Jolly Mec FOGHEA Quick start guide

Combined wood/pellet version
Curved or straight front
JOLLY ME 07 F patented burner
Automatic lighting
INSTALLATION, USE
AND MAINTENANCE CARD
To be carefully kept by the purchaser
FOGO
Cladding of Foghet with curved or straight front
FOGHEA
Cladding of Foghet with straight front
Humidied air
heating
FOGO and
FOGHEA

• Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the
appliance.
• Read the sheet attentively before commencing installation, and be certain to follow the directions it contains, otherwise
the warranty could be invalidated and the performance and safety of the appliance jeopardized.
• The installation sheet is an integral part of the product and must be given to the user.
• It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety
during installation, use and maintenance.
• Incorrect installation can cause injury or damage to persons, animals or property, for which the manufacturer will not be
liable
• Installation must be carried out by skilled personnel according to current regulations.
• The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous.
• The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use
of the appliance or failure to follow the instructions contained in this sheet.
• All rights on the reproduction of this technical sheet are owned by JOLLY-MEC CAMINETTI S.p.A.
• The descriptions and illustrations provided in the following publication are not binding.
• JOLLY-MEC CAMINETTI S.p.A reserves the right to make any modications that may be deemed appropriate.
• This sheet cannot be given to third parties for perusal without the written permission of JOLLY-MEC CAMINETTI S.p.A.
• The technical directions for installation contained in this booklet should be considered as basic requirements. Regulations
in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of
installation (all local bylaws must be observed when installing the appliance, including those referring to national and
European standards).
• Never use the appliance as an incinerator, or in way other than that for which it was designed.
• Use only the fuels recommended, and no others.
• Do not use liquid fuels.
• In operation, the appliance will reach temperatures that can burn the skin; handle with care to avoid burns.
• Do not make any unauthorised modication to the appliance.
• Use only original spare parts recommended by the manufacturer.
• Acceptance of the machine by the user must be “total”, including the sound level of operation, comparable to an electrical
appliance. Complaints for characteristics not indicated in this manual shall not be accepted.
IMPORTANT

CONTENTS
3
USE AND MAINTENANCE INSTRUCTIONS FOR THE USER
1.1 Introduction - AIR HEATING FOGO and FOGHEA ......................................................................................................................................................................... 4
1.2 Stove identication
............................................................................................................................................................................................................................................... 5
1.3 Technical specications
..................................................................................................................................................................................................................................... 6
1.4 Dimensions and parts ......................................................................................................................................................................................................................................... 7
1.5 Examples of combined FOGO and FOGHEA with curved or straight front stove clad ............................................................................................. 8
1.6 Burner and pellet hopper parts ..................................................................................................................................................................................................................... 9
1.7 New-generation simplied electronic controller
............................................................................................................................................................................... 10
1.7.1 Description and use of simplied electronic controller for air heating ............................................................................................................ 10
1.7.2 Setting the language ...................................................................................................................................................................................................................... 11
1.7.3 Lighting in pellet mode, electronic controller .................................................................................................................................................................. 11
1.7.4 Quick menu ......................................................................................................................................................................................................................................... 13
1.7.5 Output setting for pellet mode ................................................................................................................................................................................................. 14
1.7.6 Room temperature setting for pellet mode ....................................................................................................................................................................... 14
1.7.7 Silencing an alarm .......................................................................................................................................................................................................................... 15
1.7.8 Summer ventilation ......................................................................................................................................................................................................................... 15
1.7.9 Humidier use .................................................................................................................................................................................................................................... 15
1.7.10 Eliminating problems regarding combustion .................................................................................................................................................................. 16
1.7.11 Electronic components test ....................................................................................................................................................................................................... 16
1.7.12 Chronothermostat ............................................................................................................................................................................................................................ 17
1.7.13 Lighting in wood mode ................................................................................................................................................................................................................. 19
1.7.14 Service .................................................................................................................................................................................................................................................... 20
1.8 Optimising combustion and damper use
............................................................................................................................................................................................. 21
1.9 Advice and instructions
................................................................................................................................................................................................................................... 22
1.10 Cleaning the stove
............................................................................................................................................................................................................................................. 23
1.11 Parts that can be removed to clean the stove
................................................................................................................................................................................. 24
1.12 Fan removal
........................................................................................................................................................................................................................................................... 25
1.13 Troubleshooting
................................................................................................................................................................................................................................................... 26
1.14 Optionals
.................................................................................................................................................................................................................................................................. 29
1.15 Supplementary larger capacity pellet hoppers ................................................................................................................................................................................. 30
1.16 Pellet quality ........................................................................................................................................................................................................................................................... 31
1.17 Use and keeping the installation and maintenance card .......................................................................................................................................................... 32
1.18 Ecological regulation
............................................................................................................................................................................................................................... 33
1.18.1 Waste materials and their disposal .............................................................................................................................................................................. 33
1.18.2 Disposal of the machine ...................................................................................................................................................................................................... 33
ASSEMBLY INSTRUCTIONS FOR THE INSTALLER
2.1 Flue ......................................................................................................................................................................................................................................................... 34
2.2 Prearrangement for electrical connections, air intakes and positioning
.......................................................................................................................... 35
2.3 Adjusting the feet
................................................................................................................................................................................................................................................. 36
2.4 Foghea air heating stove cladding assembly steps
....................................................................................................................................................................... 36
2.5 Fasi di montaggio rivestimento termostufa Fogo ad aria
.......................................................................................................................................................... 38
2.6 Fitting the damper and regulating unit
................................................................................................................................................................................................. 40
2.7 Caldo control
......................................................................................................................................................................................................................................................... 41
2.8 Installing hot air ducting pipes
.................................................................................................................................................................................................................... 42
2.9 Example of hot air ducting..........................................................................................................................................................................................................................................................................................43
2.10 Room recycling examples
............................................................................................................................................................................................................................. 44
2.11 Simplied electronic controller wiring diagram
................................................................................................................................................................................. 45

1.1 Introduction - Air heating FOGO and FOGHEA
4
The Foghet with curved or straight front can be clad as a
replace or as a stove (“FOGO” model); with straight front as a
replace or stove (“FOGHEA” model)
Foghet is a humidied hot air heating stove tested and
approved according to European Standards EN 13229, EN
14785, EN 303/5 and DIN 18894, DIN 18891, DIN 18882, for
operation with wood or with wood and pellets.
Designed to meet today’s market requirements of energy
saving, comfort and safeguarding the environment, it is the
result of Jolly-Mec’s 30 years’ experience.
Foghet is a monobloc consisting of a double-wall heat exchanger
in special steel whose particular construction allows maximum
exploitation of the combustion heat, obtaining high efficiencies
of up to 85%, making it one of the best in the category for
efficiency and emissions.
The Foghet with curved or straight front clad as a Fogo
or Foghea stove, has a simplied electronic controller that
manages the stove when operating on wood or pellets. It has
a programmable thermostat (Chronothermostat) for automatic
lighting and shutdown. With the new-generation simplied
electronic controller version, when programmed, if the wood
nishes and the room thermostat demands more heat, the stove
automatically switches from wood to pellet mode with automatic
igniting of the pellets, maintaining the set temperature. The
simplied electronic controller sounds an acoustic signal when
the pellets nish. It also enables the management of a possible
supplementary pellet hopper. Moreover, the electronic controller
enables a check-up of the various parts.
When fed with wood, it functions as a normal replace or
stove but with the added advantages of controlled combustion,
thanks to the Jolly-Mec patented Caldo Control system, which
optimises combustion according to combustion air temperature.
With application of the specic JOLLY ME-07-F pellet burner, FOGO
and FOGHEA become “continuous ame” heating appliances, just
like a boiler. The products of the range provide for a pellet hopper
of approx. 46 kg capacity, however, to obtain a longer burn time
it can be coupled to a second and larger hopper, even located in
another room, from which the pellets can be conveyed with the in
feed screw system or pneumatically.
Operation can be quickly switched from wood to pellet mode
or vice versa by shifting the grille positioned over the burn pot
and selecting the type of feed. In pellet mode, heating power is
managed by means of the electronic controller provided: 9.3 kW
up to 23 kW.
Foghet can be purchased in the wood version and the burner can
be tted at a later stage, since the stove is already arranged for it.
It has a large ceramic glass door and for the wood-pellet version
a removable second inner door with glass is available, which
simplies cleaning, keeping the glass of the outer door always
clean, while reducing the temperature of the front and the glass
itself. To use the stove with wood the door removes easily and
can be placed in the special holder (optional).
The humidied hot air Foghet heats all the home up to an area
of 110 m2. It has 2 top air outlets and one on the front of the
rebox. The hot air can be ducted to any room, even on different
oors, by means of insulated exible aluminium pipes.
All models have an incorporated manual-feed humidier that
prevents physiological problems such as dry throat, migraine,
various allergies and excessive dust caused by a too dry
environment.
Balsamic and fragrant essences can be added to the humidier
water.
THE HOT AIR HEATING FOGO andFOGHEA have a 620 m3/h
fan for delivering hot air in the rooms. In summer the fan can
deliver fresh air in the rooms.

5
1.2 Fireplace Identification
The stove has a metal dataplate giving the following data:
• “CE” marking.
• Name and address of the Manufacturer.
• European test standard number.
• Type of unit.
• Fuel.
• Nominal heat output.
• CO (measured at 13% O2).
• Rated electrical power.
• Rated frequency.
• Lot no.
• Min. distance from combustible materials.
• Warnings.
This plate is positioned on the right side of the stove.
The graphic appearance of the dataplate can be different.
*Pursuant to European Regulation No.
305/2011, manufacturers are now required to have the DoP - De-
claration of Performance for each product of own design concerned;
Jolly-Mec did namely provide all of these documents in downloa-
dable electronic form that you can easily see on the website of the
Company at the following address: http://www.jolly-mec.it/it/servizio-
clienti/docman.html
WARNING

6
1.3 Technical data
Recommended fuels:
WOOD: dry beech, hornbeam, oak, locust (acacia)
very dry and in length from 32 to 35 cm.
PELLETS: See pellet characteristics given in chap. 1.16.
All testing, inspections and preparation of the Foghet were
carried out using the recommended pellets.
JOLLY-MEC CAMINETTI S.p.A . declines any liability for
malfunctions, faults or problems due to the use of non-
recommended pellets, since the combustion parameters vary
from pellets to pellets (they can even vary by approx. 30%).
For optimum operation, combustion must be adjusted using the
pellet feed control on the burner (see chap. 1.8).
Approval EN 13229 - EN 14785
The technical data of the table are taken from certied data according to EN 13229 and EN 14785 test methods.
Cod. Description Value Unit
353 Burned power (by pellet) Qtot 23.2 kW
366 Thermal rated output (by pellet) P19.5 kW
360 Power given to uid (by pellet) Pw14,4 kW
361 Medium power (by pellet) 15,1 kW
362 Minimum power (by pellet) 11.7 kW
354 Economy power (by pellet) 0.5 kW
302 Consumption at max power (by pellet) Bt4.7 Kg/h
303 Consumption at med. power (by pellet) 3.6 Kg/h
304 Consumption at min. power (by pellet) 2.9 Kg/h
305 Consumption in economy power (by pellet) 0.1 Kg/h
357 Maximum output disposed of in the environment (by pellet) Psh 5,1 kW
053 Efciency (by pellet) η84 %
352 Burned power (by wood) Qtot 23.0 kW
301 Consumption at max power (by wood) Bt5.4 Kg/h
356 Maximum output disposed of in the environment (by wood) Psh 3,6 kW
365 Thermal rated output (by wood) P18.5 kW
359 Power given to uid (by wood) Pw14,9 kW
052 Efciency (by wood) η80 %
455 Max. heated area depending the kind of house 90-120-210 m2
451 Surface exchange 1.7 m2
601 Nominal voltage/frequency 230/50 V/Hz
602 Electrilcal absorption (combined) min-max 270 - 670 W
253 Total weight 190 Kg
401 Standars tank capacity 46 l
402 Optional tank capacity 100-400-700 l
702 Min. draft 12 Pa
653 Smoke exhaust Ø 150 mm
554 Fan ow rate 620 m3/h
102 Max T smoke (by wood) 370 °C
103 Max T smoke (by pellet) 220 °C
105 Med T smoke (by wood) ta242.2 °C
106 Med T smoke (by pellet) ta219 °C
002 CO (13% O2) (wood) 0,11 %
003 CO (13% O2) (pellet) 0.013 %
005 CO2(wood) 7.8 %
006 CO2(pellet) 9.6 %
202 Smoke volume (by wood) m16.9 g/s
203 Smoke volume (by pellet) m12.7 g/s
991 Max load (wood) 5 Kg
701 Inammable goods distance 200 mm

7
1.4 Dimensions and parts
The stove is supplied with a JOLLY ME07 F burner and preassembled and tested pellet hopper, in two wooden crates on pallets, packed
with a cellophane hood, polystyrene and with the following parts:
• Use, maintenance and assembly card
• Standard pellet hopper with 46 kg capacity
• Control panel with SIMPLIFIED electronic controller
• Ø 100 mm exible aluminium pipe 3 m long for ducting hot air
• 2 Ø 100 mm connections for ducting hot air
• Plastic container for lling the humidier
• Ø 120 mm exible pipe 100 cm long (extensible) for hot air fan suction from the outside.
• Ø 80 mm exible pipe 50 cm long (not extensible) for burner fan suction from outside
• Ø 80 mm exible pipe 100 cm long (extensible) for primary combustion air suction from outside (Caldo Control)
• JOLLY ME07 F pellet burner
• Boiler body (combined air heating Foghet)
• Room temperature probe
• Wood guard (on curved front model only)
• Adjustable grilles for hot air
• Ø 100 mm pipe clamps
• Wrench for burn pot locking screw
• Room thermostat (optional)
• Fogo or Foghea cladding
Cleaning tools supplied (see chap. 1.11)
• Burn pot cleaning tool
• Poker
• Shovel
• Flue brush
• Cleaning brush
OPTIONALS
OPTIONAL SET for curved front models
• Holder for accessories and removable inner door
• Removable door
• Spring
• Foghetwithstraightfront • Foghetwithcurvedfront

8
1.5 Examples of FOGO and FOGHEA
Combined with curved or straight front and stove cladding
• CurvedfrontFoghetwithFOGOstovecladding
• FoghetwithstraightfrontandFOGHEAstovecladding
Cladding weight FOGO 103 kg
Total weight FOGO 293 kg
Cladding weight FOGHEA 78 kg
Total weight FOGHEA 268 kg

9
1.6 Burner and pellet hopper parts
The JOLLY ME07 F burner and pellet hopper can be removed
for transport.
1.
Disconnect the power supply then detach the connectors.
2.
Loosen the hopper/burner connection clamp.
3. Undo the two M8 screws inside the pellet hopper and remove
the hopper.
4. Loosen the M6 locking screw on the burn pot container and
remove the pellet burn pot.
5.
Remove the ash pan.
6.
Undo the M6 screws xing the burner to the boiler and
remove the burner.
7.
Proceed in reverse order to ret.
To replace the ignition electrical element
1.
Disconnect the power supply then detach the connectors.
2.
Undo the M6 screw and remove the protection casing.
3. Undo the three M4 screws of the electrical element support
and remove the element.
4.
Proceed in reverse order to ret.
NOTE!
When retting, make sure the electrical element is correctly
inserted in the special support xed to the burn pot container
(when xing with the screws, the ange must protrude
approx. 2 mm with respect to the face of the assembly plate).
Standard pellet hopper
Level sensor
(simplied electronic controller)
Hopper/burner connection
clamp
Air pressure switch
connection pipe
Protection casing Toothed wheels Assembly plate
removed
Plate removal
screws
Pellet feed control according to the various characteristics
Motor block
Screws xing telescopic tube to boiler
Pressure switch xing nut
Screws for xing to telescopic tube support
Pressure switch support
Pressure switch
Burn
pot
Burn pot
locking screw
Burn pot
container
Electrical element
housing
Electrical element
Holder removal
screws
Telescopic tube
Safety
thermostat
Electrical
connection
Condenser
Combustion
air fan
Gear motor
Fan removal
screws
Fan support
Safety thermostat
Glass ventilation air
Release pin
Cotter pins
Electrical element
xing screws
Fixing screws
Removable electrical element
support for facilitating tting
and replacement
Standard pellet hopper weight 10,2 kg

10
Hot air fan
Ancillary activation Diverter valve
(only water version)
Combustion air fan
Ignition electrical element
ON OFF
1.7 New-generation simplified electronic controller
1.7.1 Description of the simplified electronic controller for air heating
The simplied electronic controller is a new-generation device
equipped with a chronothermostat with programmes to be
personalised, enabling easy management of control functions.
The electronic controller buttons enable:
- management of supplementary pellet hoppers. An acoustic
signal sounds when the pellets in the hopper are nished.
- The electronic controller enables automatic switching from
wood to pellet mode by pressing the ”wood” button again (the
corresponding LED ashes) and manually switching on the
wood combustion air fan at power level 2.
- Approx. 30 minutes after the boiler temperature has fallen
below the set limit the replace automatically lights in pellet
mode at the preset power level, even with the grille temporarily
over the burn pot (with damper open 45°). If the pellets do not
burn properly, the burn pot can be manually cleaned two or
three times in a row.
LEDs
BUTTONS
Quick Menu for the various
operation stages and programming
Manual pellet loading and burn pot
cleaning
Check parts and reset alarms
(Press 4 sec.)
SummerSwitching on (chronothermostat
active with LED ashing)
Winter Pellets
Reset and exit screen
Increase (+)
Decrease (-)
Conrm modications
and enter submenu
Standby and frost protection
(brazier with ashing LED)
Wood and automatic switching
from wood to pellet mode (with LED ashing)
It shows the various available functions. Stop on the
function you wish to set or change by pressing the
up or down arrows. Also enables chronothermostat
programming
Increase combustion air up to
20%
Modify room temperature
Increase pellet feed up to 20%
Change language
Modify power
Chronothermostat programme
Increase comb. air. in wood mode
Reduce combustion air up to
10%
Modify room temperature
Reduce pellet feed up to 20%
Change language
Modify power
Chronothermostat programme
Reduce comb. air in wood mode
Manual pellet loading (set to OFF) Manual burn pot
cleaning (set to ON)
Check parts and reset alarms
Select parameter to be modied and conrm
modications
+
modify
pellet/clean
-
Pump (only water
version)
Pellet motor