IFM Electronic AL1102 User manual

Operating Instructions
IO-Link Master with Profinet interface
StandardLine
8 Ports
IP 65 / IP 67
AL1102
ifm firmware: 1.1.22 or higher
LR DEVICE: 1.1.0.87 or higher
IO-Link: 1.1.2
English
7391100_00_UK 2017-05-31

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Preliminary note
Contents
1Preliminary note 5
1.1 Legal and copyright information...........................................................................................6
1.2 Purpose of the document.....................................................................................................6
1.3 Symbols and styles used .....................................................................................................6
1.4 Modification history ..............................................................................................................7
2Safety instructions 8
2.1 General ................................................................................................................................9
2.2 Required background knowledge ........................................................................................9
2.3 Warnings used.....................................................................................................................9
2.4 Safety symbols on the device ............................................................................................10
2.5 Tampering with the unit......................................................................................................10
3Functions and features 11
3.1 Permitted use.....................................................................................................................11
3.2 Prohibited use....................................................................................................................11
4Function 12
4.1 Communication, parameter setting, evaluation .................................................................13
4.1.1 IO-Link........................................................................................................................................14
4.1.2 Profinet.......................................................................................................................................14
4.1.3 Parameter setting.......................................................................................................................14
4.1.4 Visual indication .........................................................................................................................14
4.2 Digital inputs.......................................................................................................................15
4.3 IO-Link supply....................................................................................................................15
5Mounting 16
5.1 Mount the device................................................................................................................16
6Electrical connection 17
6.1 Ethernet ports.....................................................................................................................18
6.2 IO-Link ports.......................................................................................................................19
6.2.1 Input circuit.................................................................................................................................19
6.2.2 IO-Link circuits............................................................................................................................20
6.3 Connect the device ............................................................................................................21
7Operating and display elements 22
7.1 Overview............................................................................................................................23
7.2 LED indicators....................................................................................................................24
7.2.1 Status LEDs ...............................................................................................................................24
7.2.2 Ethernet interface.......................................................................................................................24
7.2.3 Voltage supply............................................................................................................................25
7.2.4 IO-Link ports (Class A)...............................................................................................................25

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Preliminary note
8Configuration 26
8.1 Remarks.............................................................................................................................27
8.1.1 Supported configuration options.................................................................................................28
8.1.2 Connection possibilities..............................................................................................................28
8.1.3 Offline parameter setting............................................................................................................31
8.1.4 VPN connection..........................................................................................................................31
8.2 LR DEVICE: Configure the device.....................................................................................32
8.2.1 Set-up.........................................................................................................................................33
8.2.2 Configure communication profile................................................................................................34
8.2.3 Configure the Ethernet interface.................................................................................................35
8.2.4 Configure the interface to the SmartObserver............................................................................36
8.2.5 Set the operating mode of the IO-Link ports...............................................................................37
8.2.6 Set device validation and data storage.......................................................................................38
8.2.7 Reset IO-Link master to factory settings.....................................................................................40
8.3 LR DEVICE: Configure IO-Link devices ............................................................................41
8.3.1 Offline parameter setting: Add IO-Link devices manually...........................................................42
8.4 Profinet: Configure the device............................................................................................43
8.4.1 Install GSD file............................................................................................................................44
8.4.2 Add the device to the Profinet network.......................................................................................45
8.4.3 Configure communication profile................................................................................................47
8.4.4 IO-Link-Ports konfigurieren.........................................................................................................48
8.4.5 Configure the Profinet interface..................................................................................................49
8.5 Profinet: Configure IO-Link devices...................................................................................50
8.6 Profinet: Programmers' notes ............................................................................................50
8.6.1 Read and write I&M datasets .....................................................................................................51
8.6.2 Detect diagnostics and alarms ...................................................................................................51
8.6.3 Configure IO-Link devices..........................................................................................................52
9Operation 54
9.1 Identify device....................................................................................................................55
9.2 Read device information....................................................................................................55
9.2.1 Web interface: Read device and diagnostic information.............................................................56
9.2.2 LR DEVICE: Read device information........................................................................................57
9.2.3 Profinet: Read & write device information...................................................................................57
9.3 Reboot the device..............................................................................................................58
9.4 Error detection and elimination..........................................................................................58
9.5 Firmware update................................................................................................................59
9.6 Exchange IO-Link device...................................................................................................60
10 Maintenance 61
11 Factory settings 62
12 Appendix 63
12.1 Technical data....................................................................................................................64
12.1.1 Application..................................................................................................................................65
12.1.2 Electrical data.............................................................................................................................65
12.1.3 Inputs / outputs...........................................................................................................................65
12.1.4 Inputs..........................................................................................................................................65
12.1.5 Outputs.......................................................................................................................................65
12.1.6 Interfaces....................................................................................................................................66
12.1.7 Operating conditions ..................................................................................................................66
12.1.8 Approvals / tests.........................................................................................................................66
12.1.9 Mechanical data.........................................................................................................................67

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Preliminary note
12.1.10 Electrical connection ..................................................................................................................67
12.2 Profinet...............................................................................................................................68
12.2.1 Parameter data...........................................................................................................................69
12.2.2 Cyclic data..................................................................................................................................72
12.2.3 Acyclic data................................................................................................................................75
13 Index 77
14 ifm weltweit • ifm worldwide • ifm à l’échelle internationale 79

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Preliminary note
1Preliminary note
Legal and copyright information ...............................................................................................................6
Purpose of the document .........................................................................................................................6
Symbols and styles used..........................................................................................................................6
Modification history...................................................................................................................................7
14801

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Preliminary note
>
1.1 Legal and copyright information
1631
© All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used
without the consent of ifm electronic gmbh.
All product names, pictures, companies or other brands used on our pages are the property of the respective rights owners:
AS-i is the property of the AS-International Association, (→www.as-interface.net)
CAN is the property of the CiA (CAN in Automation e.V.), Germany (→www.can-cia.org)
CODESYS™ is the property of the 3S –Smart Software Solutions GmbH, Germany (→www.codesys.com)
DeviceNet™ is the property of the ODVA™ (Open DeviceNet Vendor Association), USA (→ www.odva.org)
EtherNet/IP® is the property of the →ODVA™
EtherCAT®is a registered trade mark and patented technology, licensed by Beckhoff Automation GmbH, Germany
IO-Link®(→www.io-link.com) is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
ISOBUS is the property of the AEF –Agricultural Industry Electronics Foundation e.V., Deutschland
(→www.aef-online.org)
Microsoft®is the property of the Microsoft Corporation, USA (→www.microsoft.com)
PROFIBUS®is the property of the PROFIBUS Nutzerorganisation e.V., Germany (→www.profibus.com)
PROFINET®is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
Windows®is the property of the →Microsoft Corporation, USA
>
1.2 Purpose of the document
22044
This document is only for device types "IO-Link master - Profinet gateway (StandardLine) 8 port IP 65
/ IP 67" (art. no.: AL1102).
It is part of the device and contains information about the correct handling of the product.
►Read this document before using the device.
►Keep this document during the service life of the device.
>
1.3 Symbols and styles used
13839
...
Instructions
>...
Reaction, result
→...
Cross-reference or internet link
123
0x123
0b010
Decimal number
Hexadecimal number
Binary number
[...]
Designation of pushbuttons, buttons or indications

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Preliminary note
>
1.4 Modification history
21676
Version
Topic
Date
00
New creation of document
31.05.2017

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Safety instructions
2Safety instructions
General.....................................................................................................................................................9
Required background knowledge.............................................................................................................9
Warnings used..........................................................................................................................................9
Safety symbols on the device.................................................................................................................10
Tampering with the unit..........................................................................................................................10
213

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Safety instructions
>
2.1 General
22068
The plant manufacturer is responsible for the safety of the plant in which the device is
installed.
If the device is used in a way that is not intended by the manufacturer, the protection
supported by the device may be impaired.
Non-observance of the instructions, operation which is not in accordance with use as
prescribed below, wrong installation or incorrect handling can affect the safety of operators
and machinery.
►Observe these operating instructions.
►Adhere to the warning notes on the product.
>
2.2 Required background knowledge
22046
This document is intended for specialists. Specialists are people who, based on their relevant training
and experience, are capable of identifying risks and avoiding potential hazards that may be caused
during operation or maintenance of the product.
The document contains information about the correct handling of the product.
>
2.3 Warnings used
13685
WARNING
Designation of pushbuttons, buttons or indications
CAUTION
Slight reversible injuries may result.
NOTICE
Property damage is to be expected or may result.
Important note
Non-compliance may result in malfunction or interference.
Information
Supplementary note.

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Safety instructions
>
2.4 Safety symbols on the device
15021
General warning
When this symbol is shown, consult the corresponding section in the operating instructions.
>
2.5 Tampering with the unit
11242
WARNING
Tampering with the units can affect the safety of operators and machinery!
Tampering with the units is not allowed.
In case of non-compliance our liability and warranty expire.
►Do not open the devices!
►Do not insert any objects into the devices!
►Prevent metal foreign bodies from penetrating!

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Functions and features
3Functions and features
Permitted use .........................................................................................................................................11
Prohibited use.........................................................................................................................................11
18761
>
3.1 Permitted use
22052
The device has been designed for use without a control cabinet in plant construction.
>
3.2 Prohibited use
22053
The device may not be used beyond the limits of the technical data (→Technical data (→p. 64))!

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Function
4Function
Communication, parameter setting, evaluation......................................................................................13
Digital inputs...........................................................................................................................................15
IO-Link supply.........................................................................................................................................15
7482

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Function
>
4.1 Communication, parameter setting, evaluation
IO-Link....................................................................................................................................................14
Profinet ...................................................................................................................................................14
Parameter setting ...................................................................................................................................14
Visual indication......................................................................................................................................14
7485

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Function
>
4.1.1 IO-Link
7773
The device offers the following IO-Link functions:
IO-Link master for connection of up to 8 IO-Link devices (sensors, actuators) according to IO-Link
standard 1.0 and 1.1.
Provision of process data of the connected IO-Link devices for LR SMARTOBSERVER monitoring
software (→www.ifm.com)
>
4.1.2 Profinet
2259
The device offers the following Profinet functions:
Provision of the functions of a Profinet RT Device (Class B)
2 port switch for access to the Profinet interface (X21/X22); intergrated switch IR and IRT conform
according to Profinet V2.3
Gateway for transmission of the process and parameter data between the connected IO-Link
devices and the higher-level Profinet controller
>
4.1.3 Parameter setting
7771
The device provides the following configuration options:
Parameter setting of the IO-Link master of the AL1102 with parameter setting software LR
DEVICE and/or Profinet projection software
Parameter setting of the connected IO-Link devices (sensors, actuators) with parameter setting
software LR DEVICE and/or Profinet projection software
Storage of parameter sets of the connected IO-Link devices for automatic recovery (data storage)
>
4.1.4 Visual indication
7772
The device has the following visual indicators:
Status and error indication of the gateway, of the Profinet connection and of the system
Status display of the voltage supply
Status and activity display of the Ethernet connection
Status, error and short circuit/overload indication of the IO-Link ports

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Function
>
4.2 Digital inputs
7584
The device has 8 digital inputs (type 2 according to EN 61131-2).
The digital inputs are on pin 2 of the IO-Link ports X01 ... X08.
All inputs refer to the potential of the device supply (pin 3).
>
4.3 IO-Link supply
7623
The device has 8 supplies for IO-Link devices (sensors, actuators).
The IO-Link ports X01...X08 are ports class A.
Every supply provides short circuit monitoring.
The device ensures fire protection for the connected IO-Link devices by providing a power-restricted
circuit at the IO-Link ports (according to IEC61010-1).

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Mounting
5Mounting
Mount the device ....................................................................................................................................16
22016
>
5.1 Mount the device
15540
►Disconnect the system from power before installation.
►For installation choose a flat mounting surface.
►Please observe the maximum tightening torque.
►Fix the unit to the mounting surface using 2 M5 mounting screws and washers.
Tightening torque: 1.8 Nm
►Ground the unit via the two mounting screws of the upper mounting lugs.

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Electrical connection
6Electrical connection
Ethernet ports.........................................................................................................................................18
IO-Link ports...........................................................................................................................................19
Connect the device.................................................................................................................................21
22017
A qualified electrician must connect the unit.
►Observe the national and international regulations for the installation of electrical
equipment.
Device is only suitable for operation on SELV/PELV voltages.
►Observe the information concerning IO-Link circuits (→IO-Link circuits (→p. 20))!
The device contains components that can be damaged or destroyed by electrostatic discharge
(ESD).
►Observe the required safety measures against electrostatic discharge!
The IP rating depends on the individual protection ratings of the unit, the applied connection
elements and the corresponding protective covers.
►For UL applications: For connecting the device and the IO-Link devices use UL certificated
cables of category CYJV or PVVA.
Wiring: →Electrical connection (→p. 67)

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Electrical connection
>
6.1 Ethernet ports
22683
Notes on connection possibilities: →Connection possibilities (→p. 28)
►Connect the unit via the M12 socket X21 and/or X22 with the
Profinet network (e.g. Profinet PLC, additional Profinet device)
Tightening torque: 0.6...0.8 Nm
►Connect the unit via the M12 socket X21 and/or X22 to the
industrial Ethernet network
(e.g. laptop/PC with installed parameter setting software LR
DEVICE, laptop/PC with installed monitoring software LR
SmartObserver)
Tightening torque: 0.6...0.8 Nm
►For the connection, use M12 connectors with protection rating
IP 65 / IP 67 or higher (e.g. E12492).
►Cover the unused sockets with M12 protective caps (art. no.:
E73004).
Tightening torque 0.6...0.8 Nm

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Electrical connection
>
6.2 IO-Link ports
22684
Ports X01...X08: For use as IO-Link port class A:
►Connect the connector of the IO-Link devices with the M12 sockets
X01 ... X08.
Tightening torque: 0.6...0.8 Nm
Maximum cable length per IO-Link interface: 20 m
►For the connection, use M12 connectors with protection rating IP 65
/ IP 67 or higher (e.g. EVC493).
Ports X01...X08: For use as IO-Link port class B:
►Connect the connector of the IO-Link devices via the adapter with
the M12 sockets X01 ... X08.
Tightening torque: 0.6...0.8 Nm
►To connect the devices, use M12 connectors with protection rating
IP 65 / IP 67 or higher (e.g. EVC693).
►Cover the unused sockets with M12 protective caps (art. no.:
E73004).
Tightening torque 0.6...0.8 Nm
>
6.2.1 Input circuit
18629
The inputs of the M12 sockets 8 (pin 2) provide a type 2 behaviour according to standard EN61131-2,
the connected electronics must be rated for this electrically.

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ifm Operating Instructions IO-Link Master with Profinet interface StandardLine 8 Ports IP 65 / IP 67 (AL1102) 2017-05-31
Electrical connection
>
6.2.2 IO-Link circuits
11616
The IO-Link interfaces of the device meet the requirements of the IO-Link specification 1.0 to 1.1.2.
The connected IO-Link devices may only be supplied via the AL1102.
Exception: Connection of IO-Link devices to ports X01...X08 via suitable connection
technology for port class B operation (→IO-Link ports (→p. 19)):
The external supply for port class B operation must be galvanically separeted from the circuit
of the AL1102 by assuring basic isolation (according to EN61010-1, secondary circuit with
maximum 30 V DC derived from applied voltage up to 300 V of overvoltage category II)!
The isolation must be done both for IO-Link devices and for the connection technology.
NOTICE
Risk of material damage
If the requirements of galvanic separation of the circuits are not observed, the fire protection of the
device can not be assured.
►Observe the requirements of the electrical connection of IO-Link devices for port class B
operation!
Further information: →Technical data (→p. 64)