Insinger CA-3 User manual

TECHNICAL MANUAL
Installation, Operation and Maintenance Instructions
POT AND PAN WASHERS
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax [phone]
www.insingermachine.com
CA-3
DA-3

Thank you for purchasing a quality Insinger product.
In the space provided below please record the model,
serial number and start-up date of this unit:
Model:__________________________________
Serial Number:___________________________
Start-Up Date:____________________________
When referring to this equipment please have this
information available.
Each piece of equipment at Insinger is carefully tested
before shipment for proper operation. If the need
for service should arise please contact your local
Authorized Insinger Service Company.
To nd your local authorized Service Company please
visit our web site, www.insingermachine.com or call
Insinger at 800-344-4802.
For proper activation of the Insinger Limited Warranty,
a SureFireTM Start-up should be completed on your
machine. Refer to the Introduction section in this
manual for an explanation of Insinger’s SureFireTM
Start-up and Check-out Program.
Please read the Insinger Limited Warranty and all
installation and operation instructions carefully before
attempting to install or operate your new Insinger
product.
To register your machine for warranty, or for answers to
question concerning installation, operation, or service
contact our Technical Service Department.
TECHNICAL SERVICE CONTACTS
Toll-Free 800-344-4802
Fax [phone]
e-mail [email protected]
Web site www.insingermachine.com
CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802
TABLE OF CONTENTS
Part 1
Technical Information
• Specication Sheets
• Introduction
• Denitions
• Safety Summary
• Warranty
1-6
Part 2
Installation Instructions
• General Installation Instructions
• Installation Drawings
7-10
Part 3
Operation Instructions
11
Part 4
Cleaning Instructions
• Daily Cleaning Instructions
• Weekly Cleaning Instructions
Part 5
Maintenance and Repair Procedures
• Maintenance Requirements
• Maintenance Procedures
• Troubleshooting
Part 6
Replacement Parts & Assemblies
• Assembly Drawings with Parts Lists
12
13-20
21-45
Part 7
Electrical Schematics and Parts
• Electrical Schematics
• Control Panel Layouts
46-49
®

PART 1 TECHNICAL INFORMATION
CA-3
Pot and Pan Washer
Automatic door type utensil washer with timed wash and rinse cycle
Capacity- 25 24" x 28" racks per hour or 150 bun/pans per hour or 100 steam table
(2" thick) pans per hour
Fully automatic operation with power on/off button
Cycle starts when doors are closed
Rinse pressure regulator
Hold-Down Rack System for secure washing
Rollers make getting large racks in and out easier
CA-3 is available for corner operation
STANDARD FEATURES
Wash tank heat: electric, steam injection
Pressure regulator
Single point electrical connection
Low water protection
Door safety switches
1 vent opening with adjustable damper
Inspection door
Vacuum breaker on all incoming water lines
Capillary thermometer for wash and final rinse
304 stainless steel construction
Stainless steel front panel
Automatic fill
Detergent connection provision
Hold-down rack system
Manual bypass selector switch
Side-mounted control panel (NEMA 12)
Simplified scrap screen design
Interchangeable upper and lower spray arms
Standard frame drip proof motor
Rack assortment- 1 general utility, 1 bake sheet, 1 basket
Manifold clean-out brush
SureFire®Start-Up & Check-Out Service
OPTIONS
Stainless steel steam coil tank heat
Steam booster
Electric booster
Security package
Totally enclosed motor
Pressure reduction valve and line strainer
CSI - 11400 _____________
Approval _______________
Date ___________________
Project ________________
Item __________________
Quantity _______________
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
The Hold-Down Rack System keeps pots and pans
secure during washing, eliminating damage to ware
and equipment.
Rollers make getting large racks in and out of the pot
washer easier.
CA-3
1
®
CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802

PART 1 TECHNICAL INFORMATION
2
®
CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802
CA-3
Pot and Pan Washer
SPECIFICATIONS
Capacity Per Hour 25 racks/150 sheet pans
Tank Capacity 31 gallons
Motor Size 5 hp
Electric Usage
(Electric booster must have 16
gallon holding tank)
5 kW wash tank
9 kW booster 40º rise
24 kW booster 70º rise
Steam Consumption
at 20 psi
40º rise
20 lbs./hr. tank
25 lbs./hr. booster average
238 lbs./hr. booster peak
70º rise
20 lbs./hr. tank
44 lbs./hr. booster average
417 lbs./hr. booster peak
Final Rinse Peak Flow
at 20 psi min.
11.2 gallons/minute
Final Rinse Consumption
at 20 psi min.
2.8 gallons/cycle
70 gallons/hour
Exhaust Requirements 300 CFM
Peak Rate Drain Flow 9 gallons/minute
Shipping Weight 800 lbs.
Note: Due to product improvement we reserve the right to change information
and specications without notice.
Current Draw Amps
230/1/60
208/3/60
240/3/60
480/3/60
380/3/50
Steam
N/A
17.4
15.9
7.9
9.6
Electric w/o booster
N/A
31.3
27.9
13.9
17.2
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
3/2012
CONSTRUCTION-Hood and tank constructed of 14 gauge 18-8
type 304 S/S. Hood unit of all welded seamless construction. S/S
frame, legs and feet. All internal castings are non-corrosive lead
free nickel alloy or bronze.
DOORS-A front inspection/clean-out door and two
simultaneously opening operating doors. Operating doors
balanced by externally mounted springs. Extra large die formed
18-8 type 304 S/S doors ride in all S/S channels. A triple ply
leading edge on the door channels made of S/S.
PUMP-Centrifugal type “packless” pump with a brass petcock
drain. Construction includes ceramic seal and a balanced cast
impeller on a precision ground stainless steel shaft, extension or
sleeve. All working parts mounted as an assembly and removable
as a unit without disturbing pump housing. One 5 hp motor,
standard horizontal C-face frame, drip proof, internally cooled
with ball-bearing construction.
CONTROLS-Side-mounted control cabinet, NEMA 12 rated,
housing motor controls and overload protection, transformer,
contactors and all dishwasher integral controls. All controls safe
low voltage 24 VAC.
SPRAY SYSTEM-Wash and rinse spray systems made of 18-8
type 304 S/S pipe threaded into cast hub assemblies. Upper and
lower spray assemblies are interchangeable and are removable
without the use of tools.
WASH-2 power spinning wash arms above and 2 power spinning
wash arms below, each designed with 8 high pressure action
cleansing holes.
FINAL RINSE-2 power spinning wash arms above and 2 power
spinning rinse arms below, each designed with 3 nozzles.
DRAIN- Drain valve externally controlled. Overow assembly with
skimmer cap is removable with the use of simple tools for drain
line inspection. Heater is protected by low water level control.
*Note: Exhaust requirements are for duct connections only.

PART 1 TECHNICAL INFORMATION
3
®
CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802
DA-3
Pot and Pan Washer
Automatic door type utensil washer with timed wash and rinse cycle
Capacity- 50 24” x 28” racks per hour or 276 bun/pans per hour or
184 steam table (2” thick) pans per hour
Fully automatic operation with power on/off button
Cycle starts when doors are closed
Rinse pressure regulator
Hold-Down Rack System for secure washing
Rollers make getting large racks in and out easier
STANDARD FEATURES
Wash tank heat: electric or steam injection
Pressure regulator
Single point electrical connection
Low water protection
Door safety switches
2 vent openings with adjustable damper
Inspection door
Vacuum breaker on all incoming water lines
Capillary thermometer for wash and final rinse
304 stainless steel construction
Stainless steel front panel
Automatic fill
Detergent connection provision
Hold-down rack system
Rollers for track
Manual bypass selector switch
Side-mounted control panel (NEMA 12)
Simplified scrap screen design
Interchangeable upper and lower spray arms
Standard frame drip proof motor
Rack assortment- 2 general utility, 2 bake sheets, 1 basket, 1 counter pan
Manifold clean-out brush
SureFire®Start-Up & Check-Out Service
OPTIONS
Stainless steel steam coil tank heat
Steam booster
Electric booster
Security package
Totally enclosed motor
Pressure reduction valve and line strainer
CSI - 11400 _____________
Approval _______________
Date ___________________
Project ________________
Item __________________
Quantity _______________
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
The Hold-Down Rack System keeps pots and pans
secure during washing, eliminating damage to ware
and equipment.
Rollers make getting large racks in and out of the pot
washer easier.
DA-3