
is both toxic and flammable and may cause an
explosion if exposed to flame. Always disconnect
the negative (black) battery cable(s) before dis-
connecting the positive (red) cable(s). Always
connect the positive (red) battery cable(s) before
connecting the negative (black) cable(s).
•Do not overfill the battery.
•Electrolyte may overflow and damage paint, wir-
ing or structure. When cleaning the battery, use

606653 2-7 REV A
soap and water. Be careful not to get soap and
water into the battery. Clean the battery termi-
nals with a solution of four parts water and one
part baking soda when they become corroded.
Shorts caused by battery terminals or metal tools
touching metal components can cause sparks. Sparks
can cause a battery gas explosion which will result in
personal injury.
•Prevent the battery terminals from touching any
metal parts when removing or installing the bat-
tery.
•Do not allow metal tools to short between the
battery terminals and metal parts.
Incorrect battery cable routing could cause damage to
the vehicle and battery cables. This can cause sparks
which can cause a battery gas explosion which will
result in personal injury.
•Always disconnect the negative (black) battery
cable(s) before disconnecting the positive (red)
cable(s).
•Always connect the positive (red) battery cable(s)
before connecting the negative (black) cable(s).
Cooling System Precautions
Always wear eye protection and gloves when servicing
the cooling system.
Do not remove the radiator cap while the coolant is
hot.
•Allow coolant to cool then, slowly turn radiator
cap to the first stop to let the excess pressure
escape. Finish removing the cap.
•When re-tightening the radiator cap make sure it
is securely in place.
If the coolant overheats:
•Park the vehicle on a level surface, place the gear
select lever in the NEUTRAL position, and engage
the park brake.
•Allow the engine to idle for several minutes. Do
not shut the engine off.
•The driver and passenger should step away from
the vehicle and maintain a safe distance from the
vehicle until the coolant has cooled off and
steam is no longer coming from the radiator.
•After the coolant has cooled, determine the
cause of the overheating and fix the problem. If
the cause cannot be determined, contact an
authorized Hustler®Dealer for assistance.
If anti-freeze (coolant) is swallowed, seek immediate
medical assistance.
•Call the local Poison Control Center or the local
emergency number for immediate assistance.
•Do not make a person throw up unless told to do
so by poison control or a health care profes-
sional.
If anti-freeze (coolant) comes in contact with the skin
or clothing, wash it off immediately.
Do not mix different types of anti-freeze. This can pro-
duce a harmful chemical reaction.
Anti-freeze is extremely flammable and explosive
under certain conditions.
•Keep fire and children away from anti-freeze.
Disposing of anti-freeze (coolant):
•When draining the cooling system, drain the cool-
ant into a container. Do not allow the coolant to
drain onto the ground.
•Do not pour used coolant down a drain or into
any water source.
•Also, observe local environmental protection reg-
ulations when disposing of anti-freeze (coolant).
Fuel Handling Precautions
To avoid personal injury or property damage, use
extreme care when handling diesel fuel. Diesel fuel is
extremely flammable and the vapors are explosive.
•A fire or explosion from diesel fuel can burn you
and others and can damage property.
Observe the usual diesel fuel handling precautions:
•Do not smoke while refueling. Extinguish all ciga-
rettes, cigars, pipes and other sources of ignition.
• Do not remove fuel cap or fill tank with engine run-
ning or while engine is hot. Clean up any diesel fuel
spills.
•If diesel fuel is spilled, do not attempt to start the
engine but move the vehicle away from the area
of spillage and avoid creating any source of igni-
tion until diesel fuel vapors have dissipated.
•Keep diesel fuel away from open flame or spark
and store vehicle away from open flame or spark
or pilot light such as on a water heater or appli-
ances.
•Refuel outdoors. Never refuel or drain the diesel
fuel from the vehicle indoors.
•Never attempt to start the engine when there is a
strong odor of diesel fuel fumes present. Locate
and correct the cause.
•Store diesel fuel in an approved container and
keep it out of the reach of children. Never buy
more than a 30-day supply of diesel fuel.
•Do not fill fuel containers inside a vehicle or on a
truck or trailer bed with interior carpets or plastic
truck bed liners. Always place diesel fuel contain-
ers on the ground away from your vehicle before
filling.
•Donotcarry fuel or other flammable liquids in the
vehicle or cargo bed.
•When practical, remove the vehicle from the truck
or trailer and refuel the vehicle with its wheels on

REV A 2-8 606653
the ground. If this is not possible, then refuel
such on the truck or trailer using a portable con-
tainer and not a fuel dispenser nozzle. If a fuel
dispenser nozzle must be used, keep the nozzle
in contact with the rim of the fuel tank or con-
tainer opening at all times until fueling is com-
plete. Do not use a nozzle lock-open device.
•Never use diesel fuel for cleaning parts.
•Read and observe safety precautions elsewhere
in this manual.
Diesel fuel is harmful or fatal if swallowed.
Avoid prolonged breathing of vapors.
•Long-term exposure to vapors can cause serious
injury and illness.
Keep diesel fuel away from eyes and skin.
•Keep face away from nozzle and fuel tank or fuel
container opening.
•If diesel fuel is spilled on clothing, change cloth-
ing immediately.
Safety and Instructions Decals
The decals are designed to give the operator and mechanic
brief daily operational and service information. Use these
decals as an extension of this manual. Do not remove or
obliterate the decals. Replace unreadable or missing decals.
It is the owner’s responsibility to make certain that the
operators and mechanics read and understand all decals
before operating this vehicle.
The following illustrations show the warning decals that
are located on the vehicle. A brief explanation is shown to
help the operator understand the decal’s meaning.
Specific warning decals are located on the vehicle
near the immediate areas of potential hazards. Do
not remove or obliterate these decals. Replace
them if they become non-readable.
•Read Operator’s Manual and Safety Warning Decals before
attempting to operate this machine.
•Do not smoke while refueling.
•Do not remove the fuel tank cap or fill tank with engine running or
while the engine is hot.
•Allow engine to cool before storing machine inside a building.
•Store away from open flame or spark if there is fuel in tank.
•Clean up any diesel fuel spills.
•Do not refuel while in enclosed trailer or other enclosed areas.
WARNING

606653 2-9 REV A
Part Number 202206
DANGER: Battery Hazards!
•Avoid skin contact with battery acid
DANGER: Battery Hazards!
•Do not overfill battery.
•Electrolyte may overflow and damage paint, wiring or structure. When cleaning the battery, use soap and water.
Be careful not to get soap and water into the battery. Use soda mixed in water to clean corrosion off the termi-
nals.
•Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes. If contact
occurs, flush area with clean water and call physician immediately. Acid will also damage clothing.
DANGER: Battery Hazards!
•Do not allow open flame near the battery when charging.
•Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an explosion if
exposed to flame. Always remove the negative ground first and replace it last.
Part Number 202200
WARNING:
Read operator’s man-
ual and decals before
attempting to operate
this machine.
Clean flammable material from
vehicle. Prevent fires by keeping
the engine compartment,
exhaust area, battery, fuel line,
fuel tank and operator’s area
clean of accumulated trash and
other debris. Always clean up
spilled fuel and oil.
WARNING:
Hot surface!
WARNING:
Fire!
Avoid skin contact
with hot surface.
WARNING:
Slipping or Falling!
WARNING:
Pinch! Crushing body!
•Do not put any part of body
between cargo bed and vehi-
cle.
•Do not put any part of body
between cargo bed and the
ground.
•Do not stand on
the vehicle.

REV A 2-10 606653
Part Number 202201
TO AVOID PERSONAL INJURY OR DEATH:
•Read and understand the operator’s manual before operation.
•Before allowing other people to use the vehicle, have them read the operator’s manual.
•Do not operate the vehicle under the influence of drugs or alcohol.
•This vehicle is for off road use only. Never operate on a public road as such operation could be a violation of the
law and may be hazardous.
•Never allow anyone to operate the vehicle who is under the age of 16 or who has not obtained a valid
state-issued motor vehicle driver’s license.
•Wear safety gear, including helmet and eye protection, as appropriate
•Do not operate unless the operator and all passengers are properly positioned in their respective seat and seat
belts appropriately fastened with only one passenger per seat belt. Not using the seat belt could result in injury
or death during an accident or sudden change in speed or direction.
•Never allow additional passengers and never carry small children on the lap of the operator or passenger.
•Never operate the vehicle with passengers in the cargo bed or any position other than the designated
seating positions.
•Before starting the engine, make sure that everyone is at a safe distance from the vehicle.
•Slow down for turns, slopes, rough terrain or when hauling cargo. These conditions could increase the risk of
tipping or roll-over and warrant caution by the operator. For stable operation do not operate on slopes greater
than 15 degrees.
•Never stick arms or legs outside of the vehicle Occupant Protective Structure. Arms and legs could become
trapped or crushed if caught while driving or during an accident.
•Before getting off the vehicle, apply the parking brake, stop the engine and remove the key.
•Keep covers in place and stay away from moving parts.
202201
Part Number 202202

606653 2-11 REV A
Part Number 202204
202204
CARGO BED LOAD CAPACITY: MAX 1,200 lb.
• Spread load evenly and secure to prevent movement.
• DO NOT load above height of bed. Load could shift forward injuring driver or passenger.
• Drive slowly. Avoid sudden starts or stops, load could shift.
• Driving with the bed raised is hazardous. Always lower and latch bed before driving.
NO RIDERS IN CARGO BED
or anywhere other than seats.
Avoid injury from explosion or fire.
DO NOT carry fuel or other
flammable liquids.
Part Number 202215
TO AVOID PERSONAL INJURY OR DEATH:
1. Do not remove Occupant Protective
Systems for any application.
2. Do not modify or repair an Occupant
Protective System because welding,
grinding, drilling or cutting any portion
may weaken the structure.
Reduced clearance between cargo bed
and vehicle can cause hand injury.
202215

REV A 2-12 606653
Part Number 202216
TO AVOID PERSONAL INJURY:
Do not open coolant cap while
coolant is hot.
TO AVOID PERSONAL INJURY:
1. Use brake fluid(DOT-3) only. Other oil types will
ruin synthetic resin or rubber installed in brake
system components, and cause brake failure.
2. If brake fluid is spilled, wash o with water
immediately. Brake fluid quickly ruins synthetic
resin or rubber hoses.
202216
F
AB
CD
EG
H
A. WARNING: Hot surface!
B. Avoid skin contact with hot surface.
C. WARNING: Rotating fan blade!
D. Keep hands, feet, and clothing clear of this area.
Keep shields or covers in place while vehicle is in operation.
E. Coolant overflow tank
F. Coolant (radiator) cap
G. Brake fluid reservoir
H. Radiator fans

606653 2-13 REV A
Part Number 202208
A. Read Operator’s Manual before attempting to
operate this machine.
B. Wear ear protection, eye protection and safety shoes
when operating this equipment.
C. Head light switch
D. Horn switch
E. Traction control switch
F. Front axle (not engaged)/Rear axle (unlocked
differential)
G. Front axle (unlocked differential)/Rear axle
(unlocked differential)
H. Front axle (unlocked differential)/Rear axle (locked
differential) — Operate in LOW range
D
F
E
C
H
G
A
B
Ignition Switch Symbols
A. OFF
B. PREHEAT/RUN
C. START
B
C
A

REV A 2-14 606653